Sungsang Mangrove Restoration and Ecotourism (SMART): A participatory action ...
instrument engineer shuaibah power plant cems turbine
1. Kamran Saeed
Mobile: +966595273934/ Pak :92 345 2281135 E-Mail: kspuri@hotmail.com, kspuri4@gmail.com
HIGHLY EXPERIENCE PROFESSIONAL: 16 years of extensive Oil Gas Petrochemicals Desalination
Process Instrumentation, Commissioning Start Up’s and Maintenance
Domain Expertise: Oil and Gas, LNG, Chemical Plant and Power Plant
Specialist in cause & effect, function test, loop check of Process Control Gas Liquid Process Analyzers, Gas Chormatograph
Process Chillers, Process Vortex Coolers, Instrument, Gas Sensors, Telecomm, Incisive experience in working on Yokogawa
Centum CS 3000, Honeywell TDC 3000, ABB–800-XA, ICS Triplex, Allen Bradley, Hema Sella, Siemens version 7.2 and CCC
Compressor Systems with strongest command in Crude Oil, Gas Oil Separation Water Online Instruments Expertise in
working on Control Systems like DCS, Automation, SCADA, PLC, BMS, RTU, MMI, and HMI.
PROFILE SUMMARY
Proficientin managingprojectactivities from conceptualization to execution includingtechnical specifications,
stage inspections,progress monitoring,vendor, onshore, remote locations and in dessertsites
Excellence in improvingthe efficiency of the automation & control usingavailableresources by searching/
installingsuitableinstruments as per the requirements
Leveraged skills in performingfunctions of troubleshooting& breakdown / preventive / shutdown maintenance for
bringingdown process control instruments downtime to a minimum level
Skilled in executing process measurement, control instrumentation & services to monitor, record & optimize
manufacturingprocesses,also configuringand programmingvarious plantequipment
A keen communicator with excellent interpersonal,problem-solving& analytical skills
Involvement with Engineering Contractor in design phase.
Electrical data verification and understandingof Mechanical Completions databaserequirements
Experience of Instrument, ICSS & Package FATs and SAT’s
Development of Limitof System Handover (LOSH) drawings
CommissioningDynamic TestProcedure compilation
Commissioningof utility and process systems
System Handover Management Process from Construction and to Operations
Understandingof Safety Instrumented Functions and IEC 61511
ICSS software and hardwareexperience.
Familiarity with Mechanical Completion Process
Control of Work processes duringexecution
SKILL SET
~ Instrumentation ~ Pre-commissioning & Commissioning ~ Project Management
~ Continuous Improvements ~ Process Control System Development ~ Industrial Safety (HSE)
~ Technical Support ~ Cross-functional Coordination ~ Team Building &
Leadership
Analyzers ~ Self Commissioning& Testing ~ High ProfileDecision
Making
WORK EXPERIENCE
Project Engineer Sabic Kemya
Benzene and Hydocarbons
Comprehensive planning andexecution.
Lead teamof the engineers andtechnician and coordination withclient onmultiple resolutions.
All the activitiesconductedunder the strict Sabic Kemya Safetyrules and regulation.
Pre-commissioning, Commissioning, andStart upsupport activities.
TestingandTrouble shooting of onplant Benzene and Hydrocarbon laser detectionsystem.
Calibrations of fieldinstruments like transmitters, transceivers, laser neon.
Installationand Testing ofdifferent types of fieldlaser alignments.
Loop checking, Function checking, Cause andEffect Testing.
2. Remote Monitoring System associated withEmerson
Supervisoryin Instrument installation, Calibration, Loop checking.
Creating the pre-commissioningplan in linewith the specification for mechanical completion till handover.
Supervisingplantcommissioningworks,loop checking,interlock check, P&ID, and punch listworks
Verifyingwork packages,relevant drawings,as buildsand cause& effects
Ensuringinstrumentation & control pre-commissioning& commissioning activitiesareproperly organized and testing&
certifyingtheinstalled equipment/systems,complyingwith theparameters indicated in thedesign documents and
specifications.
Liaisingwith vendors related to their packages pre-commissioning& commissioningalongwith the Main
Automation
Verifying work packages, relevant drawings, as builds and cause & effects .
Sr.Analyzer Instrument Engineer Saudi Electric Shuaibah Power Plant
Project : Stack Monitoing Analyzers Commissioning & Maintenance
Maintenance of all 15 Stack, Boilers and FDG ( Fuel Gas Unit ).
Repairing of each analyzer
Arrangement of the necessary spares
Planning and managing the maintenance schedue.
Managing team of the Engineers and Technician against execution of requied assignment.
Scheduling each and every month Plan.
Coordination with Client and Sick for the smooth operation.
Keep track of daily and each activity so as to update the client at the end of each week and month.
Planned all activities in compliance with safety defined by Saudi Electric.
Investigation of the major issues and find out the solution to revolve in a time frame to attract the customer
and end client satisfaction.
Extensive interaction with client to follow up the resolution for each spare parts that required for the specific
maintenance assignment.
Instrument Anayzer Commissioning & Maintenance Engineer
Abdel Hadi Al Qahtan Sons Group of Companies
Meter Skid / Analyzer project
Project : Saudi Aramco Pipline Metering Skid, KJO Desalination, Sabic Sab Tank
Monitoring manufacturingof Metering Skid inDA Plant to meet withSaudi Aramco standard.
Modificationof Metering Skid as per Saudi Aramco Site andExplosionproof Standard
Monitoring Team of technician at manufacturingfacilityandthen Saudi Aramco pipeline site.
Comprehensive investigation ofthe crude oil flow associating withMeteringSkidhaving DRA Chemical injectionin the pipelin e
via metering Skidat site.
Evaluationof the Water DesalinationUnit for Aramco KJO.
Developprocedure and methodof maintenance andtrouble shooting.
Interacting withInternational supplier and client to achieve proper resolution.
Calibrations of fieldinstruments like Valve , Croslis Flow meter, transmitters, Vibrations Probes, switches, gauges, and different
types of control valves DigitalandElectro-Pneumatic schiedier actuators.
Maintenance of EmersonOxymitter 4000 Analyzer, DifferentialPressure Transmitter, Petrolum Enhance oilRecoveryunit ,
Densitymeter, Mud Cement Analyzers OFITE , Sanchez PVT and NMR SYSTEM at Saudi Aramco Dhahran.
Creating the pre-commissioningplan in linewith the specification for mechanical completion till handover.
3. Ensuringinstrumentation & control pre-commissioning& commissioningactivitiesareproperly organized and testing&
certifyingtheinstalled equipment/systems,complyingwith theparameters indicated in thedesign documents and
specifications.
Liaising with vendors related to their packages pre-commissioning & commissioning along with the Main Automation
Verifying work packages, relevant drawings, as builds and cause & effects
Union Holding Dammam July 2017 to April
2019
July ’17- ti till now: PRE-Commissioning/Instrument Engineer
Project Title: Saudi Aramco
Pre-commissioning, Commissioning, andStart upsupport activities.
TestingandTrouble shooting of onplant field instruments, ProcessChillers, Process Analyzers.
Calibrations of fieldinstruments like transmitters, Vibrations Probes, switches, gauges, and different types of control valves
Digital andElectro-Pneumatic Positioners.
Installationand Testing ofdifferent types of fieldinstruments, Laser Gas Analyzers, Crude Oil Analyzers, & Water Cut
Analyzers.
Loop checking, Function checking, Cause andEffect Testing.
SettingandTestingof BentlyNevada 3300 & 3500 VibrationMonitoring System.
Supervisoryin Instrument installation, Calibration, Loop checking.
I was involved in witnessingloop check duringcontractors pre-commissioning.
Creating the pre-commissioningplan in linewith the specification for mechanical completion till handover.
Supervisingplantcommissioningworks,loop checking, interlock check, P&ID, and punch listworks
Verifyingwork packages,relevant drawings,as buildsand cause& effects
Ensuringinstrumentation & control pre-commissioning& commissioningactivitiesareproperly organized and testing&
certifyingtheinstalled equipment/systems,complyingwith theparameters indicated in thedesign documents and
specifications.
Liaisingwith vendors related to their packages pre-commissioning& commissioningalongwith the Main
Automation
Verifyingwork packages,relevant drawings,as buildsand cause& effects.
Oct 16- July 2017: Instrument Commissioning Engineer
Project Title: Madeen Phosphate.
Key Result Areas:
Development of Limit of System Handover (LOSH) drawings.
Attend Factory Acceptance Testing (FAT) and Site acceptance tests (SAT) of equipment’s.
Ensure all Instrument equipment packages have clear defined preservation requirements identified and applied.
Ensuring the technical integrity of Instrument systems prior to acceptance of ‘Mechanical Completion’ certificates
from the contraction contractor.
Ensuring that the integrity of the systems is maintained and all safe working practices are adhered to within the
procedures.
Responding to engineering site queries where clarification of design is required and liaise with engineering
contractor where a response to SEQ’s is required.
Control of ‘As Building’ documents in accordance with project procedure.
Coordinate Vendor call offs in accordance with construction and commissioning schedule ensuring Vendors are
mobilized when required and are aware and understand the safe working practices of the site and receive all the
necessary site specific safety training.
Responsiblefor the approval of Instrument disciplineLUNs and ensuringthat all work carried out on Live Systems is
completed under a Permit to Work.
Ensure that the all Instrument static and dynamic Commissioning activities are completed in a safe manner.
Ensuringthat all Instrumentcommissioningprocedures and paperwork is completed to enable a s mooth hand over
of systems to Operations.
DiversifiedLines Petroluem Services Jan 08 to July 2017
Jun’15-3aug‘2016: Instrument Commissioning Engineer
Project Title: Sadara Chemical Company (UPI)
Key Result Areas:
Rendering technical supportfor resolution of technical issues duringcommissioning& initial start-up phaseof the
project
Shoulderingthe responsibility of:
Witnessingloop check duringcontractors pre-commissioning
4. Managingthe utilization of sequence in the document as the preliminary basisfor pre-Commissioningand
commissioningplanning
Devisingconstruction execution plans in alignmentin pre-commissioning,handover and commissioningsequence
Creating the pre-commissioningplan in linewith the specification for mechanical completion and acceptance
Scrutunizing the contractor’s instrumentation & control equipment installation and pre-commissioningactivities
and ensuringexecution as per projectHSE, technical specifications, quality standards and procedures defined in
the contracts
Supervisingplantcommissioningworks,loop checking, interlock check, P&ID, and punch listworks
Verifying work packages,relevant drawings, as buildsand cause& effects
Ensuring instrumentation & control pre-commissioning & commissioningactivitiesareproperly organized and testing&
certifying theinstalled equipment/systems,complyingwith theparameters indicated in thedesign documents and
specifications
Liaising with vendors related to their packages pre-commissioning& commissioningalongwith the Main
Automation Contractors like(Yogakawa,Emerson) for various instrumentactivities.
Supporting in-plantcommissioningworks,loop checking, interlock check, P&ID, and punch listworks
Making use of IMIS and ACS software in time of commissioningdeployment
Monitoringplans and directingstart-up engineering assignments on the project includingundertakingthe
technical responsibility for interpretation,organizing,executing and co-coordinating the assignments
Apr14 – Mar’15: Engineering, Jubail as Instrument Commissioning & Start-Up Engineer
Project Title: Ma’Aden Aluminum Refinery
Key Result Areas:
Executed Dynamic tests and cause& effect test with commissioningteam.
Supervised 28 Technicians of sub-contractor for function test and field calibration,troubleshootings
Resolved technical issues on siteand trained Senior Technicians on DCS
Commissioningdossier reviews (Commissioningtestprocedure, ITR’s, Ex-items, MOC’s & Exception reports), and
highlightingcritical issues and sortingoutwith contractors and disciplineengineers
Review and contributed to Dynamic CommissioningProcedures (DCPs)
Installation,testingand offered commissioningassistancefor DCS, PLC, Systems; made us e of communication
protocols such as HART, Modbus, Fieldbus and Profibus
Troubleshooting,MC Walk down and raisingpunchesMonitored:
Software changes associated with Management of Change (MOC) processes
Sep‘12 – Feb’14: Instrument Commissioning Engineer
Project Title: Saudi Aramco
Key Result Areas:
Managed pre-start up testing of transmitters and control valves,blow down valves and ESD valves with operator,
deluge tests, HVAC pressurization tests,SIL integration tests, F&G system tests
Monitoredinstallation and loop checks of fire & gas equipment, gas detectors, linear heatdetectors, FM200, H2S
detectors, heat detectors, smoke detectors, manual alarmpoints & corrosion transmitters
Performed calibration,installation and testingof fire & gas instruments likeflammablegas detectors
Conducted:
Flashingbeacon,sounder,solenoid valveactivation and PAGA general and toxic alarmchecks,firewater pump
startup and sequence checks
Installation and loop checks of fire & gas equipment, gas detectors, H2S detectors, heat detectors, manual alarm
points,vesda system,inergen system, corrosion transmitters
Jan’10 – Jul’12: Control & Application Instrument Commissioning & Start-Up Engineer
Project Title: Saudi Aramco R T U & Scada Replacement Project
Key Result Areas:
Testing & Commissioning of all types of Wellhead Control Panels
Calibration of all types of Pneumatic Pilots, Production Choke Valves, Gas Lift Choke Valves, Down Hole Gauges,
MultiphaseFlowMeters, RTU Panels,all types of Wells Operation & Sub-surfaceSafety Valves,SurfaceSafety Valves
& Gas Lift ESD Valves
Calibration,Installation,Testing,Loop Checking and Commissioningof all types & models of Electronic & Pneumatic
Instruments Well Head Control Panels,Well Head Operation Radio Telemetry Unit, Scada Wind Millsand SolarPower
Systems
Routine maintenance of Thermal Electric Power Generation including calibration of all instruments
5. Start-up, breakdown, preventive maintenance and shutdown of on all types of process field instruments in Oil & Gas
Field (such as Pressure, Flow, Level & Temperature Elements, Transmitters, Valves, MOV, Controllers and
Communicators) including Smart Valve Positioners
Installation & commissioning of all instruments & V Monitor RTU with 2.4 GHz Radio & Gate Way (Repeater)
networking with communication to control room, control panels (IPS (Invensys), Hydraulic Panel (FRAMES), High
Pressure Instrumentation Impulse Line for Control Choke Valve, SSSV, SSV, IPF Valve, SCADA Communication,
TroublesShooting & Fault finding of all types of Transmitters, Control Valves, Safety Valves, Pressure Regulating
Valves, Shutdown Valves & Motor Operated Valves.
Work for loop checking, Interlock check, P & ID, ILD and Data Sheet
Inspection of Instrument Calibration Shop, Test Equipment as per Zakumwest Standard
Executed projects of:
Water Injection/Water Supply Wells Actuators operated Choke Valve, PID Controller, Electro-magnetic Flow Meter
ROSEMOUNT & (Endress+Hauser), with ESP Skid, Tripod & 9solt/Producer/Water Wells
Well Hook up for high production well gas/oil self high pressure Well (250 bar to 400 bar)
Jun’2008– Aug’09
Project Title: Juaymah Gas Plant Saudi Aramco
Key Result Areas:
Executed construction works in Jauyma Gas Plant Expention Project, involving installation & inspection of Process
Instrument, Fire & Gas, Telecomm and HVAC Instruments, QC, ACT and redlining of documents
Ensured compliance to project specifications, company procedures, method statements, quality assurance and
control documents
Made arrangeemnts for materials & embedded items; approved, stored and protected special fixtures
Performed communication checks with DCS to PLC and other 3rd party devices
Provided support for loop checks; developed designs of Secondary Cable Tray
Exclusive Hydrocarbon Refinery ,Gas Oil Separation, Petrochemical & RO Plant’s Analyzer Projects
Project: Farabi Petrochemical Jubail
Description: Inspected the entire coolingtower of the plant, examine electrical, instrumentation,water flowsensors,flow
meters, supportiveelectrical channel,water flow channels,pressuretransmitters,exhaustfans,and eliminators Explained
to the
end users on the necessary measureto make sureintegrity could be maintain.Detail report drafted mentioned standard to
be followed duringintegrity measurement and 2nd phaseof inspection for next section duringshut down.
Project :Mathanol Plant Sabic Ibn Sina Hydrocarbon Analyzer
Description: Commissioning,Installation and Testingof Oil in Water Analyzer againstmostcomplex multiplecomposition of
Hydrocarbons in WasteWater.
Project: Shedgum GOSP -4, Water cut Analyzer
Description: Rectification of the 0.04% of Water in crudeoil Analyzer. Project: GOSP Plant Mubarraz Aramco GOSP 7 & 8
Commissioningof TD 4100XD for an applications such as Crudeoil,in produced water. Comprehensive study on the
produced Water reference to hydrocarbons with hydrogen Sulphideconcentration in ppm and it disposal to Aramco closed
drain systemvia engineered pressurized pumping system.
Project: Sharq & Aramco Remote Monitoring
Description: Installation,Commissioning& testing of Phoenix Industrial remote monitoringwith Tensiometer (Analyzer) for
Aramco and multipleTOC Analyzer Servers for SHARQ, SABIC and respectively at 2.42GHZ, enabled them to monitor
all analyzer peaks.
Project: Desalination Plant, Shuaibah,Jeddah
Description: Commissioningof TD 4100 Analyzer. Calibrated with various Hydrocarbons such asdiesel,marinediesel &
solvents alongwith trainingto Jeddah Shuaiba RO desalination plant.
Project: Cracker Unit TASNEE Petrochemical
Description:Commissioned Analyzer againsttheir effluent waste water having
hydrocarbons up to the limitof 120 ppm.
Project: Rastanura Refiner: Oil in Water Analyzers
Description:Commissioningof Analyzeto detect hydrocarbons in the sea water up
to 100 ppm to 1000 ppm.
Project : Khafji Bonetti H2S Mixed Water Online Analyzer
6. Description: Inpsection and decommissioningof Oil in Water Hydrocarbon Analyzer for Khafji Saudi Aramco executed
trouble shooting,fault diagnostic,maintenance,replacement of analyzer mother boards and UV laser also included in the
assignment.Such analyzer responsiblefor takingonlinewater sample that contains traces of H2S gas near by Hydrogen
SulphideScrabber Unit.
Project : Aramco Uthamnia Hydrocarbon in Produced Water Analyzer
Description:Installation,Commissioningand Trainingof Analyzer to detect 50 ppm of Hydrocarbons in Produced Water
usingnon flammablemedia.
.
Project : SAMREF, Yanbu, HF Laser Gas Analyzer
Description:Conducted Commissioning,testingand assistingin the installation of the Boreal Laser Gas Analyzer for HF
detection to cover open area of 50 meters in SAMREF, Saudi Arabia.Analyzer’s detection capability has been testing by HF
gas
Bump Tester. Two Channel of Laser heads connected via Fiber optics.
Project: Saudi Aramco Dhahran Online Multipurpose Mass Spectrometer
Description:Assisted in the commissioningand testingof OnlineMass Spectrometer in Combustion section of R&D Saudi
Aramco for the real time (online) detection and measurement of the NO, CO2, and other components in the exhaust of an
engine whilefeeding engine with Naptha.
Project: Saudi Aramco R&D Corrosion Detection Monitoring
Workingwith R&D, Saudi Aramco on projectbased on remote industrial wireless monitoringsection of corrosion analyzer,
that supposeto commission in Rastanura Refinery.
Project: Saudi Aramco Pipeline Crack Detection Analyzer & Remote
Monitoring
Description:TSC inspection Analyzer was configured and it remote link has been designed locally and linked itwith Analzer
so that Inspector can see the cracks that occurs insidepipewall up to a distanceof 700meters via RF singlesampleunit
design as per special requestfrom Aramco Inspection department of Dhahran.
Project: Saudi Aramco RTU Abquaiq Pipeline RTU Monitoring.
Description: Self designed RF Industrial WirelessLink was linked up with Aramco RTU Units and demonstrated all the
readingcoming up from different locations of Aramco on a singleMonitor up to distanceof 700 meters. All units of the RF
system
Gas Chromatography & DGA Dissovle Gas Analyzers with Aramco PNSCD & R&D Interactions
Descripton: GC covers Colum and especially detectors like FID & TCD Injectors, Integration of auto samplers with
GC.Retention timing of the analysis of the ethanolin water was highly focused with respect to the hydrocarbon sample and
carrier gases.Focus on the Moisture extractors and it integration with GC to compose a DGA Dissolve Gas Analyzer for the
detail analysis of presence of the critical gases in the hydrocarbon mixture. Emphasized on the analysis of dissolved gases in
transformer oil. Components: H2, O2, N2, CH4, CO, CO2, C2H2, C2H4, C2H6. C3 and C4 components.
TRAININGS AND COURSES
Hydrocarbon in Process Water Instruments USA 2009 ( Turner Design Hydrocarbon Instruments)
Water cut Analyzer Instruments USA 2009 ( Phase Dynamics )
Hydrogen Sulphide in Crude Oil Instrumets USA 2012 ( Process Analytical KECO)
Hydrocarbon in Process Refinery Instruments USA 2013 ( Turner Design Hydrocarbon Instruments
Gas Chromatography india 2015 (Chromatography Instruments )
EDUCATION
B.E. Sir Syed University of Engineering
Personal Information
Residence Address: Prince Nawaf, Alkhobar, Saudi Arabia
Permanent Address: Karachi - Pakistan
7. References
1. Mr. Ashraf, PMT , Saudi Aramco, Mobile: 0552352735
2. Mr. Yahya Al Janabi , Saudi Aramco Phone:013- 8768079
3. Mr. Zeeshan Haider,
Uthmaniya, Udhailiya , Saudi Aramco
Process Engineer Phone: 0135766327