Prateek Sood
CUN110104077
Mechanical Department
Chitkara University, Punjab Campus
VEEGEE KAUSHICKO
ENGINEERING PVT. LTD
Plot No. 126 Sector 24, Faridabad
List of Content
- Brief outline of the company
- Brief outline of the department
- Objective of the training
- Learning tiers of robotic welding
- Work carried out during training
- Robotic welding video
- Further proceedings
- Significant contribution and conclusion
VEEGEE INDUSTRIAL ENTERPRISES LTD
VEEGEE Industries has an expert hand on the manufacturing of sheet metal components and
sub-assemblies from in-house and imported tooling's. Company manufactures the sheet metal
components as per the customer's requirement and specifications. The company has a wide
array of production resources like hydraulic and power presses with up to 600 tons capacity,
powder coating unit and spot, mig, arc, seam and projection welding facilities. The Company
has independent tool room that provides powerful support to the main line production
activities with ultra-modern facilities and equipment's for the production of sheet metal
components..
Major customers
• M/S Maruti Udyog Limited (Passenger Cars)
• M/S Escorts Limited (Tractors),
• M/S Eicher Motors Limited (LCVS),
• M/S Honda Siel Cars India Ltd. (Passenger cars),
• M/S Jay Bharat Maruti Ltd.
Robotic Department
HOUSE
OF
LEAN
Kaizen, TQM, Six sigma,
Continous improvement, 5S
JIT, Shojinka, Poka-Yoke,
Jidoka
Heijunka (Product levelling)
a) Projection welding upto 110kva
b-c) In-house designed welding jigs
d) Welding machines from Denyo-
Kogyo-Japan
The Company has in-house MIG Welding, Arc Welding, Spot Welding,
Projection Welding, Tool manufacturing and tool maintenance facilities. The
department works on the principles of lean manufacturing and Toyota
production system.
Objective of the Training
The main objective of the industrial training is to have practical exposure to
understand how an industry works. The industrial training also helps in
learning skills oriented to the needs of an industry.
Learning Tiers of Robotic Welding
TEACH PROGRAMMING
Teaching and trials Final trial and handover to production
INSTALLATIONS
Welding set installation, mastering and
calibration
I/O mapping, PLC installation
programming, jigs installation- verification
CELL NOMENCLATURE AND CELL DESIGN
Functionality of each part and verification
on site
Production volume and cycle time
calculations
Work During Training
Fronius
welding set
January:-
• Robotic functionality, installation procedure, basics of process mig, mag and spot
welding
• Force calibration on BL-6 YL-7 line
• Fronius machine basic know how training lecture
• Observation of problem in the robotic cell line along with the team.
Robot
teaching
Work During Training
February:-
• Robot teaching and integration
• PLC basics
• 2D, 3D drawing analysis of component
• Run a robot on teach mode programming
• Ladder programming basics
• Production volume and cycle time calculations done
Further Proceedings
Ladder
programming
basics
Robcad software
• I/O MAPPING
• PLC Ladder programming
• Jigs installation and verifications
• MSIL activities
• Inspection
• DELMIA/ROBCAD robot software programming learning
Conclusion
Industrial training is a great opportunity to develop the required
practical skills and gaining the necessary confidence to deal with people
in respective field.
Thank You

ROBOTIC WELDING Presentation to show2

  • 1.
    Prateek Sood CUN110104077 Mechanical Department ChitkaraUniversity, Punjab Campus VEEGEE KAUSHICKO ENGINEERING PVT. LTD Plot No. 126 Sector 24, Faridabad
  • 2.
    List of Content -Brief outline of the company - Brief outline of the department - Objective of the training - Learning tiers of robotic welding - Work carried out during training - Robotic welding video - Further proceedings - Significant contribution and conclusion
  • 3.
    VEEGEE INDUSTRIAL ENTERPRISESLTD VEEGEE Industries has an expert hand on the manufacturing of sheet metal components and sub-assemblies from in-house and imported tooling's. Company manufactures the sheet metal components as per the customer's requirement and specifications. The company has a wide array of production resources like hydraulic and power presses with up to 600 tons capacity, powder coating unit and spot, mig, arc, seam and projection welding facilities. The Company has independent tool room that provides powerful support to the main line production activities with ultra-modern facilities and equipment's for the production of sheet metal components.. Major customers • M/S Maruti Udyog Limited (Passenger Cars) • M/S Escorts Limited (Tractors), • M/S Eicher Motors Limited (LCVS), • M/S Honda Siel Cars India Ltd. (Passenger cars), • M/S Jay Bharat Maruti Ltd.
  • 4.
    Robotic Department HOUSE OF LEAN Kaizen, TQM,Six sigma, Continous improvement, 5S JIT, Shojinka, Poka-Yoke, Jidoka Heijunka (Product levelling) a) Projection welding upto 110kva b-c) In-house designed welding jigs d) Welding machines from Denyo- Kogyo-Japan The Company has in-house MIG Welding, Arc Welding, Spot Welding, Projection Welding, Tool manufacturing and tool maintenance facilities. The department works on the principles of lean manufacturing and Toyota production system.
  • 5.
    Objective of theTraining The main objective of the industrial training is to have practical exposure to understand how an industry works. The industrial training also helps in learning skills oriented to the needs of an industry.
  • 6.
    Learning Tiers ofRobotic Welding TEACH PROGRAMMING Teaching and trials Final trial and handover to production INSTALLATIONS Welding set installation, mastering and calibration I/O mapping, PLC installation programming, jigs installation- verification CELL NOMENCLATURE AND CELL DESIGN Functionality of each part and verification on site Production volume and cycle time calculations
  • 7.
    Work During Training Fronius weldingset January:- • Robotic functionality, installation procedure, basics of process mig, mag and spot welding • Force calibration on BL-6 YL-7 line • Fronius machine basic know how training lecture • Observation of problem in the robotic cell line along with the team.
  • 8.
    Robot teaching Work During Training February:- •Robot teaching and integration • PLC basics • 2D, 3D drawing analysis of component • Run a robot on teach mode programming • Ladder programming basics • Production volume and cycle time calculations done
  • 9.
    Further Proceedings Ladder programming basics Robcad software •I/O MAPPING • PLC Ladder programming • Jigs installation and verifications • MSIL activities • Inspection • DELMIA/ROBCAD robot software programming learning
  • 10.
    Conclusion Industrial training isa great opportunity to develop the required practical skills and gaining the necessary confidence to deal with people in respective field.
  • 11.