John Galleher
Operations & Maintenance Manager
                 January 31, 2012
   Concrete Pressure Pipe (167 mi)
    ◦   Reinforced Concrete Cylinder
    ◦   Prestressed Concrete Cylinder
    ◦   Reinforced Concrete Non-cylinder
    ◦   Concrete Bar-Wrapped Cylinder


   Steel (132 mi)
    ◦ Concrete Coated
    ◦ Dielectric Tape Coated




                                           5
Data Collection
                                                  Construction


                                                   Practices



    ◦   Soils                           Design                    Modes Of

        Design
                                       Features                   Operation
    ◦
    ◦   Inspection Reports
    ◦   Installation Techniques        Conveyed
                                        Product
                                                                 Maintenance
                                                                 Procedures

    ◦   How the Pipeline is operated
                                                    External
                                                  Environment


   Develop Performance and Impact Factors
    ◦ What affects the service life?
    ◦ How can we extend the life?
   In Service
    ◦ Collect Pipeline Data
         Soil corrosivity, chemical analysis, etc
    ◦   Remotely Operated Rectifiers (corrosion control)
    ◦   Acoustical Fiber Optic Monitoring (wire breaks)
    ◦   Remotely Operated Vehicles (ROV’s)
    ◦   Leak Detection
   Out of Service
    ◦ Visual
         Sounding, cracks, separated joints, etc.
    ◦ Electromagnetics (concrete pipe)
    ◦ Magnetic Flux Leakage (steel pipe)
8
   Test points to measure corrosion activity on
    the pipelines




                                                   9
Acoustic Data
                             Location Data
Fiber Optic
   Cable                                        Analysis


                 Data
              Acquisition
                System




                                                    E-mail
                            Posted to Website     Notification
   ROV inspections can:
    ◦ Reduce impacts to Member Agencies
    ◦ Decrease cost of shutdowns
    ◦ Reduce environmental impacts
   Current ROV technology
    ◦ Video, sonar, and modeling software
Power
 Supply
              Microprocessor
On-Board
Memory

                     Pinger

Temperature      Rotation
Sensor           Sensor
 Acoustic
 Sensor
19
   Fortunately the Water Authority’s pipelines
    are large enough to walk (or sometimes
    crawl) inside to collect data.
Damaged Area
24
28
29
Installing Steel
Replacement
30

25

20

15

10

5

0
 1980   1985   1990   1995   2000   2005   2010   2015


                                                         33
34
35
36
37
Cover prior to 1990
Top of Pipe
Visit our website: SDCWA.org




sdcwa.org/mobile-news-app




                                                           41

Water Talks: Pipeline Maintenance

  • 1.
    John Galleher Operations &Maintenance Manager January 31, 2012
  • 5.
    Concrete Pressure Pipe (167 mi) ◦ Reinforced Concrete Cylinder ◦ Prestressed Concrete Cylinder ◦ Reinforced Concrete Non-cylinder ◦ Concrete Bar-Wrapped Cylinder  Steel (132 mi) ◦ Concrete Coated ◦ Dielectric Tape Coated 5
  • 6.
    Data Collection Construction  Practices ◦ Soils Design Modes Of Design Features Operation ◦ ◦ Inspection Reports ◦ Installation Techniques Conveyed Product Maintenance Procedures ◦ How the Pipeline is operated External Environment  Develop Performance and Impact Factors ◦ What affects the service life? ◦ How can we extend the life?
  • 7.
    In Service ◦ Collect Pipeline Data  Soil corrosivity, chemical analysis, etc ◦ Remotely Operated Rectifiers (corrosion control) ◦ Acoustical Fiber Optic Monitoring (wire breaks) ◦ Remotely Operated Vehicles (ROV’s) ◦ Leak Detection  Out of Service ◦ Visual  Sounding, cracks, separated joints, etc. ◦ Electromagnetics (concrete pipe) ◦ Magnetic Flux Leakage (steel pipe)
  • 8.
  • 9.
    Test points to measure corrosion activity on the pipelines 9
  • 12.
    Acoustic Data Location Data Fiber Optic Cable Analysis Data Acquisition System E-mail Posted to Website Notification
  • 17.
    ROV inspections can: ◦ Reduce impacts to Member Agencies ◦ Decrease cost of shutdowns ◦ Reduce environmental impacts  Current ROV technology ◦ Video, sonar, and modeling software
  • 18.
    Power Supply Microprocessor On-Board Memory Pinger Temperature Rotation Sensor Sensor Acoustic Sensor
  • 19.
  • 20.
    Fortunately the Water Authority’s pipelines are large enough to walk (or sometimes crawl) inside to collect data.
  • 22.
  • 24.
  • 28.
  • 29.
  • 30.
  • 33.
    30 25 20 15 10 5 0 1980 1985 1990 1995 2000 2005 2010 2015 33
  • 34.
  • 35.
  • 36.
  • 37.
  • 39.
  • 40.
  • 41.
    Visit our website:SDCWA.org sdcwa.org/mobile-news-app 41