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Fire Hazard Analysis
Fatma Lestari, PhD
1
Outline
• Introduction
• FHA Objectives
• Basic Elements
• Benefits
• Hazardous Chemicals and Process
2
Introduction
• Fire hazard analysis (FHA) is the process to
determine the size, severity, and duration of a
scenario and its impact on personnel, equipment,
operations, and the environment
• A fire hazard analysis (FHA) is a tool/method used
to understand fire hazards
• Scope of this Section:
– Guidance on how to develop different types of fire
scenarios common to process facilities.
– Steps and tools for conducting an FHA.
3
FHA Objectives
• Provides an understanding of the hazards
• Enables the specification of performance-
based fire protection
• Forms part of an overall risk assessment
4
5
Basic Elements
6
Benefits
• An inventory of fire hazards, including quantities.
• A comprehensive understanding of the fire
hazard, including potential magnitude and
duration.
• An estimate of the potential impact of a fire on
personnel, equipment, the community, and the
environment.
• Development of a list of appropriate mitigation
options.
7
Hazardous Chemicals and Processes
• Chemical, petrochemical, and hydrocarbon
industry processes involve the handling of a vast
number of flammable and combustible materials
• Types of Fires:
– Jet fire
– Flash fire
– Pool fire
– Running liquid fire
– Boiling liquid expanding vapor explosion (BLEVE) or
fireball
– Vapor cloud explosions
8
Outcome of gas leak
Gas leak
No ignition
Vapour cloud
Radiation
Flame emersion
Turbulent
Vapor cloud
explosion
Flash fire
Jet Fire
Delayed
Immediate
Ignition
Toxic cloud
EVENT
HAZARD
Pressure missiles
radiation 9
Outcome of liquid leak
Liquid leak
No ignition
Vapor cloud
Liquid Pool
Radiation
Flame emersion
Fire spread by flowing liquid
Turbulent
Vapor cloud
explosion
Flash fire
Jet Fire
Pool Fire
Delayed
Immediate
Ignition
Toxic cloud
Toxic pool
EVENT
HAZARD
Pressure missiles
radiation
10
1 Recognize what you want to
understand
• FHA provides information on:
– Understanding the fire hazards and determining how they
should be controlled.
– Determining if personnel have time to escape the building
or facility.
– Determining the potential damage to structure and
equipment.
– Determining the level and extent of passive fire protection
which may be required.
– Defining the active protection systems needed to
limit/control fire spread.
– Determining fire water demand and duration of worst-
case fire scenarios.
11
2 Identification of Inventories
• An inventory of flammable and combustible
materials should be developed for each
process unit and storage area within a facility
• This list should contain the quantity, storage
configuration, material characteristics, and
location
• The inventory list should be maintained
throughout the lifecycle of the facility by the
Management of Change (MOC) process
12
3 Define Fire Scenarios
• Fires range in size and consequence from those that
are small, easily controlled, and result in minor damage
to those that are large, difficult to control, and create a
major loss.
• Fires in process facilities usually follow a loss of
containment
• Fire Consequences depend on:
– weather,
– Wind
– leak orientation
– Rate at which the spill occurs
– Total amount spilled
13
FHA Release Categories
14
4 Calculate Potential Fires
• Fire hazard calculation techniques for
combustible and flammable liquids and gases
range from the basic to the sophisticated,
including computer modeling techniques
15
16
5 Fire Impact
• Fires produce four major outputs:
– gases,
– flame,
– heat,
– Smoke
• consequences to personnel, structures, and
equipment
• Consequences Analysis
17
Impact to Personnel
• Thermal Radiation
– Burns to exposed skin.
– Ignition or melting of clothing
• Burns are classified in increasing degrees of severity:
– First degree—superficial burns giving a red, dry skin
(similar to mild sunburn).
– Second degree—burns more than 0.1 mm deep, affecting
the epidermis and forming blisters.
– Third degree—burns more than 2 mm deep, affecting the
dermis and nerve endings, resulting in a dry skin that has
no feeling (major blistering).
18
Skin damage
• Skin damage begins at about 45°C (113°F) and
becomes virtually instantaneous at 72°C
(162°F)
19
20
21
Smoke and Gases
22
Impact to Structures
• Steel, aluminum, concrete, and other
materials that form part of a process or
building frame are subject to structural failure
when exposed to fire
• A structural member undergoes any
combination of three basic types of stress:
compression, tension, and shear
23
Temperature and Materials
• Paint begins to soften 204°C (400°F)
• Zinc primer paint discolors to tan 232°C (450°F)
• Zinc primer discolors to brown 260°C (500°F)
• Normal paints discolor 310°C (600°F)
• Zinc primer paint scorches to black 371°C (700°F)
• Lube oil autoignites 421°C (790°F)
• Stainless steel begins to discolor 427-482°C (800-900°F)
• Plywood autoignites 482°C (900°F)
• Vinyl coating on wire autoignites 482°C (900°F)
• Rubber hoses autoignite 510°C (950°F)
• Aluminum alloys melt 610–660°C (1,125–1,215°F)
24
Temperature and Materials
• Glass melts 750–850°C (1,400–1,600°F)
• Brass melts (instrument gauges) 900–1025°C
(1,650–1,880°F)
• Copper melts 1,083°C (1,980°F)
• Cast iron melts 1,150–1,250°C (2,100–2,200°F)
• Carbon steel melts 1,520°C (2,760°F)
• Stainless steel melts 1,400-1,532°C (2,550-
2,790°F)
25
26
27
Thermal and Nonthermal Impact on Electrical
and Electronic Equipment
• A heat flux of 25 kW/m2 has been published as a
general rule-of-thumb for damage to process
equipment
• thermal impact of fire on electrical and electronic
equipment:
– 50°C (122°F) for faults in operating electronic
equipment.
– 150°C (302°F) for permanent damage to
nonoperating equipment.
– 250°C (482°F) for failure of standard Polyvinyl
Chloride (PVC) cable.
28
Thank you
fatma@ui.ac.id
29

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5_Fire Hazard Analysis.ppt

  • 1. Fire Hazard Analysis Fatma Lestari, PhD 1
  • 2. Outline • Introduction • FHA Objectives • Basic Elements • Benefits • Hazardous Chemicals and Process 2
  • 3. Introduction • Fire hazard analysis (FHA) is the process to determine the size, severity, and duration of a scenario and its impact on personnel, equipment, operations, and the environment • A fire hazard analysis (FHA) is a tool/method used to understand fire hazards • Scope of this Section: – Guidance on how to develop different types of fire scenarios common to process facilities. – Steps and tools for conducting an FHA. 3
  • 4. FHA Objectives • Provides an understanding of the hazards • Enables the specification of performance- based fire protection • Forms part of an overall risk assessment 4
  • 5. 5
  • 7. Benefits • An inventory of fire hazards, including quantities. • A comprehensive understanding of the fire hazard, including potential magnitude and duration. • An estimate of the potential impact of a fire on personnel, equipment, the community, and the environment. • Development of a list of appropriate mitigation options. 7
  • 8. Hazardous Chemicals and Processes • Chemical, petrochemical, and hydrocarbon industry processes involve the handling of a vast number of flammable and combustible materials • Types of Fires: – Jet fire – Flash fire – Pool fire – Running liquid fire – Boiling liquid expanding vapor explosion (BLEVE) or fireball – Vapor cloud explosions 8
  • 9. Outcome of gas leak Gas leak No ignition Vapour cloud Radiation Flame emersion Turbulent Vapor cloud explosion Flash fire Jet Fire Delayed Immediate Ignition Toxic cloud EVENT HAZARD Pressure missiles radiation 9
  • 10. Outcome of liquid leak Liquid leak No ignition Vapor cloud Liquid Pool Radiation Flame emersion Fire spread by flowing liquid Turbulent Vapor cloud explosion Flash fire Jet Fire Pool Fire Delayed Immediate Ignition Toxic cloud Toxic pool EVENT HAZARD Pressure missiles radiation 10
  • 11. 1 Recognize what you want to understand • FHA provides information on: – Understanding the fire hazards and determining how they should be controlled. – Determining if personnel have time to escape the building or facility. – Determining the potential damage to structure and equipment. – Determining the level and extent of passive fire protection which may be required. – Defining the active protection systems needed to limit/control fire spread. – Determining fire water demand and duration of worst- case fire scenarios. 11
  • 12. 2 Identification of Inventories • An inventory of flammable and combustible materials should be developed for each process unit and storage area within a facility • This list should contain the quantity, storage configuration, material characteristics, and location • The inventory list should be maintained throughout the lifecycle of the facility by the Management of Change (MOC) process 12
  • 13. 3 Define Fire Scenarios • Fires range in size and consequence from those that are small, easily controlled, and result in minor damage to those that are large, difficult to control, and create a major loss. • Fires in process facilities usually follow a loss of containment • Fire Consequences depend on: – weather, – Wind – leak orientation – Rate at which the spill occurs – Total amount spilled 13
  • 15. 4 Calculate Potential Fires • Fire hazard calculation techniques for combustible and flammable liquids and gases range from the basic to the sophisticated, including computer modeling techniques 15
  • 16. 16
  • 17. 5 Fire Impact • Fires produce four major outputs: – gases, – flame, – heat, – Smoke • consequences to personnel, structures, and equipment • Consequences Analysis 17
  • 18. Impact to Personnel • Thermal Radiation – Burns to exposed skin. – Ignition or melting of clothing • Burns are classified in increasing degrees of severity: – First degree—superficial burns giving a red, dry skin (similar to mild sunburn). – Second degree—burns more than 0.1 mm deep, affecting the epidermis and forming blisters. – Third degree—burns more than 2 mm deep, affecting the dermis and nerve endings, resulting in a dry skin that has no feeling (major blistering). 18
  • 19. Skin damage • Skin damage begins at about 45°C (113°F) and becomes virtually instantaneous at 72°C (162°F) 19
  • 20. 20
  • 21. 21
  • 23. Impact to Structures • Steel, aluminum, concrete, and other materials that form part of a process or building frame are subject to structural failure when exposed to fire • A structural member undergoes any combination of three basic types of stress: compression, tension, and shear 23
  • 24. Temperature and Materials • Paint begins to soften 204°C (400°F) • Zinc primer paint discolors to tan 232°C (450°F) • Zinc primer discolors to brown 260°C (500°F) • Normal paints discolor 310°C (600°F) • Zinc primer paint scorches to black 371°C (700°F) • Lube oil autoignites 421°C (790°F) • Stainless steel begins to discolor 427-482°C (800-900°F) • Plywood autoignites 482°C (900°F) • Vinyl coating on wire autoignites 482°C (900°F) • Rubber hoses autoignite 510°C (950°F) • Aluminum alloys melt 610–660°C (1,125–1,215°F) 24
  • 25. Temperature and Materials • Glass melts 750–850°C (1,400–1,600°F) • Brass melts (instrument gauges) 900–1025°C (1,650–1,880°F) • Copper melts 1,083°C (1,980°F) • Cast iron melts 1,150–1,250°C (2,100–2,200°F) • Carbon steel melts 1,520°C (2,760°F) • Stainless steel melts 1,400-1,532°C (2,550- 2,790°F) 25
  • 26. 26
  • 27. 27
  • 28. Thermal and Nonthermal Impact on Electrical and Electronic Equipment • A heat flux of 25 kW/m2 has been published as a general rule-of-thumb for damage to process equipment • thermal impact of fire on electrical and electronic equipment: – 50°C (122°F) for faults in operating electronic equipment. – 150°C (302°F) for permanent damage to nonoperating equipment. – 250°C (482°F) for failure of standard Polyvinyl Chloride (PVC) cable. 28