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©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 1
22 bd Benoni Goullin
44200 NANTES - FRANCE +33 2 40 18 09 16 info@systemplus.fr www.systemplus.fr
Spectral Engines Nirone Sensor X
MEMS Fabry-Perot interferometer in a very tiny NIR spectrometer
SP20558 - MEMS report by Sylvain Hallereau
Laboratory Analysis by Nicolas Radufe
May 2020 – Sample
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Reverse Costing Methodology
Company Profile 8
o Spectral Engines
o VTT Memsfab
Physical Analysis 14
o Summary of the Physical Analysis
o Nirone Sensor X Spectral Sensor disassembly 17
✓ Module Disassembly and Dimension
✓ Metal Parts
✓ PCB
✓ BOM
o FPI Sensor Component 32
✓ IR Filter
o FPI MEMS Die 39
✓ Die Views and Dimensions
✓ Die Cross-Section
✓ Die Process
✓ Die Process
o InGaAs Photodiode 61
o Comparison Sensor X, Nanolambda NSP32 and the consumer
Physic SCiO 69
Sensor Manufacturing Process 74
o Global Overview
o FPI MEMS Front-End Process and Fabrication Unit
o TO5 Metal Can Package
o PCB and System Assembly Process
o Final Test and Assembly Unit
Cost Analysis 83
o Summary of the Cost Analysis
o Yields Explanation and Hypotheses
o Spectral Engines Nirone Sensor X 86
✓ Wafer Front-end Cost
✓ Die Cost
o InGaAs Photodiode 92
o IR Filters
o NIR FPI Sensor 100
✓ Package Cost
✓ NIR FPI Sensor Cost
o Nirone Sensor X 103
✓ BOM Cost
✓ Summary of the Assembling
✓ Added Value Cost
✓ Nirone Sensor X Cost
o Cost Comparison 114
Selling Price 115
Feedbacks 118
Company Services 120
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 3
Overview / Introduction
o Executive Summary
o Reverse Costing Methodology
o Glossary
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insights on technology data, manufacturing cost and selling price of the
Spectral Engines, NIRONE Sensor X a NIR spectrometer.
The Nirone Sensor X module developed by Spectral Engines, is a Near Infra-Red (NIR) spectrometer, covering wavelengths from 1550
nm to 1950 nm. The Nirone Sensor X module has been developed for applications including pharmaceutical composition analysis,
textile, plastic, agriculture and consumer.
In the Nirone Sensor X module, the IR light source is an incandescent lamp. The measurement of the NIR spectrum is performed by an
innovative MEMS Fabry-Perot Interferometer (FPI) developed by the VTT Technical Research Centre of Finland. The electrostatically
controlled FPI is manufactured with thin-film micromachining technology and is compatible with all semiconductor foundries. Today
manufactured on 150mm diameter wafers by VTT MEMSFab, this technology can be manufactured in large volume and for a low cost
in 200mm wafer diameter foundry without important investment. An InGaAs standard photodiode measures the NIR light during the
measurement to create the spectrum.
The module also integrates a color sensor from ams AG and a microcontroller from STMicroelectronics to manage power and
communication.
A comparison between the Nirone Sensor X and two other spectrometers, the NanoLambda NSP32 and Consumer Physics SCiO, is
performed in this report.
This reverse costing study provides insights into technological data, manufacturing cost, and selling price of housing, electronic board,
FPI MEMS and InGaAs photodiode, for the spectral sensor supplied by Spectral Engines.
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 4
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Nirone Sensor X - Overview & Dimensions
1.6 cm
3.2 cm
3.5 cm
Spectral Sensor– Overview
©2020 by System Plus Consulting
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 5
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Electronic Board - Top Side
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 6
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
IR Sensor - Package Opening
Top Side of the sensor without the cap – Optical View
©2020 by System Plus Consulting
Backside view of the cap – Optical View
©2020 by System Plus Consulting
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 7
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
IR Sensor - Cross-Section
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 8
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Fabry Perot Interferometer - DBR Mirror
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 9
Overview / Introduction
Company Profile
Physical Analysis
o Nirone Sensor X
o Spectral Sensor
o Disassembly
o Spectral Sensor PCB
o Module BOM
o IR Sensor
o Views & Dimensions
o Sensor Cross-Section
o IR Filter
o FPI MEMS Die
o InGaAs Photodiode
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
IR Photodiode – Die Overview & Dimensions
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 10
Overview / Introduction
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
o Cost Analysis Summary
o Yields Explanation &
Hypotheses
o Spectral Engines FPI MEMSe
o Wafer Cost
o Die Cost
o InGaAs Photodiode
o IR Filters Costs
o NIR FPI Sensor
o Nirone Sensor X
o BOM
o Added Value
o Final Cost
o Cost Comparison
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Fabry Perot Interferometer Front-End Cost
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 11
Overview / Introduction
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
o Cost Analysis Summary
o Yields Explanation &
Hypotheses
o Spectral Engines FPI MEMSe
o Wafer Cost
o Die Cost
o InGaAs Photodiode
o IR Filters Costs
o NIR FPI Sensor
o Nirone Sensor X
o BOM
o Added Value
o Final Cost
o Cost Comparison
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
Nirone Sensor X Spectral Sensor Cost Breakdown
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 12
Overview / Introduction
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Physical & Cost Comparison
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
o Company Services
o Contacts
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
Related Reports
MARKET & TECHNOLOGY REPORTS & MONITORS –
YOLE DÉVELOPPEMENT
MEMS, Sensors & Actuators
• Status of the MEMS Industry 2019
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
MEMS
• Hamamatsu C12880MA Micro-spectrometer
• NanoLambda NSP32-V1 Nano Spectrometer
• SCiO Molecular Sensor from Consumer Physics: Mobile
Spectrometer Dongle
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 13
COMPANY
SERVICES
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 14
Overview / Introduction
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Physical & Cost Comparison
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
o Company services
o Contact
Business Models Fields of Expertise
Custom Analyses
(>130 analyses per year)
Reports
(>60 reports per year)
Costing Tools
Trainings
©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 15
Overview / Introduction
Company Profile
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Physical & Cost Comparison
Selling Price Analysis
Feedbacks
Related Reports
About System Plus
o Company services
o Contact
Contact
Headquarters
22 bd Benoni Goullin
44200 Nantes
FRANCE
+33 2 40 18 09 16
sales@systemplus.fr
Europe Sales Office
Lizzie LEVENEZ
Frankfurt am Main
GERMANY
+49 151 23 54 41 82
llevenez@systemplus.fr
www.systemplus.fr
NANTES
Headquarter
FRANKFURT/MAIN
Europe Sales Office
LYON
YOLE HQ
TOKYO
YOLE KK
GREATER CHINA
YOLE
CORNELIUS
YOLE Inc.
KOREA
YOLE
Asia Sales Office
Takashi ONOZAWA
Tokyo
JAPAN
T : +81 804 371 4887
onozawa@yole.fr
Mavis WANG
TAIWAN
T :+886 979 336 809
CN: +8613661566824
wang@yole.fr
America Sales Office
Steve LAFERRIERE
WESTERN US
T : +1 310 600 8267
laferriere@yole.fr
Chris YOUMAN
EASTERN US & CANADA
T : +1 919 607 9839
chris.youman@yole.fr

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Spectral Engines NIR Sensor X Analysis

  • 1. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 1 22 bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 info@systemplus.fr www.systemplus.fr Spectral Engines Nirone Sensor X MEMS Fabry-Perot interferometer in a very tiny NIR spectrometer SP20558 - MEMS report by Sylvain Hallereau Laboratory Analysis by Nicolas Radufe May 2020 – Sample REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
  • 2. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 2 Table of Contents Overview / Introduction 4 o Executive Summary o Reverse Costing Methodology Company Profile 8 o Spectral Engines o VTT Memsfab Physical Analysis 14 o Summary of the Physical Analysis o Nirone Sensor X Spectral Sensor disassembly 17 ✓ Module Disassembly and Dimension ✓ Metal Parts ✓ PCB ✓ BOM o FPI Sensor Component 32 ✓ IR Filter o FPI MEMS Die 39 ✓ Die Views and Dimensions ✓ Die Cross-Section ✓ Die Process ✓ Die Process o InGaAs Photodiode 61 o Comparison Sensor X, Nanolambda NSP32 and the consumer Physic SCiO 69 Sensor Manufacturing Process 74 o Global Overview o FPI MEMS Front-End Process and Fabrication Unit o TO5 Metal Can Package o PCB and System Assembly Process o Final Test and Assembly Unit Cost Analysis 83 o Summary of the Cost Analysis o Yields Explanation and Hypotheses o Spectral Engines Nirone Sensor X 86 ✓ Wafer Front-end Cost ✓ Die Cost o InGaAs Photodiode 92 o IR Filters o NIR FPI Sensor 100 ✓ Package Cost ✓ NIR FPI Sensor Cost o Nirone Sensor X 103 ✓ BOM Cost ✓ Summary of the Assembling ✓ Added Value Cost ✓ Nirone Sensor X Cost o Cost Comparison 114 Selling Price 115 Feedbacks 118 Company Services 120
  • 3. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 3 Overview / Introduction o Executive Summary o Reverse Costing Methodology o Glossary Company Profile Physical Analysis Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus Executive Summary This full reverse costing study has been conducted to provide insights on technology data, manufacturing cost and selling price of the Spectral Engines, NIRONE Sensor X a NIR spectrometer. The Nirone Sensor X module developed by Spectral Engines, is a Near Infra-Red (NIR) spectrometer, covering wavelengths from 1550 nm to 1950 nm. The Nirone Sensor X module has been developed for applications including pharmaceutical composition analysis, textile, plastic, agriculture and consumer. In the Nirone Sensor X module, the IR light source is an incandescent lamp. The measurement of the NIR spectrum is performed by an innovative MEMS Fabry-Perot Interferometer (FPI) developed by the VTT Technical Research Centre of Finland. The electrostatically controlled FPI is manufactured with thin-film micromachining technology and is compatible with all semiconductor foundries. Today manufactured on 150mm diameter wafers by VTT MEMSFab, this technology can be manufactured in large volume and for a low cost in 200mm wafer diameter foundry without important investment. An InGaAs standard photodiode measures the NIR light during the measurement to create the spectrum. The module also integrates a color sensor from ams AG and a microcontroller from STMicroelectronics to manage power and communication. A comparison between the Nirone Sensor X and two other spectrometers, the NanoLambda NSP32 and Consumer Physics SCiO, is performed in this report. This reverse costing study provides insights into technological data, manufacturing cost, and selling price of housing, electronic board, FPI MEMS and InGaAs photodiode, for the spectral sensor supplied by Spectral Engines.
  • 4. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 4 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus Nirone Sensor X - Overview & Dimensions 1.6 cm 3.2 cm 3.5 cm Spectral Sensor– Overview ©2020 by System Plus Consulting
  • 5. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 5 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus Electronic Board - Top Side
  • 6. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 6 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus IR Sensor - Package Opening Top Side of the sensor without the cap – Optical View ©2020 by System Plus Consulting Backside view of the cap – Optical View ©2020 by System Plus Consulting
  • 7. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 7 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus IR Sensor - Cross-Section
  • 8. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 8 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus Fabry Perot Interferometer - DBR Mirror
  • 9. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 9 Overview / Introduction Company Profile Physical Analysis o Nirone Sensor X o Spectral Sensor o Disassembly o Spectral Sensor PCB o Module BOM o IR Sensor o Views & Dimensions o Sensor Cross-Section o IR Filter o FPI MEMS Die o InGaAs Photodiode o Comparison Manufacturing Process Flow Cost Analysis Selling Price Analysis Feedbacks Related Reports About System Plus IR Photodiode – Die Overview & Dimensions
  • 10. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 10 Overview / Introduction Company Profile Physical Analysis Manufacturing Process Flow Cost Analysis o Cost Analysis Summary o Yields Explanation & Hypotheses o Spectral Engines FPI MEMSe o Wafer Cost o Die Cost o InGaAs Photodiode o IR Filters Costs o NIR FPI Sensor o Nirone Sensor X o BOM o Added Value o Final Cost o Cost Comparison Selling Price Analysis Feedbacks Related Reports About System Plus Fabry Perot Interferometer Front-End Cost
  • 11. ©2020 by System Plus Consulting |SP20558 Spectral Engines Nirone Sensor X | Sample 11 Overview / Introduction Company Profile Physical Analysis Manufacturing Process Flow Cost Analysis o Cost Analysis Summary o Yields Explanation & Hypotheses o Spectral Engines FPI MEMSe o Wafer Cost o Die Cost o InGaAs Photodiode o IR Filters Costs o NIR FPI Sensor o Nirone Sensor X o BOM o Added Value o Final Cost o Cost Comparison Selling Price Analysis Feedbacks Related Reports About System Plus Nirone Sensor X Spectral Sensor Cost Breakdown
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