Submit Search
Upload
Wis5 welding consumables 18
•
Download as PPT, PDF
•
23 likes
•
3,986 views
Thang Do Minh
Follow
Welding inspection
Read less
Read more
Technology
Report
Share
Report
Share
1 of 32
Download now
Recommended
Welding Inspection Cswip
Welding Inspection Cswip
guest831c1e
criteria of weld defects
criteria of weld defects
Saqib Rasool
Wis5 welding defects 02
Wis5 welding defects 02
Thang Do Minh
WPS & WPQ
WPS & WPQ
Afshin Maaf Roodpishi
Welding defects
Welding defects
M Siva Kumar
Twi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questions
Thang Do Minh
Welding electrode
Welding electrode
أحمد دعبس
Wis5 stress and distortion 15
Wis5 stress and distortion 15
Thang Do Minh
Recommended
Welding Inspection Cswip
Welding Inspection Cswip
guest831c1e
criteria of weld defects
criteria of weld defects
Saqib Rasool
Wis5 welding defects 02
Wis5 welding defects 02
Thang Do Minh
WPS & WPQ
WPS & WPQ
Afshin Maaf Roodpishi
Welding defects
Welding defects
M Siva Kumar
Twi cswip welding inspection notes and questions
Twi cswip welding inspection notes and questions
Thang Do Minh
Welding electrode
Welding electrode
أحمد دعبس
Wis5 stress and distortion 15
Wis5 stress and distortion 15
Thang Do Minh
WPS -PQR - Welder Qualifications .pdf
WPS -PQR - Welder Qualifications .pdf
mounirbonnois
Wis5 welding symbols 05
Wis5 welding symbols 05
Thang Do Minh
Wis5 process 04 (new )
Wis5 process 04 (new )
Thang Do Minh
Welding visual inspection
Welding visual inspection
businespartner
Welding defects
Welding defects
Hung Le
Welders visual inspection_handbook-2013_web
Welders visual inspection_handbook-2013_web
miguelbravo
QC Welding Inspector Interview Question & Answers.pdf
QC Welding Inspector Interview Question & Answers.pdf
University of Sarajevo, Manufacturing Technology:
Visual Inspection of Welding Process
Visual Inspection of Welding Process
Gaurav Singh Rajput
16 wis5 consumable
16 wis5 consumable
Tori Tom
Weld Defects
Weld Defects
adminn2
How to produce PQR
How to produce PQR
Mohamed Farouk
Api 5l-practice-questions and answers
Api 5l-practice-questions and answers
mj gharavi
Welding Inspection
Welding Inspection
Randall Stremmel
Welding electrode
Welding electrode
KabilManekandan
Radiographic interpretation
Radiographic interpretation
kamarulariffinzainalabidin
Welding Defects
Welding Defects
djhelliweld
Weld design symbols
Weld design symbols
Ravi Shankar
Welding of copper alloys
Welding of copper alloys
JMB
Welding ppt
Welding ppt
naik4u2002
How to write a Welding Procedure Specification (ISO 15614-1
How to write a Welding Procedure Specification (ISO 15614-1
Tiago Pereira
Wis5 weldability n.ppt 1 11
Wis5 weldability n.ppt 1 11
Thang Do Minh
Twi welding training_6
Twi welding training_6
Alif Elhasani
More Related Content
What's hot
WPS -PQR - Welder Qualifications .pdf
WPS -PQR - Welder Qualifications .pdf
mounirbonnois
Wis5 welding symbols 05
Wis5 welding symbols 05
Thang Do Minh
Wis5 process 04 (new )
Wis5 process 04 (new )
Thang Do Minh
Welding visual inspection
Welding visual inspection
businespartner
Welding defects
Welding defects
Hung Le
Welders visual inspection_handbook-2013_web
Welders visual inspection_handbook-2013_web
miguelbravo
QC Welding Inspector Interview Question & Answers.pdf
QC Welding Inspector Interview Question & Answers.pdf
University of Sarajevo, Manufacturing Technology:
Visual Inspection of Welding Process
Visual Inspection of Welding Process
Gaurav Singh Rajput
16 wis5 consumable
16 wis5 consumable
Tori Tom
Weld Defects
Weld Defects
adminn2
How to produce PQR
How to produce PQR
Mohamed Farouk
Api 5l-practice-questions and answers
Api 5l-practice-questions and answers
mj gharavi
Welding Inspection
Welding Inspection
Randall Stremmel
Welding electrode
Welding electrode
KabilManekandan
Radiographic interpretation
Radiographic interpretation
kamarulariffinzainalabidin
Welding Defects
Welding Defects
djhelliweld
Weld design symbols
Weld design symbols
Ravi Shankar
Welding of copper alloys
Welding of copper alloys
JMB
Welding ppt
Welding ppt
naik4u2002
How to write a Welding Procedure Specification (ISO 15614-1
How to write a Welding Procedure Specification (ISO 15614-1
Tiago Pereira
What's hot
(20)
WPS -PQR - Welder Qualifications .pdf
WPS -PQR - Welder Qualifications .pdf
Wis5 welding symbols 05
Wis5 welding symbols 05
Wis5 process 04 (new )
Wis5 process 04 (new )
Welding visual inspection
Welding visual inspection
Welding defects
Welding defects
Welders visual inspection_handbook-2013_web
Welders visual inspection_handbook-2013_web
QC Welding Inspector Interview Question & Answers.pdf
QC Welding Inspector Interview Question & Answers.pdf
Visual Inspection of Welding Process
Visual Inspection of Welding Process
16 wis5 consumable
16 wis5 consumable
Weld Defects
Weld Defects
How to produce PQR
How to produce PQR
Api 5l-practice-questions and answers
Api 5l-practice-questions and answers
Welding Inspection
Welding Inspection
Welding electrode
Welding electrode
Radiographic interpretation
Radiographic interpretation
Welding Defects
Welding Defects
Weld design symbols
Weld design symbols
Welding of copper alloys
Welding of copper alloys
Welding ppt
Welding ppt
How to write a Welding Procedure Specification (ISO 15614-1
How to write a Welding Procedure Specification (ISO 15614-1
Viewers also liked
Wis5 weldability n.ppt 1 11
Wis5 weldability n.ppt 1 11
Thang Do Minh
Twi welding training_6
Twi welding training_6
Alif Elhasani
0 twi introduction
0 twi introduction
Ilgar Nahmatov
cswip-3-1-new-book
cswip-3-1-new-book
Rohit Jaiswal
Cswip 3.1 question & Answers
Cswip 3.1 question & Answers
Ravi Shankar
Welding defects
Welding defects
Amol Khichade
Cswip welding inspection notes and questions
Cswip welding inspection notes and questions
Karthik Banari
Welding defects
Welding defects
Vlastimir Novakovic
residual stress in welding
residual stress in welding
Jitendra Malav
Welding lectures 14 16
Welding lectures 14 16
Suraj Aggarwal
PPT ON TYPES OF WELDING JOINTS
PPT ON TYPES OF WELDING JOINTS
Himanshu Yadav
Distortion in welding
Distortion in welding
Chirag Swamy
Welding Defects
Welding Defects
guest7ff8c4
Measurement of residual stresses in weldments
Measurement of residual stresses in weldments
N.Prakasan
Welding Presentation.
Welding Presentation.
jaimedawn
Welding defects
Welding defects
Puneet Sharma
Welding basics1
Welding basics1
ブディ リアワン
Question bank
Question bank
Chieu Nguyen
9488085 welding-defects
9488085 welding-defects
Rony Simeon
cswip-3-1-quiz
cswip-3-1-quiz
Giuseppe Svezia
Viewers also liked
(20)
Wis5 weldability n.ppt 1 11
Wis5 weldability n.ppt 1 11
Twi welding training_6
Twi welding training_6
0 twi introduction
0 twi introduction
cswip-3-1-new-book
cswip-3-1-new-book
Cswip 3.1 question & Answers
Cswip 3.1 question & Answers
Welding defects
Welding defects
Cswip welding inspection notes and questions
Cswip welding inspection notes and questions
Welding defects
Welding defects
residual stress in welding
residual stress in welding
Welding lectures 14 16
Welding lectures 14 16
PPT ON TYPES OF WELDING JOINTS
PPT ON TYPES OF WELDING JOINTS
Distortion in welding
Distortion in welding
Welding Defects
Welding Defects
Measurement of residual stresses in weldments
Measurement of residual stresses in weldments
Welding Presentation.
Welding Presentation.
Welding defects
Welding defects
Welding basics1
Welding basics1
Question bank
Question bank
9488085 welding-defects
9488085 welding-defects
cswip-3-1-quiz
cswip-3-1-quiz
Similar to Wis5 welding consumables 18
Fusion Welding Parameters
Fusion Welding Parameters
Ankit Kumar
Welding process /certified fixed orthodontic courses by Indian dental acad...
Welding process /certified fixed orthodontic courses by Indian dental acad...
Indian dental academy
Flux Cored - Arc Welding Wires
Flux Cored - Arc Welding Wires
Andrea Belgrado arcomeccanica srl
Arc Welding
Arc Welding
hafizarsalan3
TKM Al Ti .ppt
TKM Al Ti .ppt
balamurugan63307
Joining processes welding, soldering & Brazing
Joining processes welding, soldering & Brazing
self employer
Types%20of%20 Welding[1]
Types%20of%20 Welding[1]
guestbd7851
Welding iv
Welding iv
Jithu John
Metal Joining Process
Metal Joining Process
Monica Praisy
Flux cored arc welding
Flux cored arc welding
faheem maqsood
Welding handbook.pdf
Welding handbook.pdf
University of Sarajevo, Manufacturing Technology:
a159280334379.pdf
a159280334379.pdf
Waseelsultan
Welcome to International Journal of Engineering Research and Development (IJERD)
Welcome to International Journal of Engineering Research and Development (IJERD)
IJERD Editor
IRJET- To Study the Micro-Structural of Aluminum Alloy AA-6061 Welded using T...
IRJET- To Study the Micro-Structural of Aluminum Alloy AA-6061 Welded using T...
IRJET Journal
Selection process of welding electrodes
Selection process of welding electrodes
mt1988
TIG Welding (Tungsten Inert Gas Welding)
TIG Welding (Tungsten Inert Gas Welding)
Aqeel Ur Rehman
Catalogo cmw soldadura
Catalogo cmw soldadura
Oscar Moro
Catalogo cmw
Catalogo cmw
Oscar Moro
Arc Welding
Arc Welding
Ankit Kumar
Mudasser
Mudasser
zahid ashfaq
Similar to Wis5 welding consumables 18
(20)
Fusion Welding Parameters
Fusion Welding Parameters
Welding process /certified fixed orthodontic courses by Indian dental acad...
Welding process /certified fixed orthodontic courses by Indian dental acad...
Flux Cored - Arc Welding Wires
Flux Cored - Arc Welding Wires
Arc Welding
Arc Welding
TKM Al Ti .ppt
TKM Al Ti .ppt
Joining processes welding, soldering & Brazing
Joining processes welding, soldering & Brazing
Types%20of%20 Welding[1]
Types%20of%20 Welding[1]
Welding iv
Welding iv
Metal Joining Process
Metal Joining Process
Flux cored arc welding
Flux cored arc welding
Welding handbook.pdf
Welding handbook.pdf
a159280334379.pdf
a159280334379.pdf
Welcome to International Journal of Engineering Research and Development (IJERD)
Welcome to International Journal of Engineering Research and Development (IJERD)
IRJET- To Study the Micro-Structural of Aluminum Alloy AA-6061 Welded using T...
IRJET- To Study the Micro-Structural of Aluminum Alloy AA-6061 Welded using T...
Selection process of welding electrodes
Selection process of welding electrodes
TIG Welding (Tungsten Inert Gas Welding)
TIG Welding (Tungsten Inert Gas Welding)
Catalogo cmw soldadura
Catalogo cmw soldadura
Catalogo cmw
Catalogo cmw
Arc Welding
Arc Welding
Mudasser
Mudasser
Recently uploaded
GenCyber Cyber Security Day Presentation
GenCyber Cyber Security Day Presentation
Michael W. Hawkins
My Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 Presentation
Ridwan Fadjar
Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2
Hyundai Motor Group
Understanding the Laravel MVC Architecture
Understanding the Laravel MVC Architecture
Pixlogix Infotech
08448380779 Call Girls In Diplomatic Enclave Women Seeking Men
08448380779 Call Girls In Diplomatic Enclave Women Seeking Men
Delhi Call girls
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Alan Dix
The Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptx
Malak Abu Hammad
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Patryk Bandurski
Key Features Of Token Development (1).pptx
Key Features Of Token Development (1).pptx
LBM Solutions
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
shyamraj55
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024
Scott Keck-Warren
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Safe Software
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions
08448380779 Call Girls In Greater Kailash - I Women Seeking Men
08448380779 Call Girls In Greater Kailash - I Women Seeking Men
Delhi Call girls
AI as an Interface for Commercial Buildings
AI as an Interface for Commercial Buildings
Memoori
IAC 2024 - IA Fast Track to Search Focused AI Solutions
IAC 2024 - IA Fast Track to Search Focused AI Solutions
Enterprise Knowledge
08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking Men
Delhi Call girls
Vulnerability_Management_GRC_by Sohang Sengupta.pptx
Vulnerability_Management_GRC_by Sohang Sengupta.pptx
null - The Open Security Community
WhatsApp 9892124323 ✓Call Girls In Kalyan ( Mumbai ) secure service
WhatsApp 9892124323 ✓Call Girls In Kalyan ( Mumbai ) secure service
Pooja Nehwal
Maximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptx
OnBoard
Recently uploaded
(20)
GenCyber Cyber Security Day Presentation
GenCyber Cyber Security Day Presentation
My Hashitalk Indonesia April 2024 Presentation
My Hashitalk Indonesia April 2024 Presentation
Next-generation AAM aircraft unveiled by Supernal, S-A2
Next-generation AAM aircraft unveiled by Supernal, S-A2
Understanding the Laravel MVC Architecture
Understanding the Laravel MVC Architecture
08448380779 Call Girls In Diplomatic Enclave Women Seeking Men
08448380779 Call Girls In Diplomatic Enclave Women Seeking Men
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
The Codex of Business Writing Software for Real-World Solutions 2.pptx
The Codex of Business Writing Software for Real-World Solutions 2.pptx
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Integration and Automation in Practice: CI/CD in Mule Integration and Automat...
Key Features Of Token Development (1).pptx
Key Features Of Token Development (1).pptx
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Automating Business Process via MuleSoft Composer | Bangalore MuleSoft Meetup...
Advanced Test Driven-Development @ php[tek] 2024
Advanced Test Driven-Development @ php[tek] 2024
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Beyond Boundaries: Leveraging No-Code Solutions for Industry Innovation
Pigging Solutions Piggable Sweeping Elbows
Pigging Solutions Piggable Sweeping Elbows
08448380779 Call Girls In Greater Kailash - I Women Seeking Men
08448380779 Call Girls In Greater Kailash - I Women Seeking Men
AI as an Interface for Commercial Buildings
AI as an Interface for Commercial Buildings
IAC 2024 - IA Fast Track to Search Focused AI Solutions
IAC 2024 - IA Fast Track to Search Focused AI Solutions
08448380779 Call Girls In Friends Colony Women Seeking Men
08448380779 Call Girls In Friends Colony Women Seeking Men
Vulnerability_Management_GRC_by Sohang Sengupta.pptx
Vulnerability_Management_GRC_by Sohang Sengupta.pptx
WhatsApp 9892124323 ✓Call Girls In Kalyan ( Mumbai ) secure service
WhatsApp 9892124323 ✓Call Girls In Kalyan ( Mumbai ) secure service
Maximizing Board Effectiveness 2024 Webinar.pptx
Maximizing Board Effectiveness 2024 Webinar.pptx
Wis5 welding consumables 18
1.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding Inspection Consumables Course Reference WIS 5
2.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding ConsumablesWelding Consumables Inserts Shielded arc filler wires, lengths or rolls Covered electrodes Shielding gases Separately supplied flux Fusible Welding consumables may be:
3.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding ConsumablesWelding Consumables
4.
Copyright © 2003
TWI Ltd Faisal Yusof TE Size Classification / Supplier Condition Handling and storage Treatments e.g. baking / drying Each consumable is critical in respect to: Welding ConsumablesWelding Consumables
5.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding ConsumablesWelding Consumables Handling and storage is critical for consumable control
6.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding Consumable StandardsWelding Consumable Standards MMA (SMAW) BS 639: Steel electrodes BS EN 499: Steel electrodes AWS A5.1 Non-alloyed steel electrodes AWS A5.5 Alloyed steel electrodes AWS A5.4 Chromium electrodes MIG/MAG (GMAW) TIG (GTAW) BS 2901: Filler wires BS EN 440: Filler wires AWS A5.9: Filler wires BS EN 439: Shielding gases SAW BS 4165: Wire and fluxes BS EN 756: Wire electrodes BS EN 760: Fluxes AWS A5.17: Wires and fluxes
7.
Copyright © 2003
TWI Ltd Faisal Yusof TE Welding Consumable MMAWelding Consumable MMA Consist of a core wire typically between 350-450mm in length and from 2.5-6mm in diameter The wire is covered with an extruded flux coating The core wire is generally of a low quality rimming steel The weld quality is refined by the addition of refining agents in the flux coating The flux coating contains many elements and compounds that all have a variety of functions during welding Welding consumables for MMA
8.
Copyright © 2003
TWI Ltd Faisal Yusof TE MMA Welding ConsumablesMMA Welding Consumables To aid arc ignition To improve arc stabilisation. To produce a shielding gas to protect the arc column To refine and clean the solidifying weld-metal To add alloying elements To control hydrogen contents in the weld To form a cone at the end of the electrode, which directs the arc Functions of flux constituents:
9.
Copyright © 2003
TWI Ltd Faisal Yusof TE MMA Welding ConsumablesMMA Welding Consumables Rutile Cellulose Basic Acidic Common flux types
10.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS 639 Covered ElectrodesBS 639 Covered Electrodes E 51 33 B 160 2 0 H Covered Electrode Yield Strength N/mm2 Tensile Strength N/mm2 Toughness Flux Covering Weld Metal Recovery Iron Powder content Welding Position Hydrogen Content Electrical characteristic
11.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS 639 Covered ElectrodesBS 639 Covered Electrodes E 51 33 B 160 2 0 H
12.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS 639 Covered ElectrodesBS 639 Covered Electrodes E 51 33 BE 51 33 B 160 2 0 H Compulsory
13.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS 639 Covered ElectrodesBS 639 Covered Electrodes E 51 33 B 160 2 0 H160 2 0 H Optional
14.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS 639 Covered ElectrodesBS 639 Covered Electrodes E 51 33 BE 51 33 B 160 2 0 H160 2 0 H OptionalCompulsory
15.
Copyright © 2003
TWI Ltd Faisal Yusof TE E 50 4 2Ni B 7 2 H10 BS EN 499 Covered ElectrodesBS EN 499 Covered Electrodes Covered Electrode Yield Strength N/mm2 Tensile Strength N/mm2 Toughness Chemical composition Flux Covering Weld Metal Recovery and Current Type Welding Position Hydrogen Content
16.
Copyright © 2003
TWI Ltd Faisal Yusof TE BS EN 499 Covered ElectrodesBS EN 499 Covered Electrodes Electrodes classified as follows: E 35 - Minimum yield strength 355 N/mm2 Tensile strength 440 - 570 N/mm2 E 38 - Minimum yield strength 380 N/mm2 Tensile strength 470 - 600 N/mm2 E 42 - Minimum yield strength 420 N/mm2 Tensile strength 500 - 640 N/mm2 E 46 - Minimum yield strength 460 N/mm2 Tensile strength 530 - 680 N/mm2 E 50 - Minimum yield strength 500 N/mm2 Tensile strength 560 - 720 N/mm2
17.
Copyright © 2003
TWI Ltd Faisal Yusof TE E 70 1 8 M G AWS A5.5 Alloyed ElectrodesAWS A5.5 Alloyed Electrodes Covered Electrode Tensile Strength (p.s.i) Welding Position Flux Covering Alloy Content Moisture Control
18.
Copyright © 2003
TWI Ltd Faisal Yusof TE AWS A5.1/5 Alloyed ElectrodesAWS A5.1/5 Alloyed Electrodes Example AWS electrode flux types Cellulose flux- ends in 0,1 E6010, E6011, E7010, E8011 Rutile flux-ends in 2,3,4 E5012, E6012, E6013, E6014 Basic flux-ends in 5,6,8 E6016, , E8018, E9018
19.
Copyright © 2003
TWI Ltd Faisal Yusof TE AWS electrode classification Type of covering Type of current E X010 E X011 E X012 E X013 E X014 E X015 E X016 E X018 E X022 E X024 E X027 E X028 E X048 Cellulose , sodium Cellulose , Pottasium Titania , sodium Titania , Pottasium Titania , iron powder Basic , Sodium Basic , Pottasium Basic , iron powder Iron oxide Titania , High iron powder Iron oxide , High iron powder Basic , High iron powder Basic , High iron powder DC positive AC or DC positive AC or DC either polarity AC or DC either polarity AC or DC either polarity DC positive AC or DC positive AC or DC positive AC or DC either polarity AC or DC either polarity AC or DC either polarity AC or DC positive AC or DC positive
20.
Copyright © 2003
TWI Ltd Faisal Yusof TE Constituent Primary Function Secondary Function Iron Oxide Slag Former Arc Stabiliser Rutile (Titanium Dioxide) Slag Former Arc Stabiliser Magnesia (Magnesium Oxide) Fluxing Agent - Calcium Fluoride Slag Former Fluxing Agent Potassium Silicate Arc Stabiliser Binder Other Silicates Slag Formers and Binders Fluxing Agent Calcium Carbonate Gas Former Arc Stabiliser Other Carbonates Gas Formers - Cellulose Gas Former - Ferro Manganese‑ Alloying Deoxidiser Ferro Chrome‑ Alloying - Ferro Silicon‑ Deoxidiser - Manual Metal Arc Electrode Flux Constituents and their Functions
21.
Copyright © 2003
TWI Ltd Faisal Yusof TE MMA Welding ConsumablesMMA Welding Consumables Rutile electrodes Composition of covering:- Titanium dioxide ( rutile) and other hydrated minerals and organic cellulose materials Coating thickness less than 50% of the core wire diameter Characteristics Easy to use Smooth weld finish with medium penetration High level of Hydrogen in the weld Suitable for AC and DC The fast freezing of weld metal and fluid slag makes them suitable for vertical and overhead welding
22.
Copyright © 2003
TWI Ltd Faisal Yusof TE MMA Welding ConsumablesMMA Welding Consumables Cellulose electrodes Composition of covering:- Organic materials containing cellulose with some titanium oxide , Hydrogen releasing Characteristics:- Thin easily removable slag Considerable envelope of shielding gas Deeply penetrating arc with rapid burn-off rate Uses:- All classes of mild steel welding in all welding positions AC and DC electrode positive
23.
Copyright © 2003
TWI Ltd Faisal Yusof TE MMA Welding ConsumablesMMA Welding Consumables Basic electrodes Composition of covering:- Calcium or other basic Carbonates and Fluorspar bonded with sodium or Potassium Silicates Medium coating Coating contains little Hydrogen CO2 releasing Characteristics Brown slag easy to remove Medium ripple on weld metal Medium penetration Fillet profile flat or convex Electrode must be stored under warm dry conditions and dried before use
24.
Copyright © 2003
TWI Ltd Faisal Yusof TE Basic ElectrodesBasic Electrodes For basic coated electrodes to be classified as hydrogen controlled, they must produce welds with a hydrogen content below 15 ml of hydrogen per 100g of weld metal deposited as. The above statement depends on many factors. The electrodes must be baked as to manufactures recommendations. This is to drive off any moisture in the electrode flux. Vacuum packs are available and do not require pre-baking. The electrodes must be used with a minimum weave. The electrodes must be used with a minimum arc gap. The parent material must be free from moisture and contamination.
25.
Copyright © 2003
TWI Ltd Faisal Yusof TE Unopened packet Basic ElectrodesBasic Electrodes Bake 300-350o C 2 Hrs BS 5135 Scale A >15 ml H2 Re-dry to ensure Low hydrogen condition BS 5135 Scale B >10 <15 ml H2 BS 5135 Scale C >5 <10 ml H2 BS 5135 Scale D <5 ml H2 Store at 60% RH at 2o C above ambient temperature. packet Bake 150-200o C 2 Hrs Bake 400-450o C 2 Hrs Hold 120-150o C 6 weeks Hold 120-150o C 6 weeks Hold 120-150o C 6 weeks Quiver 70o C min 4 hrs max Quiver 70o C min 4 hrs max Quiver 70o C min 4 hrs max Use in a non-controlled condition Typical baking procedure for basic electrodes
26.
Copyright © 2003
TWI Ltd Faisal Yusof TE TIG Welding ConsumablesTIG Welding Consumables Consist of a wire and gas, though tungsten electrodes being classed as non-consumable may be considered consumables (dia 1.6-10mm) The wire needs to be of a very high quality as normally no extra cleaning elements are added The wire is copper coated to resist corrosion The wire normally comes in 1m lengths with the applicable code stamped onto the wire for traceability The shielding gases used are mainly Argon and Helium, usually of the highest quality (99.9% pure). Ceramic shields, the size and shape depends on application Welding consumables for TIG
27.
Copyright © 2003
TWI Ltd Faisal Yusof TE MIG/MAG Welding ConsumablesMIG/MAG Welding Consumables Consist of a wire and gas, the same quality as for TIG wires The wires are copper coated, main purpose corrosion resistance and electrical pick-up Wires are available in sizes from 0.6-1.6 mm in diameter Most wires are supplied on a 15kg spool, with finer wires supplied on a 1kg spool Gases can be pure CO2, CO2+Argon mixes and Argon+2%O2 mixes (stainless steels). Welding consumables for MIG/MAG
28.
Copyright © 2003
TWI Ltd Faisal Yusof TE SOLID WIRE AWS 5.18 E R X X S - X Designates an electrodes or rod Indicates minimum tensile strength ( with CO2 ) Indicates a bare solid electrode or rod Specifies chemistry, impact properties and hence applications
29.
Copyright © 2003
TWI Ltd Faisal Yusof TE MIG/MAG Welding ConsumablesMIG/MAG Welding Consumables Shielding gas used for MIG/MAG
30.
Copyright © 2003
TWI Ltd Faisal Yusof TE Before Welding Fusible InsertsFusible Inserts Pre-placed filler material Other terms used include: E B inserts (Electric Boat Company) Consumable socket rings (CSR) After Welding
31.
Copyright © 2003
TWI Ltd Faisal Yusof TE Any Questions?Any Questions?
32.
Copyright © 2003
TWI Ltd Faisal Yusof TE QU 1. Why are basic electrodes used mainly on high strength materials and what controls are required when using basic electrodes QuestionsQuestions QU 2. What standard is the following electrode classification taken from and briefly discuss each separate part of the coding E 80 18 M QU 3. Why are cellulose electrodes commonly used for the welding of pressure pipe lines QU 4. Give a brief description of fusible insert and state two alterative names given for the insert QU 5. What standard is the following electrode classification taken from and briefly discuss each separate part of the coding E 46 3 1Ni B 4 2 H10
Download now