Particle Sensor Comparison 2019

©2019 by System Plus Consulting | Particle Sensors Comparison 2019 1
PPD71
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HPMA115S0-XXX SDS011 PMS 7003 SPS30
GP2Y1010AU0F PPD42NJ
Particle Sensors Comparison 2019
Report by Benjamin Pussat
September 2019 – version 1

Table of Contents
Overview / Introduction 4
o Executive Summary
o Particle Sensor Market
o Overview
Specifications Comparison 9
o Main Features
o Block Diagrams
o Dimensions
Physical Comparison 28
o Teardown / Part Collection
o Electronic Boards
o Comparison Table : Chipset & other parts
Cost Comparison 64
o BoM Cost
o Added-Value Cost
o Manufacturing Cost
Company Services 82
o Company Services
o Contact
o Legal

Overview / Introduction
• Executive summary
• Particle Sensor Market
• Overview
Specifications comparison
Physical comparison
Cost comparison
About System Plus
Executive Summary
System Plus Consulting has analyzed, compared and reviewed seven different particle sensors from six manufacturers :
o HPMA115S0-XXX from Honeywell
o SDS011 from Nova Fitness
o PMS 7003 from Plantower
o SPS30 from Sensirion
o GP2Y1010AU0F from Sharp
o PPD42NJ from Shinyei Technology
o PPD71 from Shinyei Technology
These particle sensors use light-scattering principle in order to detect particles and measure their concentration in the air.
This report compares the different sensors features, structure, chipset, optical parts, and then estimates a bill of materials
cost, added-value cost and manufacturing cost.
Plus, are available all the teardown photos, components identifications, PCBs characteristics, several IC die photos.

• Overview
Physical comparison
Cost comparison
About System Plus
Particle Sensor Market
© Yole Développement

• Overview
Physical comparison
Cost comparison
About System Plus
Overview
HPMA115S0-XXX
Main characteristics:
• Laser-based light scattering particle
sensing
• PM2.5, PM10 output
• Concentration range: 0 to 1,000 µg/m3
• Max accuracy: +- 15µg/m3
• Response time: < 6 s
• Lifetime up to 10 years
• Ope. temperature: -20°C to +50°C
• Dimensions (LxWxH): 43x36x23.7mm
Applications:
• HVAC (commercial & residential)
• Indoor/handled air quality monitors
• Air purifiers (commercial & residential)
• Automotive cabin air purifiers
• Market introduction : N/A
Datasheet
SDS011
sensing
• PM2.5 & PM10 output
• Concentration range: 0 to 999.9 µg/m3
• Response time: <10s
• Lifetime up to 8,000 working hours
• Dimensions (LxWxH): 71x70x23mm
Applications:
• Market introduction : 2015 (estimation)
Datasheet
PMS 7003
sensing
• PM1.0, PM2.5 & PM10 output
Concentration range: 0 to 1,000 µg/m3
• Response time: <10 s
• Lifetime > 3 years
Applications:
• Market introduction : 2016
Datasheet
SPS30
• sensing
• PM1.0, PM2.5, PM4.0, PM10 output
Concentration range: 0 to 1,000 µg/m3
• Max accuracy: +-10µg/m3
• Response time: N/A
• Lifetime > 8 years
Applications:
• Market introduction : 2018
Datasheet
N/A : Non-available

SPECIFICATIONS
COMPARISON

• Main features
• Block Diagrams
• Dimensions
Physical comparison
Cost comparison
About System Plus
Block Diagram – Honeywell HPMA115S0
DisplayModule
PCB
Antenna
Laser Diode
(on PCB)
Biconvex
Lens
Air inlet
Air outlet
Photodiode
(on PCB)
NPN
OpAmp
+ Filtering
Laser DiodePhotodiode
Light trap
MOSFET
PWMfeedback
TX
PCB
MCU
(Algorithm)
RX
1 8
Power Conversion
(LDO Regulator)
Connector
Fan
Particle
Air flow
Emitted light
Scattered light

• Main features
• Block Diagrams
• Dimensions
Physical comparison
Cost comparison
About System Plus
Dimensions (Sensirion SPS30)

P H Y S I C A L
COMPARISON

Physical comparison
• Teardown / Part Collection
• Electronic Boards
• Comparison Table
Cost comparison
About System Plus
Teardown – Plantower PMS 7003

Physical comparison
Cost comparison
About System Plus
Part Collection – Shinyei PPD71
Top Cover
(ABS*, 7.1g)
Main Board
(Top side)

Physical comparison
Cost comparison
About System Plus
Electronic Board – Plantower PMS 7003 – IC Opening
XXXXXXXXX Logo
+
Die part number

Physical comparison
Cost comparison
About System Plus
Electronic Board – Sensirion SPS30

Physical comparison
Cost comparison
About System Plus
Electronic Board – Sensirion SPS30
Sunon
MF20060V2-1C010-G99
Fan 5V 0.32W 20x20x6mm
Wired
Manufacturer Website
Mnfr Not Identified
P/N Not Identified
Laser Diode Module
15.5x6mm, Aperture 3mm
PCB Manufacturer : Introlines Industrial
PCB Manufacturing Country : Hong Kong
PCB Characteristics : IT-402M
Electronic Board Assembly/Test
Date Code Electronic Board Part Number
PCB Manufacturing Date Code
Flame Rating

Physical comparison
Cost comparison
About System Plus
Comparison table – Chipset N/A : Non-available
Product part : MCU Operational Amplifier Voltage Regulator Photodiode
Sharp
GP2Y1010AU0F
N/A Brand : Sharp
Part number : S126
Description : ASIC TSSOP16
N/A Brand : Sharp
Part number : PD413PI2E00F
Description : IR Photodiode 960nm
150mW 90° Radial TH
Shinyei
PPD42NJ
N/A Brand : JRC
Part number : NJM2902M
Description : IC OpAmp Quad
500kHz SO14
N/A Brand : Mnfr not identified
Part number : P/N not identified
Description : IR Photodiode Side
View with 3mm Diameter lens TH
Shinyei
PPD71
Brand : STMicroelectronics
Part number : STM8S003F3P6TR
Description : IC MCU 8-Bit 16MHz
8KB Flash TSSOP20
Brand : Hamamatsu (estimated)
Description : ASIC Photodiode +
amplifier + I²C interface SOP12
Brand : Torex Semiconductor
Part number : XC6223A331MR-G
Description : IC LDO Voltage
Regulator 3.3V 300mA SOT23-5

Physical comparison
Cost comparison
About System Plus
Comparison table – Other parts N/A : Non-available

C O S T
COMPARISON

Physical comparison
Cost comparison
• BoM cost
• Added-value cost
• Manufacturing cost
About System Plus
BoM Cost – Overview
The material cost corresponds to the purchasing price of the components (either electronic or not), as well as
the mechanical parts, composing the electronic system.
The price search of each reference is realized on the basis of catalogues and web sites of electronic
components distributors and manufacturers. It is often necessary to ask for specific quotations for some
targeted references.
Prices found during our researches among distributors and manufacturers are associated to quantities which
may vary from a few units to several thousands or millions of pieces.
It is therefore mandatory to have reliable simulation rules that can be used for this type of extrapolation. The
simulation rules used in this study come from previous analyses that have been conducted by System Plus
Consulting and take into account parameters such as quantities, different types of distributors and
manufacturers, average profit margin on several types of products. These simulation rules have been
integrated in the SYScost+ software to conduct the calculations.
When specific prices are given in EUR and USD, the conversion rate used is: 1 USD = 0.89 EUR.
The report details BOM cost for 1,000,000 units.
On the two next slides there is an example of the detailed BoM of a system and its material cost breakdown.

Physical comparison
Cost comparison
• BoM cost
About System Plus
BoM Cost – Honeywell HPMA115S0 – Example

Physical comparison
Cost comparison
• BoM cost
About System Plus
BoM Cost – Comparison table – Chipset N/A : Non-available
Product : MCU Operational Amplifier Voltage Regulator Photodiode
Sharp
GP2Y1010AU0F
N/A Brand : Sharp
Part number : S126
Description : ASIC TSSOP16
$0.41/unit (1,000,000 units)
N/A Brand : Sharp
Part number : PD413PI2E00F
Description : IR Photodiode 960nm
150mW 90° Radial TH
$0.179/unit (1,000,000 units)
Shinyei
PPD42NJ
N/A Brand : JRC
Part number : NJM2902M
Description : IC OpAmp Quad
500kHz SO14
$0.209/unit (1,000,000 units)
N/A Brand : Mnfr not identified
Description : Photodiode Side View
with 3mm Diameter lens TH
$0.178/unit (1,000,000 units)
Shinyei
PPD71
Brand : STMicroelectronics
Part number : STM8S003F3P6TR
Description : IC MCU 8-Bit 16MHz
8KB Flash TSSOP20
$0.205/unit (1,000,000 units)
$0.743/unit (1,000,000 units)
Brand : Torex Semiconductor
Part number : XC6223A331MR-G
Description : IC LDO Voltage
Regulator 3.3V 300mA SOT23-5
$0.099/unit (1,000,000 units)
-

Physical comparison
Cost comparison
• BoM cost
About System Plus
Product : Electronics Cost PCBs Cost Others Cost Total BoM Cost
Honeywell
HPMA115S0
$0.88 $0.45 $6.57
(Lens/Laser Diode/Fan...) $7.90
Nova Fitness
SDS011
$1.08 $0.39 $7.06
Plantower
PMS 7003
$0.77 0.31 $6.77
Sensirion
SPS30
$1.00 $0.33 $6.55
Sharp
GP2Y1010AU0F
$0.74 $0.12 $1.06
$1.92
Shinyei
PPD42NJ
$0.85 $0.19 $0.97
$2.01
Shinyei
PPD71
$1.13 $0.21 $1.13
$2.47
BoM Cost – Comparison table – Whole System N/A : Non-available

Physical comparison
Cost comparison
• BoM cost
About System Plus
$6.57 $7.06
$6.77
$6.55
$1.06
$0.97
$1.13
$0.88
$1.08
$0.77
$1.00
$0.74
$0.85
$1.13
$0.45
$0.39
$0.31 $0.33
$0.12
$0.19 $0.21
BoM CostBreakdown
BoM Cost – Breakdown
Other parts BoM Cost
Electronics BoM Cost
PCB Cost

Physical comparison
Cost comparison
• BoM cost
About System Plus
Added-Value Cost – Overview
Assembly
- The added-value cost of a product is the total cost of the operations for assembling and testing this product.
As shown below, it depends of several parameters as energy used, machine cost depreciation, labor cost, consumables, among many others.
- On the two next slides there is an example of the detailed hypotheses made for added-value cost calculation.
Consumables
Energy
Labor
Factory
Deprec.
Machine
Deprec.
Materials
Assembled
Product
Maintenance
Rework/WasteYield
Added-value CostBoM Cost Manufacturing Cost+ =
…
…

Physical comparison
Cost comparison
• BoM cost
About System Plus
Added-Value Cost – Honeywell HPMA115S0 – Electronic Board (Example)
Step n° Step name Step Code Inline step? Side Auto/Manual Step Time (s) Equipment number Equip. Price (USD) Remark
1 Material preparation MP No - M 30s / reference 1 5,000
2 Storage buffer SB No - - 5s / board 1 20,000
3 Stencil printing SP Yes 2 A 20s / panel 1 200,000
4 Solder paste inspection SPI Yes 2 A 0.003s / pin 1 250,000
5 Chipshooter CS Yes 2 A 0.1-0.2s/comp. 1 900,000
6 Pick and place SMT P&P Yes 2 A 0.1-7.2s/comp. 1 450,000
7 Automated optical inspection AOI Yes 2 A 5s / panel 1 250,000
8 Reflow RF Yes 2 A 24s / panel 1 90,000
9 Automated optical inspection AOI Yes 2 A 5s / panel 1 250,000
10 Storage buffer SB No - - 5s / board - - Same machine as step n°2
11 Stencil printing SP Yes 1 A 20s / panel - - Same machine as step n°3
12 Solder paste inspection SPI Yes 1 A 0.003s / pin - - Same machine as step n°4
13 Chipshooter CS Yes 1 A 0.1-0.2s/comp. - - Same machine as step n°5
14 Pick and place SMT P&P Yes 1 A 0.1-7.2s/comp. - - Same machine as step n°6
15 Automated optical inspection AOI Yes 1 A 5s / panel - - Same machine as step n°7
16 Reflow RF Yes 1 A 24s / panel - - Same machine as step n°8
17 Automated optical inspection AOI Yes 1 A 5s / panel - - Same machine as step n°9
19 In-situ test ICT No 1+2 A 7s / board 1 300,000
20 Functional test FCT No 1+2 A 3s / board 1 200,000
22 Depaneling DP No 1+2 A 5s / board 1 40,000
23 Manual Assembly + Screwing MA No 1 M 15s / board 6 5,000 Laser Module
24 Manual Soldering MS No 1+2 M 45s / board 6 5,000 Laser Module/Shielding/Fan/Connector
25 Visual Inspection VI No 1+2 M 10s / board 6 5,000
27 Board conditioning BC No - M 5s / board 1 3,000
Panel size : 78 Boards Total equipment price : $3,400,000

Physical comparison
Cost comparison
• BoM cost
About System Plus
Added-Value Cost – Comparison table
Product : Electronic Board A-V Laser Diode Board A-V System A-V Total Added-Value Cost
Honeywell
HPMA115S0
$0.52
(Laser Diode+Lens+Spring
assembly on this board)
$0.04
(Laser diode on PCB
assembly only)
$0.21
$0.77
Nova Fitness
SDS011
$0.61 $0.19
assembly included)
$0.18
$0.98
Plantower
PMS 7003
$0.48 $0.14
assembly included)
$0.18
$0.79
Sensirion
SPS30
$0.28 $0.16
assembly only)
$0.26
$0.70
Sharp
GP2Y1010AU0F
$0.25 N/A $0.10
$0.35
Shinyei
PPD42NJ
$0.19 N/A $0.08
$0.27
Shinyei
PPD71
$0.30 N/A $0.21
$0.51
N/A : Non-available

Physical comparison
Cost comparison
• BoM cost
About System Plus
Manufacturing Cost – Sensirion SPS30 – Example
For each system, a manufacturing cost can be calculated on the assembly/sub-assembly level. The Sensirion SPS30 Particle Sensor is composed of 3 main parts :
- A laser module which costs $4.97 ($4.81 of material & $0.16 of added-value).
- An electronic board which costs $1.74 ($1.46 of material & $0.28 of added-value).
- All the other parts which costs $1.87 ($1.61 of material & $0.27 of added-value).
The $8.58 Total Manufacturing Cost includes the all the Assembly Costs & the BoM Costs.
Article
Qty
ADDED VALUE
Manufacturing
Duration (s)
Particle Matter Sensor 1 0.26$ 120 1.61$ 1.86$
Electronic Board 1 0.28$ 53 1.46$ 1.74$
Laser Diode Module 1 0.16$ 80 4.81$ 4.97$
0.70$ 253 7.88$ 8.58$
SP19446 - Sensirion SPS30 Particulate Matter
Sensor
ASSEMBLY COST
MATERIAL COST
MANUFACTURING
COST
without scrap
& supplying costs
TOTAL
ASSEMBLY
COST
MATERIAL
COST
%
3.0% 18.7% 21.7%
3.3% 17.1% 20.3%
1.9% 56.1% 58.0%
8% 92% 100%
Electronic Board
SP19446 - Sensirion SPS30 Particulate Matter
Sensor
Particle Matter Sensor
TOTAL
Laser Diode Module

Company Profile & Supply
Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Linked report
About System Plus
Linked Report
Gas and Particle Sensors 2018
Air quality is breathing life into the sensor market!
Market and Technology Report by Yole Développement
Bundle offer possible with the Particle Sensor Comparison 2019,
contact us for more information at sales@systemplus.fr.

Due to increasing air quality level
requirements, air and gas particulate
matter sensing has become an ever-
growing market, particularly in
semiconductor, indoor depollution and
automotive applications.
Only a few well-known companies share
this market, which is worth more than
$100 million today. Many products have
already been released in different
applications, for different particle sizes.
However, these particle sensors must
respect dimensional constraints to be
integrated into other systems. They must
operate for years without maintenance
and have a reasonable selling price to
reach as many areas as possible.
In this comparative report, System Plus
Consulting analyzes seven particle sensors
from the top main manufacturers:
Honeywell’s HPMA115S0-XXX, Nova
Fitness’ SDS011, Plantower’s PMS 7003,
Sensirion’s SPS30, Sharp’s
GP2Y1010AU0F, and Shiyei Technology’s
PPD42NJ and PPD71.
In this analysis technical choices made by
manufacturers are highlighted, at the
printed circuit boards, electronic
components and hardware levels. Block
diagrams help readers to understand the
component functions and the mechanical
design. Different tables compare the
common chipsets and main parts
identified, their respective costs. Then,
combined with manufacturing
hypotheses, a manufacturing price is
estimated for each system.
For further details on gas and particle
sensors market and technology, consult
Yole Développement’s linked report.
COMPLETETEARDOWNWITH
• Main features
• Block diagrams
• Teardown
• Printed circuit board characteristics
and component identification
• Chipset comparison tables
• Added value comparison table
• Manufacturing cost comparison table
From detection to measurement, discover manufacturers’ technical choices and
device manufacturing costs.
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Title: Particle
Sensor Comparison
Pages: 85
Date: September
2019
Format:
PDF & Excel file
Price:
EUR 6,490
Particle Sensor Comparison 2019
IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

TABLE OF CONTENTS
Overview/Introduction
• Executive Summary
• Overview
Specification Comparison
• Main Features
• Block Diagrams
• Dimensions
Physical Comparison
• Teardown/Part Collection
• Comparison Table : Chipset and Other Parts
Cost Comparison
• BoM Cost
• Added-Value Cost
• Manufacturing Cost
AUTHOR
PARTICLE SENSOR COMPARISON 2019
Benjamin Pussat has joined System Plus Consulting as a cost technician in 2017, He is in
charge of reverse costing with a focus on boards and systems. He previously workds for
Sercel, Sagem S&D and SEIA where he was in charge of board testing and then hardware
and software development.
He holds a Bacherlor's degree in electronics for the University of Nantes (Nantes, FR).
LINKED REPORT
Gas and Particle Sensors 2018 – Air quality is breathing life
into the sensor market!
Market and Technology Report by Yole Développement
Bundle offer possible with the Particle Sensor Comparison 2019,
contact us for more information at sales@systemplus.fr.
BoM Cost – Comparison Table - Chipset

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majeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French Code
Civil?
9.CONFIDENTIALITY
As a rule, all information handed by customers to system Plus Consulting are considered as strictly confidential.
A non-disclosure agreement can be signed on demand.
10.RESPONSABILITY LIMITATION
The Buyer is responsible for the use and interpretations he makes of the reports delivered by System Plus Consulting.
Consequently, System Plus Consulting responsibility can in no case be called into question for any direct or indirect
damage, financial or otherwise, that may result from the use of the results of our analysis or results obtained using
one of our costing tools.
11.APPLICABLE LAW
Any dispute that may arise about the interpretation or execution of the current terms and conditions shall be resolved
applying the French law.
It the dispute cannot be settled out-of-court, the competent Court will be the Tribunal de Commerce de Nantes.
TERMS AND CONDITIONS OF SALES

COMPANY
SERVICES

Teardown Analysis
Cost Analysis
Feedbacks
About System Plus
o Company services
o Contact
o Legal
Business Models Fields of Expertise
Custom Analyses
(>130 analyses per year)
Reports
(>40 reports per year)
Costing Tools
Trainings

Teardown Analysis
Cost Analysis
Feedbacks
About System Plus
o Company services
o Contact
o Legal
Contact
Europe Sales Office
Lizzie LEVENEZ
Frankfurt am Main
GERMANY
+49 151 23 54 41 82
llevenez@systemplus.fr
www.systemplus.fr
Asia Sales Office
Takashi ONOZAWA
Tokyo
JAPAN
onozawa@yole.fr
Mavis WANG
GREATER CHINA
wang@yole.fr
NANTES
Headquarter
FRANKFURT/MAIN
Europe Sales Office
LYON
YOLE HQ
TOKYO
YOLE KK
GREATER CHINA
YOLE
PHOENIX
YOLE Inc.
America Sales Office
Steve LAFERRIERE
Eastern USA
laferriere@yole.fr
Troy BLANCHETTE
Western USA
blanchette@yole.fr
KOREA
YOLE
Headquarters
22 Boulevard Benoni Goullin
44200 Nantes
FRANCE
+33 2 40 18 09 16
sales@systemplus.fr

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