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A Novel Carboxymethyl Cellulose-based Polymer
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1292 A Novel Carboxymethyl Cellulose-based Polymer Shriraj Manekar1, Nikhil Wase2, Sushil Vaidya3 1Department of Oil Technology, Laxminarayan Institute of Technology, Nagpur 2Department of Oil Technology, Laxminarayan Institute of Technology, Nagpur 3Department of Pulp & Paper Technology, Laxminarayan Institute of Technology, Nagpur ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - In the past few years, the utilization of non- biodegradable petroleum-based surfactants has increased. Because of its non biodegradability it causes harm to the environment. To overcome this problem, a novel polymer based on carboxymethyl cellulose (CMC) has beensynthesised. This novel polymer is synthesised with small quantities of oxalic acid, borax and sodium hydroxide. The synthesized polymer has been studied foritsphysiochemicalpropertieslike surface tension, viscosity, pH, and density. The study of biodegradation of polymer was carriedoutanditwasfoundto be biodegradable based on the BOD/COD ratio of 0.6944. The synthesized polymer has been used in liquidlaundrydetergent to the extent of 18% to 20%. The liquid laundry detergentwas analysed for its properties and was found to be on par with commercial liquid laundry detergents tested simultaneously. Key Words: Carboxymethyl Cellulose(CMC),biodegradable, liquid laundry detergent, polymer. 1.INTRODUCTION The increasingdemandof non-biodegradablesurfactantsare causing major concerns in water pollution. The raw materials used for the generation of the commercial liquid, powder and cake detergent are based on the active matters such as linear alkyl benzene sulfonate (LABS), alpha olefin sulfonate (AOS), primary alcohol sulphate (PAS), alcohol ethoxy sulphate (AES), etc come from petroleum derived products [1]. Because of the decreasing reserves of crude material and increasing demand, these raw materials may soon face the problem of shortage. To overcome such problem, there is a need to synthesize surfactants from renewable sources. In this context, we decided to design a novel polymeric surfactants composition based on carboxymethyl cellulose (CMC) derived from a natural renewable plant-based source i.e., cellulose. The carboxymethyl cellulose (CMC) or cellulose gum is a cellulose derivative with carboxymethyl groups (-CH2- COOH) bound to some of the hydroxyl groups of glucopyranose monomers that make up the cellulose backbone. The synthesized polymer is mainly based on carboxymethyl cellulosealongwithsodiumhydroxide,oxalic acid, borax, and distilled water. This compositionofpolymer was prepared and then it was analysed for its propertieslike surface tension, viscosity, HLB ratio, and density. The polymer was then tested for its various other physiochemical properties like % solids, density, pH, biodegradability. Its HLB ratio indicates that the polymer is well suited for detergency, hence a liquid laundry detergent [2,3] was formulated using the polymer. The prepared liquid laundry detergent was tested foritsbasiccharacteristics and stain removing properties. The result has been compared with standard commercial laundry detergent to know the practical viability of formulation. 2. MATERIALS AND METHODOLOGY 2.1 Synthesis of polymer In the experimental work, novel polymer has been synthesized. A two-liter glass reactor fitted with stirrer, thermometer and condenser ha D C maintained. Borax, sodium hydroxide and oxalic acid was added after boiling of water. The heating and agitation were continued for 1 hour. Then CMC was added slowly and steadily in small amounts in 5-minute intervals over half an hour. The prepared polymer was then allowed to cool down and the batch was withdrawn and stored in tightly closed bottles. The polymer sample was then analysed for its physiochemical characteristics by standard laboratory methods [4,5,6,7,8]. Table -1: Composition of polymer Sr. no. Polymer ingredients Composition (%) 1 Carboxymethyl Cellulose 03 2 Oxalic acid 02 3 Borox 05 4 Sodium hydroxide 02 5 Distilled water 88
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1293 2.2 Preparation of liquid laundry detergent HLB of the polymer is 14.9, which makes it more suitable for detergency. Hence a liquid laundry detergent was prepared using it. Liquid laundry detergent was prepared in batch process. An assembly of Heating mantle, mechanical stirrer and one litre glass reactor with four necks were utilised. One neck was fitted with a thermometer, central neck was reserved for stirrer and another neck for addition of ingredients. Water was added into glass reactor and heating was started along with constant stirring. The rest of the weighed components were consecutively added. Temperature is slowly raised to 70 C and process was continued until the entire mass became homogeneous. Fragrance and colour are added at room temperature. Then the prepared liquid detergent is filled in bottles. Table -2: Composition of polymer Sr. no. Component Composition (%) 1 Acid slurry 10 2 Polymer 20 3 SLES 10 4 NaOH 15 5 Borox 1.5 6 PED400 0.2 7 Fragrance 0.5 8 Colour 0.5 9 Water q.s. 3. CHARACTERIZATION 3.1 Analysis of polymer The prepared novel polymer sample was analyzed for its physiochemical characteristics by standard laboratory methods [4,5,6,7]. Table -3: Physiochemical analysis of polymer Sr. no. Polymer characteristic Observation 1 Foam height (1% solution) (cc) 00 2 pH (1% solution) 09 3 Viscosity (sec) using ford cup no. $ 118 4 % Solids 41.4 5 Density (gm/cm3) 1.024 6 Surface tension (dyne/cm2)(by stalagmometer) 49.5 7 HLB ratio 14.9 3.2 Biodegradability of polymer Biodegradation is the process by which organic matter get decomposed by the action of micro-organisms present in aerobic or anaerobic environment [9,10]. There is a world- wide research effort to develop biodegradable polymers to reduce pollution in the environment [11]. Biodegradability is determined by the chemical structure of a polymer, on the other hand physical properties of the polymer are responsible for affecting the rate of biodegradation. Large natural molecules like starch, cellulose and proteins are decomposed by hydrolysis followed by oxidation [12]. Only a few high molecular weight carbon chain polymers are biodegradable [13], hence it is necessary to check the biodegradability of polymers. In this context the biodegradability of polymer was experimentally analysed using wastewater treatment method [14]. For this, ratio of biochemical oxygen demand [15,16] (BOD) and chemical oxygen demand [17] (COD) was analysed. Table -4: Biodegradability analysis of polymer Sr. no. Day BOD (mg/L) COD (mg/L) BOD/COD 1 2nd Day 85 273 0.3113 2 4th Day 130 0.4761 3 6th Day 160 0.5860 4 8th Day 180 0.6593 5 10th Day 190 0.6959
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1294 Chart -1: Rate of Biodegradability analysis of polymer 3.3 Analysis of liquid detergent After preparing the liquid detergent, it was stored in tightly closed bottle, cooled and left overnight. After a day it was filtered, and a transparent solutionwasobtained.Itwasthen analyzed for its various physiochemical properties and characteristics. Different stain samples of soil, tea andcoffee were prepared to analyze the detergency [17,18]. Similarly, a commercially available liquid laundry detergent was also analyzed to compare it with the preparedlaundrydetergent. Table -5: Physiochemical properties of liquid laundry detergent Sr. No. Characteristic Observation for LS Observation for CS 1 pH (1% solution) 9 6 2 Viscosity (sec) using ford cup no. 4 618 293 3 Appearance Transparent Transparent Note: CS - Commercially available liquid laundry detergent sample LS - Prepared liquid laundry detergent sample Table -6: Physiochemical analysis of liquid laundry detergent Concentration Sample Foam Volume (cm3) Surface Tension (dyne/cm2) 0 min 20 min 1% LS 950 200 21.71 CS 700 200 26.15 0.5% LS 400 350 22.85 CS 550 100 27.66 0.25% LS 370 330 11.8 CS 300 100 27.89 Table -7: Cleaning analysis for 1% solution Sample Staining medium Total Points Soil Tea Coffee LS 4 4 3 11 CS 3 4 3 10 Cleaning Points: - 0- no cleaning, 1- 25% Cleaning, 2- 50 % Cleaning, 3- 75 % Cleaning, 4 -100% Cleaning Chart -2: Cleaning analysis of 1% solution 4. RESULTS 1) Table-1 gives the composition of novel polymer. Carboxymethyl cellulose, borax, oxalic acid, NaOH, and water were mixed for about 1 hour to form the polymer 2) The physiochemical analysis of polymer is given in table 3. The polymer has an excellent viscosity of 118 seconds, HLB ratio of 14.9, surface tension of 43.4 dyne/cm2, 57.2% solids are present in the polymer. It has a foam height of 170 cc, its densityis 1.392 gm/cc and has a pH of 8. 3) Chemical oxygen demand of diluted polymer was found to be 288 mg/L 4) Biochemical oxygendemandsandratioofBOD/COD are given in Table-4. The rate of biodegradability analysis of polymer is given in chart 1. 5) BOD/COD ratio for 10th day is found to be 0.6944. 6) Laundry detergent based on the composition of polymer, acid slurry, SLES has been prepared. Its composition is given in table 2. 7) Laundry detergent has an alkaline pH and gives excellent result of foaming, surface tension and stain removing properties for stains of soil, tea and coffee as given in Tables 5, 6, and 7 and chart 2. 5. CONCLUSIONS 1) The polymer after selection of proper mole ratio, heating period give final productwhichcanbeused as partial replacement of acid slurry in laundry detergent compositions.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1295 2) It exhibits many advantages of being non- toxic, being low excitant to humans, and demonstrating exceptional performance of environmental compatibility. 3) The measure of biodegradability is the ratio of BOD:COD. If Ratio is 0.6 and above the polymer is considered to be biodegradable. The biodegradation study indicates that Polymer has ratio 0.6944. Therefore, the polymer can be considered as biodegradable. 4) Liquid detergent based on the polymer can be prepared. Only using 10-15% of the polymer can give results on par with commercially available laundry detergents. ACKNOWLEDGEMENT The authors specially appreciate Dr. B. B. Gogte for helping and guiding us in each and every aspect of the research. REFERENCES [1] Suraj R. Mathane, B.B Gogte, M.K.N Yenkie, Ecofriendly Polymeric Surfactants based on PolyethyleneGlycol and Glycerol. International Journal of ChemTech Research CODEN (USA): IJCRGG ISSN: 0974-4290, Vol.6, No.5, pp 2979-2984, Aug-Sept 2014. [2] Gawande et al., Biodegradability study of synthesised polymer based on glucose and sorbitol, IJESRT, 5(12): December 2016, p. 1019-1024. [3] 3) Dhakite P. A., Deshpande A. D., Gogte B. B., Phate B. W.; International Journal of Research in Pharmacy of Chemistry, 2011, Vol 1(3), pp 432-437. [4] Ashlesh Ramteke, Samiksha Band, Madhura Bhalerao, Dr. Vijay Karadbhajne, Synthesis and utilization of a biodegradable, novel carbohydrate-based polymer, IRJET Volume:7 Issue:2, Feb 2020. [5] Lichtenberg D., Ahyayauch H., Goni F. M., Bio-Physics Journal for Detergent, Vol 105(2), 2013, pp 289-299. [6] Garrett H. E, Surface Active Chemicals Programmer Press, New York (1972). [7] Stephan Jellinia, J. Encyclopedia ofChemical Technology, 20, John Wiley & Sons, New York, (1982). [8] Harris J. C., Detergency Evaluation & Testing Intors Science Publisher in, New York, (1984). [9] Volume 5, Issue 1 (2017) 130-136 ISSN 2347 - 3258 International Journal of Advance Research and Innovation, 130 IJARI, Biodegradability of Laundry Detergent Surfactants,Divya Bajpai Tripathy1,*, Anuradha Mishra1, Anjali Gupta2, Alpa Yadav1. [10] Matthew J Scott, MalcolmN Jones.TheBiodegradation of Surfactants In The Environment, Biochimica Et Biophysica Acta (Bba) - Biomembranes, 1508, 2000, 235–251. [11] Gogte B. B., Bhagwat A.M., J. Soaps Deter. Toilet Rev, 36 (2004), P. 20-25. [12] Shimao M. Biodegradation of plastics. Cur Op Ref Biotechnol, 2001; 12: 242. [13] B Sy ” A N Y k, 1976; 775. [14] Dr. A. G. Deshmukh, B. B. Gogte and M. K. N. Yenkie, wjpmr, 2018,4(1), 139-144. [15] APHA standard method for the examination of water and wastewater, 20th edition method, 5210B. [16] IS 3025-44 Methods of Sampling and Test (physical and chemical) for Water and Wastewater, Part 44: Biochemical Oxygen Demand (BOD) [CHD 32: Environmental Protection and Waste Management], 1993. [17] IS 3025-58 Methods of sampling and test (physical and chemical) for water and wastewater, Part 58: Chemical oxygen demand (COD) [CHD 32: Environmental Protection and Waste Management.], 2006. [18] Payne H.F., Organic Coatings Technology, vol.I (John willy & Sons, New York) 1961, P. 87- 106 [19] Harris J.C, Detergency evaluation and T.esting (Inter sciences Publisher, Inc, New York) 1954. [20] Gogte B. B., Agrawal R. S., Detergent formulations Based on artificial neural network, J Chemical Engg World. 38 (2003)., P. 80. [21] IS: 5785, Methods for performance tests for surface- active agents. Part IV (Indian standards. New Delhi), 1976.BIS: 4955, Methods for the test of detergency for house hold detergents, 2000. [22] Suraj R. Mathane, M. K. N. Yenkie, B. B. Gogte, Int.J. ChemTech Res.2014,6(5),pp 2979-2984.
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