Tesla Model 3 Driver-Assist Autopilot Control Module Teardown and Cost Analysis

©2020 by System Plus Consulting | Tesla Model 3 Driver Assist Autopilot 2.5 Control Module Unit 1
22 Boulevard Benoni Goullin
44200 NANTES - FRANCE +33 2 40 18 09 16 info@systemplus.fr www.systemplus.fr
Tesla Model 3 Driver-Assist Autopilot Control
Module Unit (Ref. 1098058-00-l)
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
SP19512 - System report by Morgan Collin
Physical analysis performed by Guillaume Chevalier, Youssef El Gmili, Peggy Gallois, Nicolas
Radufe, Véronique Le Troadec
February 2020 – SAMPLE

Table of Contents
Overview / Introduction 4
o Executive Summary
o Main Chipset
o Supply Chain
o Block Diagram
o Reverse Costing Methodology
o Glossary
Company Profile 13
o Tesla
Teardown Analysis 15
o Views and Dimensions
o System Opening
o Electronic Board 1
 Top Side – Global view
 Top Side – High definition photo
 Top Side – PCB markings
 Top Side – Components markings
 Top Side – Components identification
 Bottom Side – Global view
 Bottom Side – High definition photo
 Bottom Side – Components markings
 Bottom Side – Components identification
Cost Analysis 118
o Accessing the BOM
o PCB Cost
o Estimation – Integrated Circuit
o BOM Cost – Electronic Boards
o Housing Parts – Estimation
o BOM Cost - Housing
o Material Cost Breakdown by Sub-Assembly
o Material Cost Breakdown by Component Category
o Accessing the Added Value (AV) cost
o Electronic Board Manufacturing Flow
o Details of the Electronic Boards AV Cost
o Details of the System Assembly AV Cost
o Added-Value Cost Breakdown
o Manufacturing Cost Breakdown
Estimated Manufacturer Price Analysis 204
o Estimation of the Manufacturer Price
Give us your Feedbacks!
Company Services 209
o Flex Board

Overview / Introduction
o Executive Summary
o Main Chipset
o Block Diagram
o Reverse Costing
Methodology
o Glossary
Company Profile & Supply
Chain
Teardown Analysis
Cost Analysis
Manufacturer Price Analysis
Feedbacks
Related Reports
About System Plus
Main Chipset (1/2)
The main chipset of the system is resumed in the following table:

o Executive Summary
o Main Chipset
o Block Diagram
o Reverse Costing
Methodology
o Glossary
Chain
Teardown Analysis
Cost Analysis
Feedbacks
Related Reports
About System Plus
Block Diagram
The block diagram of the Tesla Model 3 Driver Assist Autopilot 2.5 Control Module Unit is described in the following schematics:
I/O & Interface MCUMemory Power Supply GPU GNSS/BT/WLAN Processing RF Communication

o Executive Summary
o Main Chipset
o Block Diagram
o Reverse Costing
Methodology
o Glossary
Chain
Teardown Analysis
Cost Analysis
Feedbacks
Related Reports
About System Plus
The reverse costing analysis is conducted in several phases:
Reverse Costing Methodology
• The initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
• Description of the material in the “SYScost+” software
Creation of an “estimation project” of the studied board with SYScost+ software.
Construction of the Bill of Material (BOM).
• Assessing the material
Searching for the price of each reference among distributors and manufacturers.
Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)
The BOM is valued with SYScost+ : price simulation according to the requested quantities.
• Assessing the assembling and test phases
Assembly and test lines are modeled with the SYScost+ software.
The assembly and tests costs are estimated.
• Production cost & selling price
Estimation of the production cost & selling price.
• Report
A report is edited.
SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the
software can be found at www.systemplus.fr.

Chain
Teardown Analysis
o Views & Dimensions
o System Opening
o Electronic Boards
Cost Analysis
Feedbacks
Related Reports
About System Plus

Chain
Teardown Analysis
o System Opening
o Electronic Boards
Cost Analysis
Feedbacks
Related Reports
About System Plus

Chain
Teardown Analysis
o System Opening
o Electronic Boards
Cost Analysis
Feedbacks
Related Reports
About System Plus
Electronic Board 1 – Top Side – Top View – High Definition Photo

Chain
Teardown Analysis
o System Opening
o Electronic Boards
Cost Analysis
Feedbacks
Related Reports
About System Plus
Electronic Board 2 – Bottom Side – Main Components Identification

Chain
Teardown Analysis
o System Opening
o Electronic Boards
Cost Analysis
Feedbacks
Related Reports
About System Plus
Electronic Board 7 – Top Side – Global View

Chain
Teardown Analysis
Cost Analysis
o Assessing the BOM
o PCB Cost
o Estimation - Integrated
Circuit
o BOM Cost – Electronics
o Housing Parts Estimation
o Material Cost Breakdown
o Added-Value Cost
o Manufacturing Cost
Feedbacks
Related Reports
About System Plus
Die.
Package opening.

Chain
Teardown Analysis
Cost Analysis
o Assessing the BOM
o PCB Cost
Circuit
o Added-Value Cost
Feedbacks
Related Reports
About System Plus
BOM Cost – Electronic Board 1 (5/5)

Chain
Teardown Analysis
Cost Analysis
o Assessing the BOM
o PCB Cost
Circuit
o Added-Value Cost
Feedbacks
Related Reports
About System Plus

Chain
Teardown Analysis
Cost Analysis
o Financial Ratios
o Manufacturer Price
Feedbacks
Related Reports
About System Plus
Estimation of the Manufacturer Price
The bill of material (BOM) cost is estimated to $795.25 for the System.
To this, we must add some scrap costs and component supplying costs to obtain the total
material cost of $842.96.
The assembly cost is estimated to $73.33, so the manufacturing cost is $916.29.
With estimated costs of R&D, G&A and Profit, the average manufacturer price can be
estimated at $1 018.10 when using the estimated economic parameters of EMS (USA).
Scrap Supplying R&D G&A Profit
1.00% 5.00% 2.00% 3.00% 5.00%
2020 1 000 000 USA $795.25 $7.95 $39.76 $842.96 $73.33 $916.29 $20.36 $30.54 $50.90 $1 018.10
Estimated
Manufacturer
Price
EMS (USA)
Year
Annual
Quantity
Manufacturing
Location
Material
Cost
Total Material
Cost
Assembly
Cost
Manufacturing
Cost
Total Material
Cost
83%
Assembly
Cost
7%
R&D
2%
G&A
3%
Profit
5%
2020 ManufacturerPrice Breakdown

Chain
Teardown Analysis
Cost Analysis
Feedbacks
Related Reports
About System Plus
Related Reports
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
AUTOMOTIVE
• Triple Forward Camera from Tesla Model 3
• The Audi A8 zFAS ADAS Platform by Aptiv
MARKET AND TECHNOLOGY ANALYSES - YOLE DÉVELOPPEMENT
ADVANCED PACKAGING
• Artificial Intelligence Computing for Automotive 2019
• Imaging for Automotive 2019
• Automotive Advanced Front-Lighting Systems 2019
• LiDAR for Automotive and Industrial Applications 2019
• CMOS Image Sensor Service – Imaging Research

COMPANY
SERVICES

Chain
Teardown Analysis
Cost Analysis
Feedbacks
Related Reports
About System Plus
o Company services
o Contact
o Legal
Business Models Fields of Expertise
Custom Analyses
(>130 analyses per year)
Reports
(>60 reports per year)
Costing Tools
Trainings

Chain
Teardown Analysis
Cost Analysis
Feedbacks
Related Reports
About System Plus
o Company services
o Contact
o Legal
Contact
Headquarters
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FRANCE
+33 2 40 18 09 16
sales@systemplus.fr
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Frankfurt am Main
GERMANY
+49 151 23 54 41 82
llevenez@systemplus.fr
www.systemplus.fr
NANTES
Headquarter
FRANKFURT/MAIN
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JAPAN
T : +81 804 371 4887
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CN: +8613661566824
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Phoenix, AZ
WESTERN US
T : +1 310 600 8267
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EASTERN US & CANADA
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