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CURRICULUM VITAE
S.MADHUSUDHANAN
Email: maduusin@gmail.com
Mobile Abu Dhabi: +971-508108442
Mobile India : +91-9092587347
Application for the post of INSTRUMENT ENGINEER / SUPERVISOR
 Presently working as Instrument Construction Supervisor with Wood Group JP- Kenny for the client
ZADCO - PMC – UPPER ZAKUM - ACCPT – OFFSHORE in Abu Dhabi (31/29 rotation).
SKILLS:
 I am having 17 years of Oil Sector, Gas plant, Power plant and Process plants experience as
an ENGINEER&SUPERVISOR, Good experience in Construction, Commissioning, Plant start up procedure in oil
and gas, Operation &Plant Maintenance.
 Enthusiastic and a self-starter, who is eager to meet challenges, quickly assimilate skills and ideas.
 Motivated achiever and a creative problem-solver, who works hard and loves a challenge.
 Honest, reliable and highly analytical team player who exceeds expectations.
 Good relationship-builder with special interpersonal, communication and presentation skills.
 I have excellent planning and organizational skills as well as excellent report with Engineers and co-workers. You
will find I work well under pressure; I am an effective problem solver and a conscientious and reliable worker.
 Having experience of DCS, PLCs, ESD &FGS systems.
 Using the Data Sheets, PIDs, ILDs, I/O List.
 Good Experience in Start up of Boilers, Oil & Gas Trains in both Construction, Commissioning, Operation
&Maintenance
 Specialized in SHELL DEP(DESIGN ENGINEERING PRACTICE)STANDARDS,
 SHELL QUALITY PLAN & ZADCO SPECIFICATIONS ORIENTED TO CONSTRUCTION, COMMISSIONING, &START UP
ACTIVITIES.
 Review the Work Packs submitted by Contractor.
 Specialized in Hazard Type, Zone 0, 1&2, Area Classification, Class, Division, Groups Classification, IEC&
NEC CODES as per ATEX.
 Co-ordination with QA / QC Personals.
 Capable of issuing minimum 15 work permits per day and follow up the work.
Registrations / Certifications / Licenses
 2014 - TBOSIET Tropical Basic Offshore Safety Induction and Emergency Training (OPITO
Certified) Valid Till 13 JUL 2018 from GTSC, Abu Dhabi, UAE
 2014 - Basic H2S Training (OPITO Approved) Valid Till 08 JUL 2016 from GTSC, Abu Dhabi,
UAE
 2014 Offshore Survival from GTSC, Abu Dhabi, UAE
 2014 Permit To Work (PERFORMING AUTHORITY) Valid Till 14 SEP 2016 from ZADCO,
Zakum field, Abu Dhabi, UAE
 2014 HSE Induction / Orientation from ZADCO OPTIMA NO.562283
 Offshore Travel card valid till 17 AUG 2015,Abu Dhabi, UAE
 Petrofac safety Training (Rumaila 9 golden safety Rules)
 PCO OIL PROGRAM – KBR - IRAQ
 Breathing Apparatus Course
I am having good work experience with clients like:
 ZADCO – OFFSHORE –UPPER ZAKUM PLATFORM - ABUDHABI
 WOOD GROUP JP-KENNY –ABUDHABI
 CPECC – PETROFAC JOINT VENTURE WITH BP- IRAQ
 KBR- IRAQ
 ENI – HYUNDAI - IRAN PHASES 4 & 5
 KOC - KUWAIT
 JOINT OPERATION ,WAFRA-KUWAIT
 PIKA INTERNATIONAL.INC,(USA,TEXAS) JOINT OPERATION ,WAFRA-KUWAIT
 SAFWAN PETROLEUM TECHNOLOGIES,KUWAIT
Work Experience Summary
Present Employment:
Company : WOOD GROUP JP-KENNY
Client : ZADCO-UPPER ZAKUM OFFSHORE-ABUDHABI
Period : JULY –2014 TO TILL NOW
Designation : INSTRUMENT CONSTRUCTION SUPERVISOR
Project Title : Various projects related to OIL & GAS in Upper Zakum Platform
Responsibilities:
 Issuing authority for all kinds of Work permit to Contractors.
 Review of JSA, Method statements for the installation of field instruments works.
 Executing of all construction activities as per AFC approved drawing.
 Review and approval of all DPRs reports for all contractors.
 Review and get approval of Loop drawings, Hook-Up Drawing and Sequence Logic & Cause and effect
drawings.
 Commissioning Supports for the contractor in behalf of Client representative ZADCO
 Zone, Area, Class, Division, Group classification.
 Site surveys for Water and Oil platforms in Upper Zakum for up gradation works, related Site engineering
drawings, and technical support to Main Abudhabi office.
 KO Meeting, Weekly contractor meeting, Monthly Client meeting and Daily Technical and Progress meeting
with contractor.
 Focal point for the contractors & clients.
 RFI inspection and approval for all Instrument related works.
 Directed preparation of and reviews/approves forecasts for manpower, materials and supplies
required, order tools, supplies and supporting service and initiates action to assure stocks are
maintained at minimum adequate levels.
 Attended to the relevant Company's meetings and to all daily commissioning meetings as a third
party representative
 Monitoring and inspection prefabrication in Workshop executed by EPC Contractor
 Review/verification of Test-Packages compliance against the Project specifications, the Quality
Plans, the Procedures and Inspection &Test Plans.
 Reviewed at sample level the documentation provided to ensure that the Inspection and Test Plan
Intervention points have been implemented by the main manufacturers QA/QC team and that Change
Control, Site Query and Non Compliance Systems have operated to a satisfactory level.
 Punch-list issued and verified Contractor's check list for the Work pack, Readiness check list,
MCC-Mechanical completion certificate, RFC-Ready for Commissioning Certificate.
PREVIOUS EMPLOYMENT:
1. Company : CPECC – IRAQ
Client : CPECC,PETROFAC JOINT VENTURE WITH BP - Iraq
Period : July 2013 – May-2014
Designation : LEAD INSTRUMENT ENGINEER
Project Title : Operation &Maintenance of all Degassing Stations in South & North
Rumaila
Responsibilities:
 Planning of work execution schedule
 Preparation of method statements for the installation of field instruments, control valves, Local control Panels,
 Executing of Commissioning & installations of field instrument in Trains, DCS, ESD,FGS & Utility system
 Preparing reports of all Instruments in Degassing Stations
 Preparation of Loop drawings, Hook-Up Drawing and Bulk material requisition
 Design of Sequence Logic & Cause and effect drawing
 Commissioning of Pumps,Familiar in Motor Start up Sequence ,
Stop sequence& Trip sequence.
 Zone, Area, Class, Division, Group classification.
 Site surveys, detailed Engineering works, preparation of data sheets, loop drawings and related engineering
drawings. Submittal and approval of documents and drawings from the client side.
 Assisting the Field engineering Department for Technical clarification regarding the site work.
2. Company : M/S BWS / PIKA INTERNATIONAL INC,USA, TEXAS
Period : December 2011 – June 2013
Designation : INSTRUMENT ENGINEER
Project Title : Clean and Recycle Oil Process
Joint Operation, Wafra, Kuwait
Responsibilities:
 Experience in preparation/ review of all types of field instruments, material requisitions, cable schedule,
instrument data sheets, Hook up diagrams, loop diagrams, P & ID’s, & As built drawings for instruments &
Zone classification.
 Experience in review of PLC system architecture drawings, graphics and PLC Logic diagrams, segregation /
Grouping of I/O’s.
 Familiar in Operation in Reactors, vertical columns, Decanter system Vibration control, Centrifuge system
vibration &Process Interlocks .(ALL WEST FALIA MAKE EQUIPMENTS,WEST GERMANY)
 Maintenance of all Smart Instruments, KROHNE MASS FLOW METER (OPTIMASS 7000 SERIES &
KROHNE LEVEL TRANSMITTER (1300 SERIES).
 Vibration and system in Diesel Burner, Reactors, Buffer Tanks, Decanter system, Separator control &
Vibration system and final Outlet pumping area including Mass flow meters.
 Leading a team consists of instrument Supervisor, Technicians, Instrument fitters & Electrician for installation
& commissioning and maintenance of process control instrumentation field.
 Reviewing of instrumentation drawings such as instrumentation location and cable tray layout, installation
hook ups, junction boxes, loop schemes & cable schedules.
 Manpower planning and estimation, and preparation of failure analysis reports (FAR) and recommendations to
avoid recurrence, preparation of various progress reports, PM task reports and purchase requisition for
spares.
 Maintenance and trouble shooting of Diesel/gas burner furnace.
 Performing high level critical instruments servicing and calibrating in field itself using HART (Highway
Addressable Remote Transducer)
 Read loop wiring diagrams, control schemes, hook up drawings, relay logic
 Diagrams and pipe line & instruments diagrams.
 Maintenance, Calibration & troubleshooting, overhauling & Installation of various makes of process
parametering Instruments (Transmitters, Vibration Monitors, Transducers, switches, gauges, control valves,
level trol, etc.)
3. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT
Period : NOVEMBER 2010 – AUGUST2011
Designation : LEAD INSTRUMENT SUPERVISOR,
KUWAIT
Project title : SHIPPING PUMPS MODIFICATION WORKS FOR VARIOUS
SUB CENTERS (INSTRUMENTATION WORKS)
4. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT
Period : JANUARY 2010 – OCTOBER 2010
Designation : LEAD INSTRUMENT SUPERVISOR
KUWAIT
Project title : GAS SWEETENING FACILITY FOR WEST KUWAIT
5. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT
Period : JANUARY 2008 – APRIL 2009
Designation : LEADINSTRUMENT SUPERVISOR
Project title : EPF OF 50 MBOPD CAPACITIES FOR NORTH KUWAIT
JURASSIC PRODUCTION-INSTRUMENTATION WORKS
Responsibilities:
 Planning of work execution schedule
 Preparation of method statements for the installation of field instruments, control valves, Local control Panels,
DCS & ESD systems
 Calibration and hot loop cut over procedures
 Executing of Commissioning & installations of field instruments, Junction Box, DCS, ESD system, Fire & Gas
system and control room panels.
 Conducting Cable trench excavation and Cable laying
 Project coordination with other disciplines and plant personnel
 Conducting meeting with Site Engineers and Supervisors
 Attending project review meeting with management & client
 Preparation of management reports
 Updating of P&I Diagrams
 Preparation of I/O list
 Instrument specification sheets
 Modification of Instrument layout
 Preparing Cable routing layout and Cable schedule
 Preparation of Loop drawings, Hook-Up Drawing and Bulk material requisition
 Design of Sequence Logic & Cause and effect drawing
 Zone, Area, Class, Division, Group classification.
 Supervise and approve construction activities and co-ordinate inspection, mobilization of personnel at site,
checking of detailed drawings and other documentation, maintaining Daily Record of Progress noting special
comments and preparation of weekly and monthly progress reports. Report to the manager and clients
regarding any work anomalies or contractual deviations and corrective actions. Liaise with Quantity Surveyors
in determining amount of completed work for the preparation of related monthly physical progress and
certification of Invoices.
 Liaising with client, vendor representatives and other disciplines to minimize interface problems and ensuring
the instrumentation work completed in efficient manner within project constraints.
 Assisting the Field engineering Department for Technical clarification regarding the site work.
 Supervision for Fiber Optic cable laying, Cable Tray installation, cable laying, impulse tubing to field
instruments, Erection of field instruments Loop Checking, Interlock checking, Trip and Sequence testing and
Trouble shooting in Field instruments, Control room and Fire and Gas system.
 Site surveys, detailed Engineering works, preparation of data sheets, loop drawings and related engineering
drawings. Submittal and approval of documents and drawings from the client side.
6. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT
Period : SEPTEMBER 2006 – DECEMBER 2007
Designation : INSTRUMENT ENGINEER, IRAQ.
Client : (KBR) - Kellogg Brown & Root Services, Inc , IRAQ.
System Handled : ALLEN BRADLEY SLC500.
Responsibilities:
 Function and loop check assistance (from field to the PLC in control room).
 Calibration of all instruments related to compressor trains and de Hydration skid, Glycol flash tank, Re Boiler
skid, Degassing towers.
 Commissioning and Start-up Assistance and Supervision.
 Inspection/troubleshooting and function check of all PLC Software and Hardware items.
 Inspection/troubleshooting assistance of all associated field instruments.
Provide technical assistance to the current General Subcontractor when required during installation and pre-
commissioning & commissioning.
7. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT
Period : APRIL 2005 – SEPTEMBER 2006
Designation : LEADINSTRUMENT SUPERVISOR
Client : Joint Operation (K.G.O.C & S.A.T) KUWAIT.
System Handled : DCS: Foxboro (V 6.2), Yokogawa (CS 3000)
PLC: Allen Bradly & Hima PLC (ESD &FGS)
Responsibilities:
 Maintenance activities related to DCS, PLC, field equipments, final control elements and equipment
maintenance.
 DCS, PLC control panel maintenance, loop forcing, modification & implementation of DCS channels & loops,
changed the faulty channel address to spare channel.
 Control valves, displacer type leveltrols, Level, Flow, and Pressure switches I/Ps and all type of positioners.
 Pressure Transmitters, Differential Pressure Transmitters, Ultra sonic type transmitters, pneumatic Leveltrols
with controller.
 Loop checking and Commissioning of all type of instruments in Compressors, HP & LP Separators ,
Desalters ,Heaters, KO Drum ,HP & LP Scrubbers ,Coolers, Feed pumps, Booster pumps ,PMP high pressure
injection pumps and all type of Tanks.
 Trouble shooting of all process equipments mainly heaters, pumps using P&I Diagram, Loop Diagram, Logic
Diagram
 Maintenance & calibration of Agar probe controller using Desalters& crude and water tanks for level
measurement
 Maintenance and Calibration of Tank safety equipment HUTCH valve, Breather valve, self actuating control
valve and all.
8. Company : Hyundai Engineering & Construction Company, Ltd
IRAN.
Project : SOUTH PARS GAS FIELD DEVELOPMENT PHASES 4 & 5,
Onshore Facilities
Configuration : 2000 MMSCFD of Wellhead Fluid (on dry basis)
(500 MMSCFD X 4 Trains)
Client : AGIP IRAN BV (ENI Group, ITALY.)
Designation : INSTRUMENT SUPERVISOR
Contract Period : 17t OCT 2003 TO 02ndNOV 2005
Responsibilities:
 Assigning of ( AI, AO, AIr, AOr, DI, DO, DIr, DOr,) tags in the card address, modifications
done in system Cabinet and Marshalling Panels, Updated Master Database, Wiring
Diagrams, and TSLDs (Trouble Shooting Loop Diagrams).
 Commissioning of Fire water Pump Sequence, Deluge system Sequence, and Total Plant
Shutdown sequence (TPS), Blow Down Sequence, Emergency Shutdown Trip Sequence.
 Assigning & Modifications of all inter wiring in PCS, ESD and FGS signals in all ITR’s
(instrument technical room) & Central Control Room (CCR).
 Good experience in Trouble shooting system side and field side.
 Cause and Effect Matrix for ESD & FGS Document Modification.
All ITRs Energization of
 Power Distribution Panel (PDP),
 Network Station Cabinet,
 Field Control Station (FCS),
 Marshalling Cabinet and
 MIH (Maintenance Inhibit Stations).
HIMA SAFETY SYSTEM PLC H51Q (ESD & FGS)
 Coordinating with HIMA Vendors & Loop test team for forcing DO Signals,
 Bye pass the ESD trip signals & OTP done in utilities, Process and Offsite area.
 Commissioning of USS (Ultimate safety system),
 EIS (Electrical Isolation System) for all ITR’s (Instrument Technical Rooms),
 HIPPS (HIGH INTEGRITY PRESSURE PROTECTION SYSTEM).
9. Company : M/S. Integral services company W.L.L
Project : Al- Zour Power Station and KOC, Kuwait
Period : From 25.01.2002 to 22.03.2003
Designation : Instrument Technician
Company Profile
Worked as Instrument Technician for Boilers, Turbine,
Scrubber and desalination water for Maintenance job
(Capacities of boilers 1100TPH *8 x 300 MW Steam Turbo Power Generators).
10. Company : M/s.Chemin Consulting Engineers, Pondicherry
Project Site : At Surat (G.I.P.C.L.125MW Power plant)
Period : From 01.08.1997 to 30.11.1998
Responsibilities:
 Involved in calibration of all types of Instrument erection, loop wiring.
 Loop checking for analog inputs and outputs, Digital inputs &outputs.
11. Company : M/s. E.I.D.Parry (I) ltd
Project Site : Sugar & co-generation power plant – 30MW
Designation : Instrument Technician
System : TATA Honeywell DCS-TDC 3000)
Period : From 03.12.1998 to 02.12.1999
Responsibilities:
 Removing, Servicing and Calibration of Boilers and Turbo Generator instruments like vibration probes,
Speed probes, Shut valves, Blow up valves, level trolls, Solenoid valves, Switches, Pressure and
Temperature transmitters.
 Maintenance and repair of all kind of Electronics and Pneumatics Instruments.
12. Company : M/s. E.I.D.Parry (I) ltd.
Project Site : Erection, Commissioning & Maintenance of
All instruments in sugar process control (2500 TCD.
Designation : Instrument Technician
System : Foxboro DCS, IA system, CP-60, AW-51D.
Period : From 16.07.2000 to 15.01.2001
13. Company : M/s Jayam consultants Pvt. ltd
Project Site : Erection, Commissioning & Maintenance of
Boilers 51.5 TPH & 29 TPH.
Designation : Instrument supervisor
System : Modicon PLC, Ver3.3, CPU. TSX57102
Period : From 04.12.1999 to 15.07.2000
14. Company : M/s.Arunachalam Sugars Ltd. Thiruvannamalai
Project Site : Maintenance of Boilers instrument in co- generation
Power plant 18MW & Sugar Automation
Designation : Instrument supervisor
Period : From 16.01.2001 to 20.01.2002
Personal Profile
Name : S.Madhusudhanan
Date of Birth : 10.07.1977
Present Location : Abu Dhabi
Nationality : Indian
Marital Status : Married
Educational Qualification : Diploma in Electrical & Electronics Engg.
First class with honors
Elumalai Polytechnic, Villupuram,
Batch 1994 – 1997
Engineering Qualification : Bachelor of Electronics &Telecommunication Engg.
,
RVD University, Batch 2012
Mobile Abu Dhabi : +971-508108442
Mobile India : +91-9092587347
Passport Number : J6974368
Expiry Date : 21.09.2021
Driving License UAE : Available
Driving License (India) : Available
Yours Faithfully,
S.MADHUSUDHANAN

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MADHU CV

  • 1. CURRICULUM VITAE S.MADHUSUDHANAN Email: maduusin@gmail.com Mobile Abu Dhabi: +971-508108442 Mobile India : +91-9092587347 Application for the post of INSTRUMENT ENGINEER / SUPERVISOR  Presently working as Instrument Construction Supervisor with Wood Group JP- Kenny for the client ZADCO - PMC – UPPER ZAKUM - ACCPT – OFFSHORE in Abu Dhabi (31/29 rotation). SKILLS:  I am having 17 years of Oil Sector, Gas plant, Power plant and Process plants experience as an ENGINEER&SUPERVISOR, Good experience in Construction, Commissioning, Plant start up procedure in oil and gas, Operation &Plant Maintenance.  Enthusiastic and a self-starter, who is eager to meet challenges, quickly assimilate skills and ideas.  Motivated achiever and a creative problem-solver, who works hard and loves a challenge.  Honest, reliable and highly analytical team player who exceeds expectations.  Good relationship-builder with special interpersonal, communication and presentation skills.  I have excellent planning and organizational skills as well as excellent report with Engineers and co-workers. You will find I work well under pressure; I am an effective problem solver and a conscientious and reliable worker.  Having experience of DCS, PLCs, ESD &FGS systems.  Using the Data Sheets, PIDs, ILDs, I/O List.  Good Experience in Start up of Boilers, Oil & Gas Trains in both Construction, Commissioning, Operation &Maintenance  Specialized in SHELL DEP(DESIGN ENGINEERING PRACTICE)STANDARDS,  SHELL QUALITY PLAN & ZADCO SPECIFICATIONS ORIENTED TO CONSTRUCTION, COMMISSIONING, &START UP ACTIVITIES.  Review the Work Packs submitted by Contractor.  Specialized in Hazard Type, Zone 0, 1&2, Area Classification, Class, Division, Groups Classification, IEC& NEC CODES as per ATEX.  Co-ordination with QA / QC Personals.  Capable of issuing minimum 15 work permits per day and follow up the work. Registrations / Certifications / Licenses  2014 - TBOSIET Tropical Basic Offshore Safety Induction and Emergency Training (OPITO Certified) Valid Till 13 JUL 2018 from GTSC, Abu Dhabi, UAE  2014 - Basic H2S Training (OPITO Approved) Valid Till 08 JUL 2016 from GTSC, Abu Dhabi, UAE  2014 Offshore Survival from GTSC, Abu Dhabi, UAE  2014 Permit To Work (PERFORMING AUTHORITY) Valid Till 14 SEP 2016 from ZADCO, Zakum field, Abu Dhabi, UAE  2014 HSE Induction / Orientation from ZADCO OPTIMA NO.562283  Offshore Travel card valid till 17 AUG 2015,Abu Dhabi, UAE  Petrofac safety Training (Rumaila 9 golden safety Rules)  PCO OIL PROGRAM – KBR - IRAQ  Breathing Apparatus Course I am having good work experience with clients like:  ZADCO – OFFSHORE –UPPER ZAKUM PLATFORM - ABUDHABI  WOOD GROUP JP-KENNY –ABUDHABI  CPECC – PETROFAC JOINT VENTURE WITH BP- IRAQ  KBR- IRAQ  ENI – HYUNDAI - IRAN PHASES 4 & 5  KOC - KUWAIT  JOINT OPERATION ,WAFRA-KUWAIT
  • 2.  PIKA INTERNATIONAL.INC,(USA,TEXAS) JOINT OPERATION ,WAFRA-KUWAIT  SAFWAN PETROLEUM TECHNOLOGIES,KUWAIT Work Experience Summary Present Employment: Company : WOOD GROUP JP-KENNY Client : ZADCO-UPPER ZAKUM OFFSHORE-ABUDHABI Period : JULY –2014 TO TILL NOW Designation : INSTRUMENT CONSTRUCTION SUPERVISOR Project Title : Various projects related to OIL & GAS in Upper Zakum Platform Responsibilities:  Issuing authority for all kinds of Work permit to Contractors.  Review of JSA, Method statements for the installation of field instruments works.  Executing of all construction activities as per AFC approved drawing.  Review and approval of all DPRs reports for all contractors.  Review and get approval of Loop drawings, Hook-Up Drawing and Sequence Logic & Cause and effect drawings.  Commissioning Supports for the contractor in behalf of Client representative ZADCO  Zone, Area, Class, Division, Group classification.  Site surveys for Water and Oil platforms in Upper Zakum for up gradation works, related Site engineering drawings, and technical support to Main Abudhabi office.  KO Meeting, Weekly contractor meeting, Monthly Client meeting and Daily Technical and Progress meeting with contractor.  Focal point for the contractors & clients.  RFI inspection and approval for all Instrument related works.  Directed preparation of and reviews/approves forecasts for manpower, materials and supplies required, order tools, supplies and supporting service and initiates action to assure stocks are maintained at minimum adequate levels.  Attended to the relevant Company's meetings and to all daily commissioning meetings as a third party representative  Monitoring and inspection prefabrication in Workshop executed by EPC Contractor  Review/verification of Test-Packages compliance against the Project specifications, the Quality Plans, the Procedures and Inspection &Test Plans.  Reviewed at sample level the documentation provided to ensure that the Inspection and Test Plan Intervention points have been implemented by the main manufacturers QA/QC team and that Change Control, Site Query and Non Compliance Systems have operated to a satisfactory level.  Punch-list issued and verified Contractor's check list for the Work pack, Readiness check list, MCC-Mechanical completion certificate, RFC-Ready for Commissioning Certificate. PREVIOUS EMPLOYMENT: 1. Company : CPECC – IRAQ Client : CPECC,PETROFAC JOINT VENTURE WITH BP - Iraq Period : July 2013 – May-2014 Designation : LEAD INSTRUMENT ENGINEER Project Title : Operation &Maintenance of all Degassing Stations in South & North Rumaila Responsibilities:  Planning of work execution schedule  Preparation of method statements for the installation of field instruments, control valves, Local control Panels,  Executing of Commissioning & installations of field instrument in Trains, DCS, ESD,FGS & Utility system  Preparing reports of all Instruments in Degassing Stations  Preparation of Loop drawings, Hook-Up Drawing and Bulk material requisition  Design of Sequence Logic & Cause and effect drawing  Commissioning of Pumps,Familiar in Motor Start up Sequence ,
  • 3. Stop sequence& Trip sequence.  Zone, Area, Class, Division, Group classification.  Site surveys, detailed Engineering works, preparation of data sheets, loop drawings and related engineering drawings. Submittal and approval of documents and drawings from the client side.  Assisting the Field engineering Department for Technical clarification regarding the site work. 2. Company : M/S BWS / PIKA INTERNATIONAL INC,USA, TEXAS Period : December 2011 – June 2013 Designation : INSTRUMENT ENGINEER Project Title : Clean and Recycle Oil Process Joint Operation, Wafra, Kuwait Responsibilities:  Experience in preparation/ review of all types of field instruments, material requisitions, cable schedule, instrument data sheets, Hook up diagrams, loop diagrams, P & ID’s, & As built drawings for instruments & Zone classification.  Experience in review of PLC system architecture drawings, graphics and PLC Logic diagrams, segregation / Grouping of I/O’s.  Familiar in Operation in Reactors, vertical columns, Decanter system Vibration control, Centrifuge system vibration &Process Interlocks .(ALL WEST FALIA MAKE EQUIPMENTS,WEST GERMANY)  Maintenance of all Smart Instruments, KROHNE MASS FLOW METER (OPTIMASS 7000 SERIES & KROHNE LEVEL TRANSMITTER (1300 SERIES).  Vibration and system in Diesel Burner, Reactors, Buffer Tanks, Decanter system, Separator control & Vibration system and final Outlet pumping area including Mass flow meters.  Leading a team consists of instrument Supervisor, Technicians, Instrument fitters & Electrician for installation & commissioning and maintenance of process control instrumentation field.  Reviewing of instrumentation drawings such as instrumentation location and cable tray layout, installation hook ups, junction boxes, loop schemes & cable schedules.  Manpower planning and estimation, and preparation of failure analysis reports (FAR) and recommendations to avoid recurrence, preparation of various progress reports, PM task reports and purchase requisition for spares.  Maintenance and trouble shooting of Diesel/gas burner furnace.  Performing high level critical instruments servicing and calibrating in field itself using HART (Highway Addressable Remote Transducer)  Read loop wiring diagrams, control schemes, hook up drawings, relay logic  Diagrams and pipe line & instruments diagrams.  Maintenance, Calibration & troubleshooting, overhauling & Installation of various makes of process parametering Instruments (Transmitters, Vibration Monitors, Transducers, switches, gauges, control valves, level trol, etc.) 3. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT Period : NOVEMBER 2010 – AUGUST2011 Designation : LEAD INSTRUMENT SUPERVISOR, KUWAIT Project title : SHIPPING PUMPS MODIFICATION WORKS FOR VARIOUS SUB CENTERS (INSTRUMENTATION WORKS) 4. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT Period : JANUARY 2010 – OCTOBER 2010 Designation : LEAD INSTRUMENT SUPERVISOR KUWAIT Project title : GAS SWEETENING FACILITY FOR WEST KUWAIT 5. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT Period : JANUARY 2008 – APRIL 2009 Designation : LEADINSTRUMENT SUPERVISOR Project title : EPF OF 50 MBOPD CAPACITIES FOR NORTH KUWAIT
  • 4. JURASSIC PRODUCTION-INSTRUMENTATION WORKS Responsibilities:  Planning of work execution schedule  Preparation of method statements for the installation of field instruments, control valves, Local control Panels, DCS & ESD systems  Calibration and hot loop cut over procedures  Executing of Commissioning & installations of field instruments, Junction Box, DCS, ESD system, Fire & Gas system and control room panels.  Conducting Cable trench excavation and Cable laying  Project coordination with other disciplines and plant personnel  Conducting meeting with Site Engineers and Supervisors  Attending project review meeting with management & client  Preparation of management reports  Updating of P&I Diagrams  Preparation of I/O list  Instrument specification sheets  Modification of Instrument layout  Preparing Cable routing layout and Cable schedule  Preparation of Loop drawings, Hook-Up Drawing and Bulk material requisition  Design of Sequence Logic & Cause and effect drawing  Zone, Area, Class, Division, Group classification.  Supervise and approve construction activities and co-ordinate inspection, mobilization of personnel at site, checking of detailed drawings and other documentation, maintaining Daily Record of Progress noting special comments and preparation of weekly and monthly progress reports. Report to the manager and clients regarding any work anomalies or contractual deviations and corrective actions. Liaise with Quantity Surveyors in determining amount of completed work for the preparation of related monthly physical progress and certification of Invoices.  Liaising with client, vendor representatives and other disciplines to minimize interface problems and ensuring the instrumentation work completed in efficient manner within project constraints.  Assisting the Field engineering Department for Technical clarification regarding the site work.  Supervision for Fiber Optic cable laying, Cable Tray installation, cable laying, impulse tubing to field instruments, Erection of field instruments Loop Checking, Interlock checking, Trip and Sequence testing and Trouble shooting in Field instruments, Control room and Fire and Gas system.  Site surveys, detailed Engineering works, preparation of data sheets, loop drawings and related engineering drawings. Submittal and approval of documents and drawings from the client side. 6. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT Period : SEPTEMBER 2006 – DECEMBER 2007 Designation : INSTRUMENT ENGINEER, IRAQ. Client : (KBR) - Kellogg Brown & Root Services, Inc , IRAQ. System Handled : ALLEN BRADLEY SLC500. Responsibilities:  Function and loop check assistance (from field to the PLC in control room).  Calibration of all instruments related to compressor trains and de Hydration skid, Glycol flash tank, Re Boiler skid, Degassing towers.  Commissioning and Start-up Assistance and Supervision.  Inspection/troubleshooting and function check of all PLC Software and Hardware items.  Inspection/troubleshooting assistance of all associated field instruments. Provide technical assistance to the current General Subcontractor when required during installation and pre- commissioning & commissioning. 7. Company : M/S. ALMEER TECHNICAL SERVICES CO. W.L.L, KUWAIT Period : APRIL 2005 – SEPTEMBER 2006 Designation : LEADINSTRUMENT SUPERVISOR Client : Joint Operation (K.G.O.C & S.A.T) KUWAIT. System Handled : DCS: Foxboro (V 6.2), Yokogawa (CS 3000) PLC: Allen Bradly & Hima PLC (ESD &FGS)
  • 5. Responsibilities:  Maintenance activities related to DCS, PLC, field equipments, final control elements and equipment maintenance.  DCS, PLC control panel maintenance, loop forcing, modification & implementation of DCS channels & loops, changed the faulty channel address to spare channel.  Control valves, displacer type leveltrols, Level, Flow, and Pressure switches I/Ps and all type of positioners.  Pressure Transmitters, Differential Pressure Transmitters, Ultra sonic type transmitters, pneumatic Leveltrols with controller.  Loop checking and Commissioning of all type of instruments in Compressors, HP & LP Separators , Desalters ,Heaters, KO Drum ,HP & LP Scrubbers ,Coolers, Feed pumps, Booster pumps ,PMP high pressure injection pumps and all type of Tanks.  Trouble shooting of all process equipments mainly heaters, pumps using P&I Diagram, Loop Diagram, Logic Diagram  Maintenance & calibration of Agar probe controller using Desalters& crude and water tanks for level measurement  Maintenance and Calibration of Tank safety equipment HUTCH valve, Breather valve, self actuating control valve and all. 8. Company : Hyundai Engineering & Construction Company, Ltd IRAN. Project : SOUTH PARS GAS FIELD DEVELOPMENT PHASES 4 & 5, Onshore Facilities Configuration : 2000 MMSCFD of Wellhead Fluid (on dry basis) (500 MMSCFD X 4 Trains) Client : AGIP IRAN BV (ENI Group, ITALY.) Designation : INSTRUMENT SUPERVISOR Contract Period : 17t OCT 2003 TO 02ndNOV 2005 Responsibilities:  Assigning of ( AI, AO, AIr, AOr, DI, DO, DIr, DOr,) tags in the card address, modifications done in system Cabinet and Marshalling Panels, Updated Master Database, Wiring Diagrams, and TSLDs (Trouble Shooting Loop Diagrams).  Commissioning of Fire water Pump Sequence, Deluge system Sequence, and Total Plant Shutdown sequence (TPS), Blow Down Sequence, Emergency Shutdown Trip Sequence.  Assigning & Modifications of all inter wiring in PCS, ESD and FGS signals in all ITR’s (instrument technical room) & Central Control Room (CCR).  Good experience in Trouble shooting system side and field side.  Cause and Effect Matrix for ESD & FGS Document Modification. All ITRs Energization of  Power Distribution Panel (PDP),  Network Station Cabinet,  Field Control Station (FCS),  Marshalling Cabinet and  MIH (Maintenance Inhibit Stations). HIMA SAFETY SYSTEM PLC H51Q (ESD & FGS)  Coordinating with HIMA Vendors & Loop test team for forcing DO Signals,  Bye pass the ESD trip signals & OTP done in utilities, Process and Offsite area.  Commissioning of USS (Ultimate safety system),  EIS (Electrical Isolation System) for all ITR’s (Instrument Technical Rooms),  HIPPS (HIGH INTEGRITY PRESSURE PROTECTION SYSTEM). 9. Company : M/S. Integral services company W.L.L Project : Al- Zour Power Station and KOC, Kuwait
  • 6. Period : From 25.01.2002 to 22.03.2003 Designation : Instrument Technician Company Profile Worked as Instrument Technician for Boilers, Turbine, Scrubber and desalination water for Maintenance job (Capacities of boilers 1100TPH *8 x 300 MW Steam Turbo Power Generators). 10. Company : M/s.Chemin Consulting Engineers, Pondicherry Project Site : At Surat (G.I.P.C.L.125MW Power plant) Period : From 01.08.1997 to 30.11.1998 Responsibilities:  Involved in calibration of all types of Instrument erection, loop wiring.  Loop checking for analog inputs and outputs, Digital inputs &outputs. 11. Company : M/s. E.I.D.Parry (I) ltd Project Site : Sugar & co-generation power plant – 30MW Designation : Instrument Technician System : TATA Honeywell DCS-TDC 3000) Period : From 03.12.1998 to 02.12.1999 Responsibilities:  Removing, Servicing and Calibration of Boilers and Turbo Generator instruments like vibration probes, Speed probes, Shut valves, Blow up valves, level trolls, Solenoid valves, Switches, Pressure and Temperature transmitters.  Maintenance and repair of all kind of Electronics and Pneumatics Instruments. 12. Company : M/s. E.I.D.Parry (I) ltd. Project Site : Erection, Commissioning & Maintenance of All instruments in sugar process control (2500 TCD. Designation : Instrument Technician System : Foxboro DCS, IA system, CP-60, AW-51D. Period : From 16.07.2000 to 15.01.2001 13. Company : M/s Jayam consultants Pvt. ltd Project Site : Erection, Commissioning & Maintenance of Boilers 51.5 TPH & 29 TPH. Designation : Instrument supervisor System : Modicon PLC, Ver3.3, CPU. TSX57102 Period : From 04.12.1999 to 15.07.2000 14. Company : M/s.Arunachalam Sugars Ltd. Thiruvannamalai Project Site : Maintenance of Boilers instrument in co- generation Power plant 18MW & Sugar Automation Designation : Instrument supervisor Period : From 16.01.2001 to 20.01.2002
  • 7. Personal Profile Name : S.Madhusudhanan Date of Birth : 10.07.1977 Present Location : Abu Dhabi Nationality : Indian Marital Status : Married Educational Qualification : Diploma in Electrical & Electronics Engg. First class with honors Elumalai Polytechnic, Villupuram, Batch 1994 – 1997 Engineering Qualification : Bachelor of Electronics &Telecommunication Engg. , RVD University, Batch 2012 Mobile Abu Dhabi : +971-508108442 Mobile India : +91-9092587347 Passport Number : J6974368 Expiry Date : 21.09.2021 Driving License UAE : Available Driving License (India) : Available Yours Faithfully, S.MADHUSUDHANAN