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Utilization of Agro-industrial
waste and by products
By
Rehana Ramzan
Introduction
Agricultural-based industries produced the vast amount of residues every year. If these residues are
released to the environment without proper disposal procedure that may cause to environmental
pollution and harmful effect on human and animal health.
Various studies reported that different kinds of waste such as pomegranate peels, lemon peels and
green walnut husks can be used as natural antimicrobials (adámez et al. 2012; katalinic et al. 2010).
Wastes from the organic compounds although a risk to the atmosphere, but they represent a possible
source for making of mushrooms as foodstuffs and other bio-based products like bio-energy and bio
fertilizers. Some of the agricultural residues are used for animal food.
As per the composition of these agro-industrial residue, they have high nutritional prospective,
therefore they are getting more consideration for quality control and also categorized as agro-
industrial by-products
Utilization of waste by Solid state fermentation
• Any biotechnological processes in which organisms grow on non-soluble material or solid
substrates in the absence or near absence of free water is recognized as solid state fermentation
(SSF).
• Commonly used substrates in SSF are cereal grains (rice, wheat, barley, and corn), legume seeds,
wheat bran, and a wide range of plant and animal materials.
• The compounds of these substrates are polymeric and remain insoluble or sparingly soluble in
water but most of them have low cost and easily obtainable and represent a concentrated source of
nutrients for microbial growth.
Fermentation steps
SSF is a multistep process involving the following steps:
• Selection of substrate.
• Pre-treatment of substrate either by mechanical, chemical or biochemical processing to
improve the availability of the bound nutrients and also to reduce the size of the
components, e.g., shredding vegetable materials to optimize the physical aspects of the
process.
• Hydrolysis of primarily polymeric substrates, e.g., polysaccharides and proteins.
• Fermentation process for utilizing hydrolysis products.
• Downstream processing for purification and quantification of end products.
Why we used SSF instead OF SmF
SmF is commonly used for the production of
secondary metabolites in the liquid state. Main
advantages we can highlight the production of
compounds on a large scale, a good transfer of mass
and heat during the process, and a better diffusion of
microorganisms. However, its drawbacks are low
performance, high energy consumption, and that it is
not environmentally friendly due to the high volume of
waste water that is generated
The advantages of SSF over SmF are a high yield,
obtaining a final product with high activity, low water
consumption, being more environmentally friendly,
and greater resistance to contamination.
Advantages Disadvantage
• The medium is simple, easily available and
inexpensive
• Substrate needs less pretreatment compared to liquid
media
• Contamination are restricted since the moisture
content is low
• Reduced down stream process and waste disposable
• Simple fermentation equipment used
• High volumetric productivity achieved
• Precise monitoring of SSF (e.g., O2 and
CO2 levels, moisture content) is not
difficult.
• The organisms grow slowly and
consequently, there is a limitation in
product formation.
• Heat production creates problems, and it
is very difficult to regulate the growth
environment.
Application of agro-industrial wastes using solid state
fermentation
• SSF can be used to enhance the antioxidant activity of different
substrates with the use of microorganisms. Antioxidant as well as
anti-cancer agents was also produced with pineapple waste as a
substrate for SSF. Pineapple waste included the outer peel and the
central part of fruit and it contains about 50% of total fruit weight.
• The researchers concluded from their results that the fermented
pineapple wastes have increased amount of protein content, fiber
content, phenolic content, and antioxidant activities too. So they
suggested that the waste from pineapple can be an alternate for
new beneficial strategies (rashad et al. 2015).
Antioxidant activity
Pineapple peels compsition
catechin 58.51mg/g
Epicatechin 50/100g
Gallic acid 31.76mg/100g
Ferulic acid 19.50mg/100g
Antibiotic production
• Various agriculture wastes are used for the production of different
antibiotics. Different studies were carried out by using agro-
industrial waste and produced antibiotics.
• Ifudu (1986) used corn cobs, sawdust, and rice hulls as a raw
material for the production of antibiotic, i.E., Oxy tetracycline. .
• Vastrad and neelagund (2011b) studied the production of extra
cellular rifamycin B by using solid state fermentation with the help
of oil pressed cake as a raw material, which is also regarded as agro-
industrial waste.
Tempeh production
• Tempeh is a type of fermented food used in most of the developing as well
as developed countries. Especially in indonesia and malaysia tempeh is
made in home individually or in small industries.
• Rhizopus strains are used for the production of tempeh as they have the
abilities to degrade the raw material based on their composition.
• Rhizopus is fungus family Mucoraceae and is widely used as a starter
culture for the production of tempeh at home and industrially. As mold
creates an fluffy cake by soybeans
CONCLUSION
• Agro-industrial wastes or residues are rich in nutrient composition and bioactive compounds.
Such wastes comprise variability in composition such as sugars, minerals, and proteins;
consequently, they should be considered as “raw material” instead of “wastes” for other industrial
processes.
• The microorganisms have potential to reuse the waste as raw materials for their growth through
fermentation processes. The agro-industrial wastes can be used as solid support in SSF processes
for the production of a range of significant beneficial compounds. The use of agricultural and
agro-based industry wastes as raw materials can help to reduce the production cost and
contributed in recycling of waste as well as to make the environment eco-friendly.

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Utilization of Agro-industrial waste and by products.pptx

  • 1. Utilization of Agro-industrial waste and by products By Rehana Ramzan
  • 2. Introduction Agricultural-based industries produced the vast amount of residues every year. If these residues are released to the environment without proper disposal procedure that may cause to environmental pollution and harmful effect on human and animal health. Various studies reported that different kinds of waste such as pomegranate peels, lemon peels and green walnut husks can be used as natural antimicrobials (adámez et al. 2012; katalinic et al. 2010). Wastes from the organic compounds although a risk to the atmosphere, but they represent a possible source for making of mushrooms as foodstuffs and other bio-based products like bio-energy and bio fertilizers. Some of the agricultural residues are used for animal food. As per the composition of these agro-industrial residue, they have high nutritional prospective, therefore they are getting more consideration for quality control and also categorized as agro- industrial by-products
  • 3.
  • 4. Utilization of waste by Solid state fermentation • Any biotechnological processes in which organisms grow on non-soluble material or solid substrates in the absence or near absence of free water is recognized as solid state fermentation (SSF). • Commonly used substrates in SSF are cereal grains (rice, wheat, barley, and corn), legume seeds, wheat bran, and a wide range of plant and animal materials. • The compounds of these substrates are polymeric and remain insoluble or sparingly soluble in water but most of them have low cost and easily obtainable and represent a concentrated source of nutrients for microbial growth.
  • 5. Fermentation steps SSF is a multistep process involving the following steps: • Selection of substrate. • Pre-treatment of substrate either by mechanical, chemical or biochemical processing to improve the availability of the bound nutrients and also to reduce the size of the components, e.g., shredding vegetable materials to optimize the physical aspects of the process. • Hydrolysis of primarily polymeric substrates, e.g., polysaccharides and proteins. • Fermentation process for utilizing hydrolysis products. • Downstream processing for purification and quantification of end products.
  • 6. Why we used SSF instead OF SmF SmF is commonly used for the production of secondary metabolites in the liquid state. Main advantages we can highlight the production of compounds on a large scale, a good transfer of mass and heat during the process, and a better diffusion of microorganisms. However, its drawbacks are low performance, high energy consumption, and that it is not environmentally friendly due to the high volume of waste water that is generated The advantages of SSF over SmF are a high yield, obtaining a final product with high activity, low water consumption, being more environmentally friendly, and greater resistance to contamination.
  • 7. Advantages Disadvantage • The medium is simple, easily available and inexpensive • Substrate needs less pretreatment compared to liquid media • Contamination are restricted since the moisture content is low • Reduced down stream process and waste disposable • Simple fermentation equipment used • High volumetric productivity achieved • Precise monitoring of SSF (e.g., O2 and CO2 levels, moisture content) is not difficult. • The organisms grow slowly and consequently, there is a limitation in product formation. • Heat production creates problems, and it is very difficult to regulate the growth environment.
  • 8. Application of agro-industrial wastes using solid state fermentation
  • 9. • SSF can be used to enhance the antioxidant activity of different substrates with the use of microorganisms. Antioxidant as well as anti-cancer agents was also produced with pineapple waste as a substrate for SSF. Pineapple waste included the outer peel and the central part of fruit and it contains about 50% of total fruit weight. • The researchers concluded from their results that the fermented pineapple wastes have increased amount of protein content, fiber content, phenolic content, and antioxidant activities too. So they suggested that the waste from pineapple can be an alternate for new beneficial strategies (rashad et al. 2015). Antioxidant activity Pineapple peels compsition catechin 58.51mg/g Epicatechin 50/100g Gallic acid 31.76mg/100g Ferulic acid 19.50mg/100g
  • 10. Antibiotic production • Various agriculture wastes are used for the production of different antibiotics. Different studies were carried out by using agro- industrial waste and produced antibiotics. • Ifudu (1986) used corn cobs, sawdust, and rice hulls as a raw material for the production of antibiotic, i.E., Oxy tetracycline. . • Vastrad and neelagund (2011b) studied the production of extra cellular rifamycin B by using solid state fermentation with the help of oil pressed cake as a raw material, which is also regarded as agro- industrial waste.
  • 11. Tempeh production • Tempeh is a type of fermented food used in most of the developing as well as developed countries. Especially in indonesia and malaysia tempeh is made in home individually or in small industries. • Rhizopus strains are used for the production of tempeh as they have the abilities to degrade the raw material based on their composition. • Rhizopus is fungus family Mucoraceae and is widely used as a starter culture for the production of tempeh at home and industrially. As mold creates an fluffy cake by soybeans
  • 12. CONCLUSION • Agro-industrial wastes or residues are rich in nutrient composition and bioactive compounds. Such wastes comprise variability in composition such as sugars, minerals, and proteins; consequently, they should be considered as “raw material” instead of “wastes” for other industrial processes. • The microorganisms have potential to reuse the waste as raw materials for their growth through fermentation processes. The agro-industrial wastes can be used as solid support in SSF processes for the production of a range of significant beneficial compounds. The use of agricultural and agro-based industry wastes as raw materials can help to reduce the production cost and contributed in recycling of waste as well as to make the environment eco-friendly.