Multiple optimized packaging innovations for this automotive power module from Vitesco Technologies. More : https://www.systemplus.fr/reverse-costing-reports/vitesco-technologies-power-module-in-jaguar-i-pace-inverter/

1. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 1
Vitesco Technologies Power Module in Jaguar I-PACE Inverter
Multiple optimized packaging innovations for this automotive power module
from Vitesco Technologies.
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
22 bd Benoni Goullin
44200 NANTES - FRANCE +33 2 40 18 09 16 info@systemplus.fr www.systemplus.fr
SPR21610 – Power Electronics report by Amine ALLOUCHE
Laboratory Analysis by Léo VATANT & Youssef EL GMILI
May 2021 – Sample

2. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 2
SUMMARY
Overview / Introduction 4
o Executive Summary
o Market
o Reverse Costing Methodology
o Glossary
Company Profile 9
o Vitesco Technologies Company Profile
o Vitesco Technologies Product Catalog
Physical Analysis 17
o Synthesis of the Physical Analysis
o Package Analysis
✓ Package Opening
✓ Package Cross-section
o Si IGBT Die
✓ IGBT Die View & Dimensions
✓ IGBT Die Process
✓ IGBT Die Cross-section
o Si Diode Die
✓ Diode Die View & Dimensions
✓ Diode Die Process
✓ Diode Die Cross-section
Physical Comparison 88
o Vitesco Technologies vs Infineon Power Modules
Manufacturing Process 90
o Si IGBT Fabrication Unit
o Si IGBT Process Flow
o Si Diode Fabrication Unit
o Si Diode Process Flow
o Final Test & Packaging Fabrication unit
o Packaging Process Flow
Cost Analysis 104
o Synthesis of the Cost Analysis
o Yields Explanation & Hypotheses
o Si IGBT
✓ IGBT Front-End Cost
✓ IGBT Wafer Cost per Process Step
✓ IGBT Die Probe Test & Dicing
✓ IGBT Die Cost
o Si Diode
✓ Diode Front-End Cost
✓ Diode Wafer Cost per Process Step
✓ Diode Die Probe Test & Dicing
✓ Diode Die Cost
o AMB Cost
✓ AMB BOM Cost & Assembly Cost
o Module Cost
✓ Packaging BOM & Assembly Cost
✓ Module Final Cost
Cost Comparison 125
o Vitesco Technologies vs Infineon Power Modules
Selling Price Analysis 127
o Estimation of selling price
Feedback 129
Related Analyses 131
Company Services 133

3. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 3
Overview / Introduction
o Executive Summary
o Market
o Reverse Costing
Methodology
o Glossary
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Executive Summary
The new environmental regulations to reduce average CO² emissions and automotive trends play in favor of greater
vehicle electrification and faster deployment of Electric Vehicles/Hybrid Electric Vehicles (EV/HEVs). Yole
Développement expects that the EV/HEV market will reach 41 million vehicles by 2026.
Innovations in power module design are continuously being developed for enhanced performance. We can find
them in all power module structures, from the baseplate and substrate assembly down to the die attach, through
the electrical connection.
In this context, System Plus Consulting provides a full reverse costing study of the Vitesco Technologies IGBT Power
Module integrated in Jaguar’s I-PACE Inverter.
First of all, the module uses an innovative chip assembly process with double side sintering. Moreover, to enhance
electrical performance, clip connections and substrates are optimized for silver sintering. In addition, the baseplate
is designed specifically for strict automotive performance requirements.
Supported by a full teardown of the module, this report reveals Vitesco Technologies’ choices in packaging as well as
the designs of its IGBT and diode chips.
This report provides insights into technology data, manufacturing cost and selling price of the module. It includes an
estimated manufacturing cost of all the module’s components and its selling price analysis.
The report also includes a comparison between the analyzed Vitesco Technologies power module with the Infineon
HybridPACK™ Drive FS820R08A6P2B. These comparisons highlight differences in the packaging design and costs.

4. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 4
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Package Characteristics
o Package type: Plastic Case
o Overall dimensions: xxx mm x xxx mm x xx mm
o Total mass: xxx grams
o Number of terminals: xx
o Silicone gel weight: xx grams
Package Front side – Optical View
©2021 by System Plus Consulting
Plastic case
Cut terminals
Baseplate
Package Tilted – Optical View
©2021 by System Plus Consulting

5. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 5
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Package Opening
Package Opening Tilted – Optical View
©2021 by System Plus Consulting
Package Opening Tilted – Optical View
©2021 by System Plus Consulting
xxx clip
xxx attach of clip on
diode die
xxx attach of dies on AMB substrate
Diode
IGBT

6. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 6
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Si IGBT – Die Dimensions
IGBT Die – Optical View
©2021 by System Plus Consulting
o Die dimensions:
xxx mm² (xxx mm x xxx mm)
Xxx
mm
xxx mm

7. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 7
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Die Cross-Section – Termination

8. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 8
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Die Delayering – Optical View
©2021 by System Plus Consulting
Die Process – Emitter Region Delayering
Die Delayering – SEM View
©2021 by System Plus Consulting
Pitch: xxx µm
Die Delayering – Optical View
©2021 by System Plus Consulting

9. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 9
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
o Synthesis
o Package
o Si IGBT Design
o Si Diode Design
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Die Cross-Section

10. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 10
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
Vitesco Technologies vs Infineon Automotive Power Modules – Comparison

11. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 11
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
o Si IGBT Fab Unit
o Si IGBT Process Flow
o Si Diode Fab Unit
o Si Diode Process Flow
o Packaging Fab Unit
o Packaging Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
IGBT Process Flow (2/3)
Gate poly
• Gate oxide
• Polysilicon
Oxides
• Si oxide 1
patterning
• Si oxide 2/3/4/5/6
patterning
Contact
• Silicon etching (for
contact opening)
• PVD xxx
Drawing not to Scale
Gate oxide
Poly
Si oxide 1
Si oxide
Contact opening
xxx
xxx

12. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 12
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
o Synthesis
o Si IGBT Cost
o Si Diode Cost
o AMB Cost
o Packaging Cost
o Module Cost
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
IGBT Die Cost

13. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 13
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
o Synthesis
o Si IGBT Cost
o Si Diode Cost
o AMB Cost
o Packaging Cost
o Module Cost
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
AMB Cost

14. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 14
R E L A T E D
A N A L Y S E S

15. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 15
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
RELATED TEARDOWN TRACKS
RELATED REPORTS
By System Plus Consulting:
• Silicon IGBT Comparison 2021
• Hitachi Double-Side Cooling
Power Module from Audi e-tron’s
Inverter
• StarPower GD820HTX75P6H Tri-
Pack IGBT Module
By Yole Développement:
• Status of the Power Module
Packaging Industry 2020
• Power Electronics for E-Mobility
2021
By System Plus Consulting:
• Continental Inverter for Jaguar
i-Pace (J9D3-14G138-AJ)
Related Analyses

16. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 16
COMPANY
SERVICES

17. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 17
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
o Company services
o Contact
Our Core Activity : Reverse Costing®
A Structure, Process and Cost Analysis
Reverse Costing® consists of disassembling a device or a system in order
to identify its technology and discern its manufacturing processes and
then using in-house models and tools to determine its cost.

18. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 18
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
o Company services
o Contact
Fields Of Expertise

19. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 19
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
o Company services
o Contact
Business Model
Teardown
Track
205+
teardowns per
year
Monitor
1 per year
quarterly
updated
Custom
Analysis
150 custom
analyses per
year
Report
60+ per year
Costing
Tools
5 process-based
and 3 parametric
costing tools
Cost
Methods
Training
On demand

20. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 20
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
o Company services
o Contact
Worldwide Presence
100+ collaborators in 8 different countries
Headquarters
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Lyon

21. ©2021 by System Plus Consulting | SPR21610 - Vitesco Technologies Power Module in Jaguar I-PACE Inverter | Sample 21
Overview / Introduction
Company Profile & Supply
Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Cost Comparison
Selling Price Analysis
Related Analyses
About System Plus
o Company services
o Contact
Contact
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