Arcraft provides automated welding systems to improve welding quality and productivity while reducing costs. Their equipment includes welding oscillators, positioners, guns, columns, booms, cross slides, lathes, turntables, wire feeders, seam trackers, and tank rotators. These systems automate welding to enhance the working environment. Features include precision mechanisms, enclosure, controllability, stroke control, and duplication elimination. The document provides details on various automation equipment and their advantages in improving welding processes.
These slide gives overall welding process and gives the tips about the robotic welding process and then adaptability with the industrial welding robotic coordinates.
This project are for understanding the working, advantages and disadvantages of plasma arc welding, the viewers can also use it for their needful purpose.
Design & manufacturing of fixture for robotic weldingAkash Upadhyay
AIM: To Design and manufacture Fixture for robotic welding on panel.
PROJECT: to design and manufacture series of fixtures to produce army shelters.
END USER OF FIXTURE: Bharat Electronics Ltd.(BEL)
END USER OF SHELTERS: Indian Army
ESTIMATED BENEFIT: BEL used to manufacture one shelter in three days but now due to this project they could manufacture 3 shelters in one day.
Electron Beam Welding is a fusion welding process in which a beam of high-velocity electrons is applied to the material to be joined. The work-piece melt as the kinetic energy of the electrons is transformed into heat upon impact. The EBW process is well-positioned to provide industries with highest quality welds and machine designs that have proven to be adaptable to specific welding tasks and production environments.
These slide gives overall welding process and gives the tips about the robotic welding process and then adaptability with the industrial welding robotic coordinates.
This project are for understanding the working, advantages and disadvantages of plasma arc welding, the viewers can also use it for their needful purpose.
Design & manufacturing of fixture for robotic weldingAkash Upadhyay
AIM: To Design and manufacture Fixture for robotic welding on panel.
PROJECT: to design and manufacture series of fixtures to produce army shelters.
END USER OF FIXTURE: Bharat Electronics Ltd.(BEL)
END USER OF SHELTERS: Indian Army
ESTIMATED BENEFIT: BEL used to manufacture one shelter in three days but now due to this project they could manufacture 3 shelters in one day.
Electron Beam Welding is a fusion welding process in which a beam of high-velocity electrons is applied to the material to be joined. The work-piece melt as the kinetic energy of the electrons is transformed into heat upon impact. The EBW process is well-positioned to provide industries with highest quality welds and machine designs that have proven to be adaptable to specific welding tasks and production environments.
One of the welding processes that used in Engineering field is the plasma arc welding. There are several types of welding processes similar to this, but plasma arc welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
Forging is the operation where the metal is heated and then a force is applied to manipulates the metals in such a way that the required final shape is obtained.
Arc welding process that produces coalescence of metals by heating them with a constricted arc between an electrode and the work piece (transferred arc) or between the electrode and the water-cooled constricting nozzle (non transferred arc) .
Plasma: A gaseous mixture of positive ions, electrons and neutral gas molecules
One of the welding processes that used in Engineering field is the TIG welding. There are several types of welding processes similar to this, but tig welding has its unique features.
Thanks for the colleagues who give this slides to publish.
One of the welding processes that used in Engineering field is the plasma arc welding. There are several types of welding processes similar to this, but plasma arc welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Welding process
Arc Welding
Resistance Welding
Oxy fuel Gas Welding
Other Fusion Welding Processes
Solid State Welding
Weld Quality
Weld ability
Design Considerations in Welding
Forging is the operation where the metal is heated and then a force is applied to manipulates the metals in such a way that the required final shape is obtained.
Arc welding process that produces coalescence of metals by heating them with a constricted arc between an electrode and the work piece (transferred arc) or between the electrode and the water-cooled constricting nozzle (non transferred arc) .
Plasma: A gaseous mixture of positive ions, electrons and neutral gas molecules
One of the welding processes that used in Engineering field is the TIG welding. There are several types of welding processes similar to this, but tig welding has its unique features.
Thanks for the colleagues who give this slides to publish.
Robotics is a rapidly growing field, as we continue to research, design, and build new robots that serve various practical purposes, domestically, commercially. This report graphically analyzes robotic arm technologies from various perspectives, categorizes and highlights the key companies involved, defines unique categories.
This report also covers the global robotic arms marketplace. It focuses particularly on the markets and opportunities for robotic arms in material handling, welding, medical fields, agricultural activities.
This report was prepared by mining patent data using Patent iNSIGHT Pro, a comprehensive patent analysis platform that helps one accelerate time-to-decision from patent analysis activities.
Published: Mar 8, 2012
Robot Welding is a process of joining different materials.
The large bulk of materials that are welded are metals and their alloys although welding is also applied to the joining of other materials such as thermoplastics.
Mig welding process is semi automatic when used for manual welding . It can be used in welding automation systems for high quality welds and high productivity.
Introduction to Arcraft Plasma Equipments (I) Pvt Ltd
A leader in the design, development and manufacture of machines and automation for welding, cutting, hard facing, cladding, hardbanding using PTA / Plasma / Tig / MIG - MAG / FCAW / Strip cladding and more.
Proven capability to design and custom build machinery as per customers requirement.
Consumables used wire, powder metal and alloys, strips.
Autogenous welding on this sheets, delicate and small processes
our website www.arcraftplasma.com
our blog : https://arcraftplasma.blogspot.com/2021/05/id-pta-welding-torch-minimum-dia-50-mm.html
We are the professional manufacturer of wire rod rolling mill, we also provide complete design for your rolling mill workshop, not only turnkey project but also tailor-made service, and we provide all the parts for roughing rolling mill, intermediate rolling mill process, including pinch roll, all kinds of shears, laying head, all of these crucial parts work extremely precisely and reliably.
Hani is a well-experienced enterprise; we have more than 20 year experiences in manufacturing rolling mill machinery, our core technology team is very experienced and they are all well-known in this industry in China, with high technology and best service, after decades of researching and developing in this industry, we gain really high reputation, and customer satisfaction.
Arcraft plasma equipments (i) pvt. ltd. ,
We assist leading companies worldwide achieve their Welding, Cutting and Surface Engineering objectives.
ARCRAFT has emerged as a ONE STOP SHOP for all requirements in
Plasma Cutting Machines, Hard Bander Machines, Welding Automation Equipments, Metal Cutting & Welding Machines, Welding Automation , Hardfacing & Cladding Systems, Accessories & Consumables.
ARCRAFT designs and manufactures a diverse range of plasma cutting machines, Welding automation Equipments, Metal Cutting and Hardfacing equipment with integrated automation. Our sales and marketing team is in constant touch with our customers to know their requirements. Our creative and technical team is passionate about providing solutions to our customer requirements.
Quality, Reliability, Speed, Accuracy and Productivity for customers is what we strive to incorporate in all our machines.
ARCRAFT with its two decades of research and experience in Welding and Cutting Machine has emerged as the nation’s leading manufacturer and supplier of Plasma Welding, Plasma Cutting Machines, Welding Automation Equipments and Hard Banding Unit.
Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop. Ladles, ladle cars, gas purging stations, emergency lance stirrers, wire feeders, material handling systems, Slab Turnover Device, etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.
Browse our steelmax products such as Torch Runner Track Cutting Machine.The Torch Runner is available in two version.The machine can be used on any standard 6˝ V-grooved track.
Plate cutting and weld preparation can now be done with our high degree of precision Track Cutting Machine. Quality cuts and bevels produced with Torch Runner reduce fit-up and grinding time and lay the foundation for a high-quality weld. To know more about Automation Tools, Visit www.steelmax.com.
FELIDAE SYSTEMS is an upcoming Engineering company engaged in providing automation solution for:
Automobile Electronics and Instruments
Defence Electronic Products
LED and Street Lights
Consumer Electronics
Transformers and Inductor coils
We are supported by State-of-the-art infrastructural base that comprises various units such as Procurement, Production, Quality Testing, R&D, Warehousing & Packaging, Sales & Marketing, etc.
Our products ranges from semi to fully automatic industrial machinery, such as Auto Soldering Machine, Auto Pin Inserting Machine, Auto Winding Machine, Auto Testing Machine, Auto Tapping Machine, Auto Liquid Dispensing Machine, Other Tailor Made Auto Machines.
Welding automation requires positioners which are used to hold the job rotate and position for welding . It ensures quality welding and high productivity.
Plasma welding is a advanced welding process . It can be used in automatic welding systems for high quality welding requirements . It has benefits of .welding at high speed, greater penetration, narrow HAZ (heat affected zone) and minimum heat input to the job.
Micro Plasma welding is used for precision welding of small components . It is a advanced welding process and can be easily automated . It can maintain a arc at a current as low as 0.1 amp and can weld sheets as this as 100 microns .
This presentation is about the Jigs and fixtures used for holding the components which have to be welded . It is normally used in automated welding systems . It is beneficial for high productivity and safety .
PTA welding and overlay for Seat rings, Wedges, Seals, Globe of Flow control valves. • Disc, Nozzle, Inlet of safety valves.
• Valve Base & Seats of Automobiles, Marine Engines. • Edges of industrial Cutting knives, Extrusion
screws. • Pressure rollers of Pulp & Paper industries. • Components of Agricultural, Chemical,
Nuclear plants. • Screws of mixing plants like Rubber, Chemical etc.
Arcraft is the name to turn to for innovative technology. With Plasma Transferred Arc Welding we provide high productivity, high quality of powder deposits and significantly lower cost for hardfacing even in the most challenging area such as valves, valves seat of internal combustion engine, accessories for ship, petroleum and power generation. PTA is also used for reclamation of worn jobs extending the life of components and giving a huge savings on cost.
manipulator for mounting welding head , wire reel , SAW flux canister . Usefull for automation of circumferential and long seam welding . Available with swivel base .
Welding Positioners
Positioners provide steel fabrication shops a versatile and productive means for placing bulky fabrication jobs in the ‘downhand’ position . This reduces handling time and frequent use of crane.
The positioners tables rotate at accurate and constant variable speeds and tilt through 135° with a high C.G. load rating and can be conveniently used for circumferential welding , saw and strip cladding , downhand position welding and assembling of intricate assemblies and many more applications.
Hardbanding , Auto weld hardfacing (wear protection pad) on drill pipe, heavy weight drill pipe, tool joint, other tools used in drilling applications including the center wear pads.
Hardbander Simplified Control Panel
· Automatic Step over system
· Program stop on number of bands
· Oscillation system (slide type 1-25 mm)
with variable speed.
· 450 Amp power supply (Lincoln Electric)
· Wire feeder (Lincoln Electric)
· Unit is equipped to weld 1/16” (1.6mm)
thru 3/32” (2.4mm) wires
· Cross slide (X Axis 500 mm & Z Axis 500 mm)
· Hollow Barrel Chuck with Hardened Jaws.
10” (254 mm) ID Hole in chuck and spindle
· Chuck and spindle size options
available 8.66”, 10” & 12.6”
· Spindle speed is 0.2 to 2 RPM
· Heavy Duty GMAW torch
· Optional submerged arc setup
· Optional tilting unit
· Optional air plasma gouging & Induction heating system
PTA torches for welding , hardfacing , overlay and reclamation . ID and OD torches available . High deposition efficiency with minimum wastage of powder metal . Plasma coating and deposition .
More from Arcraft Plasma Equipments ( I ) Pvt Ltd (18)
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
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Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
2. “ Our commitment is to provide reliable, cost-effective and
most advanced quality Automation system.
We offer the most comprehensive welding engineering and
consulting services with efficiency & precision. ”
3. Following are our automation equipments:
Welding Oscillator
Welding Positioner
Welding & Cutting Gun
Column and Boom
Cross Slides
Welding Lathe
Welding Turntable
Cold Wire Feeder
Seam Tracker
Tank Rotator
Arcraft automates welding system to help you increase welding quality, improve welding
productivity, enhance working environment and decrease manufacturing cost.
4. Features
◦ Very precise Ball screw mechanism
◦ Fully enclosed to avoid ingress of fine particles, heat, etc.
◦ Stepper motor driven for easy controllability
◦ Stroke width of 0 to 50 mm (Higher width available on request)
Weld Arc Weaver; commonly known as Welding Oscillator is a mechanism to simulate the
condition of Weld Arc Weaving as done by hand by an expert welder.
Key Advantages
Significant improvement in Welding or Cladding
process.
Increased productivity with ease of operation for
Multi-pass welding.
Overall improvement in sidewall fusion & undercut.
5. This reduces handling time and frequent use of
crane
The positioners tables rotate at accurate and constant
variable speeds and tilt through 135° with a high C.G. load
rating and can be conveniently used for circumferential
welding, saw and strip cladding Height Adjustable Positioner
Conventional Welding Positioner
Positioners provide a versatile and productive means for placing bulky fabrication jobs in the
‘down-hand’ position
6. Features
◦ Precise and Controlled work
◦ Duplicate Elimination
◦ Dual Groove Drive Roll
◦ Eliminates Stub Loss
◦ Automatic
◦ High Quality Weld
The Cold Wire Feeder works independently for TIG welding system with normal TIG
parameters.
7. Features
◦ The slides are available in various capacities
from small size (4 Kg ) to big size (70 Kg)
◦ They can be fitted to give 1, 2 or 3 axis
moment.
◦ The slides provide precise back lash free
movements
◦ Accessories for welding head fitting like
torch mounting clip, spinning flange, tilting
arrangement and the setting up flange are
available.
Cross Slide provide fine precise movements for adjusting of the welding heads in
automated welding systems.
8. Features
◦ In Light Duty Models (up to 3meter * 3meter),
the vertical movement is through Lead Screw.
◦ In Medium & Heavy Duty Boom, the vertical
movement is through Rack & Pinion with
counter weight arrangement for 'Fail Safe'
anti-fall mechanisms in all models.
◦ Provision of anti-fall security.
We are pleased to provide our Welding Column and Boom to automate your welding
work.
9. Suitable for welding process
like:
◦ TIG
◦ MIG / MAG / FCAW
◦ Plasma welding
◦ SAW
◦ PTA
◦ Strip Cladding
•Available for cutting metals and non-
metals of thickness 10mm to 150mm
•Guns are available that are
light and easy to use, either
hand held or machine mounted
•Heat Resistant
•Extruded rubber
jacket, Abrasion-resistant.
10. Accurate motorized Spindle with through
bore 2.85” diameter
A/C Geared motor driven Headstock with
0.5 to 5 rpm speed range ( higher or
lower speeds available on request )
Precision fabricated MS lathe bed
12” (305 mm) diameter part swing.
Larger capacity available on request
18” (455mm) part length capacity
Arcraft Plasma’s Welding Lathe has been innovatively engineered to provide a versatile
platform for high production circumferential welding
11. The machine consists of a Drive unit and Idler unit which can
be one or more and Control panel with pendant.
AC geared motors with variable frequency drive is used for
stepless speed variation.
•Tank Rotators are probably the most versatile and
useful positioning equipment in a fabrication shops.
•They are mainly used to rotate or position the
cylindrical jobs for circumferential welding (TIG / MIG
/ Sub Arc).
Welding Rotators are probably the most versatile and useful positioning equipment in a fabrication
12. Features
◦ Heavy Duty construction
◦ AC geared motors with VFD ensures smooth and steady
rotation rates
◦ Rotation speeds are infinitely variable in both forward and
reverse directions
◦ Encoder mounting facility available for automation needs
◦ Options available for hands free operation
We manufacture custom built models as per customer’s requirements.
13. Features
◦ Precise Weld Joints
◦ Wide Application: Suitable for processes like
TIG, Plasma, MIG, Sub-Arc, Strip cladding
◦ Programmable: Programmable to store various
programs
◦ Heavy Duty Cross Slides
◦ Rugged
◦ Ease of Operation
◦ Suitable to use for I or H beam or structural
fabrication
◦ Multiple Axis
Weld Seam Tracking as the name suggests is an automated system which tracks & compensates
irregularities in the weld seam and also tracks moving joint profiles during welding process.
14. Arcraft Plasma Equipments ( I ) Pvt. Ltd.
124, Diamond Industrial Estate,
Ketkipada, Near Dahisar
Check Naka,
Dahisar-E,
Mumbai – 400 068
India
Contact Us : +91 022 28965890, 28965745, 28963247
email : arcraftplasma@gmail.com, arcraft@vsnl.com
www.arcraftplasma.com, www.plasmaweldings.com