The Paper Presentation which won the award for 'Best Paper' at 5th International Conference on Industrial Engineering 2019, S.V.N.I.T., Surat, India. Presentation elaborates research carried out for the same paper published in the conference.
NAMRC 2016_build height effect on the inconel 718 parts fabricated by selecti...Xiaoqing Wang
Full Paper:
X. Wang, T. Keya, K. Chou, Build Height Effect on the Inconel 718 Parts Fabricated by Selective Laser Melting, Procedia Manuf. 5 (2016) 1006–1017. doi:10.1016/j.promfg.2016.08.089.
Available at:
https://www.academia.edu/29967061/Build_Height_Effect_on_the_Inconel_718_Parts_Fabricated_by_Selective_Laser_Melting
Optimization of MRR in EDM Process with Different Job Material i.e Stainless ...IJERA Editor
Electro discharge machining (EDM) has been recognized as an efficient method of producing dies and machining of hard material such as ceramics and high strength metal matrix composites for the modern metal industry (1). In this process the metal are remove through melting or vaporization of job metal by high frequency spark discharge. Although in this process the metal removal rate is lower than the other non-conventional machining process. But the dimensional accuracy is higher than the other process and more complex shape can be produce generally composite material are fascinated as thy exhibit exceptional mechanical and physical properties such as high strength, high hardness, and high density at elevated temperature. For this extra ordinary behavior it has wide range of application on the metal industries like aerospace, dies or mould making industries, automobiles industries etc. The metal removal rate (M.R.R.) and surface smoothness not only depend on the selection of tool material also depend on the number of input parameter (such-input current, voltage, spindle speed, duty factor, dielectric medium), job metal property (conductivity ,hardness, strength, density etc.),machine condition and machining condition(machine performances, temperature, depth of cut or area of cut etc.). It is most difficult to select machining condition for optimal performances due to large number of parameters and inherent complexity of material removal mechanism taking place in EDM process. In the present work, the experiments were conducted using Taguchi L9 orthogonal approach, to ascertain the effect of EDM process parameters on material removal rate (MRR) of stain less steel and cast iron by using tool material such copper and graphite.
Parametric Optimization on MIG Welded EN8 Material Joints by using Taguchi Me...ijsrd.com
Welding is a manufacturing process, which is carried out for joining of metals. By MIG Welding it is possible to weld in all positions. Optimization of the parameter will be carried out by Taguchi method. We will use EN-8 material which is more use in Automobile parts. EN8 plate with dimensions 250mm x 125mm x 6mm with V- Groove 650.Where the input parameters are welding current, Wire feed and gas flow rate and output parameters are tensile strength and Hardness.
NAMRC 2016_build height effect on the inconel 718 parts fabricated by selecti...Xiaoqing Wang
Full Paper:
X. Wang, T. Keya, K. Chou, Build Height Effect on the Inconel 718 Parts Fabricated by Selective Laser Melting, Procedia Manuf. 5 (2016) 1006–1017. doi:10.1016/j.promfg.2016.08.089.
Available at:
https://www.academia.edu/29967061/Build_Height_Effect_on_the_Inconel_718_Parts_Fabricated_by_Selective_Laser_Melting
Optimization of MRR in EDM Process with Different Job Material i.e Stainless ...IJERA Editor
Electro discharge machining (EDM) has been recognized as an efficient method of producing dies and machining of hard material such as ceramics and high strength metal matrix composites for the modern metal industry (1). In this process the metal are remove through melting or vaporization of job metal by high frequency spark discharge. Although in this process the metal removal rate is lower than the other non-conventional machining process. But the dimensional accuracy is higher than the other process and more complex shape can be produce generally composite material are fascinated as thy exhibit exceptional mechanical and physical properties such as high strength, high hardness, and high density at elevated temperature. For this extra ordinary behavior it has wide range of application on the metal industries like aerospace, dies or mould making industries, automobiles industries etc. The metal removal rate (M.R.R.) and surface smoothness not only depend on the selection of tool material also depend on the number of input parameter (such-input current, voltage, spindle speed, duty factor, dielectric medium), job metal property (conductivity ,hardness, strength, density etc.),machine condition and machining condition(machine performances, temperature, depth of cut or area of cut etc.). It is most difficult to select machining condition for optimal performances due to large number of parameters and inherent complexity of material removal mechanism taking place in EDM process. In the present work, the experiments were conducted using Taguchi L9 orthogonal approach, to ascertain the effect of EDM process parameters on material removal rate (MRR) of stain less steel and cast iron by using tool material such copper and graphite.
Parametric Optimization on MIG Welded EN8 Material Joints by using Taguchi Me...ijsrd.com
Welding is a manufacturing process, which is carried out for joining of metals. By MIG Welding it is possible to weld in all positions. Optimization of the parameter will be carried out by Taguchi method. We will use EN-8 material which is more use in Automobile parts. EN8 plate with dimensions 250mm x 125mm x 6mm with V- Groove 650.Where the input parameters are welding current, Wire feed and gas flow rate and output parameters are tensile strength and Hardness.
Investigation and optimization of edm performance measures using empirical da...eSAT Journals
Abstract In this paper research is aimed to investigate and optimization of EDM performance measures in order to find out best ideal EDM electrode having higher material removal rate, improved surface finish and lower electrode wear rate. For this four EDM electrodes of four different materials (viz. Gr, Cu, Br and Al) are developed by three different manufacturing methodologies. Electrode design is very time consuming process and done interactively using CAD system. In this research work Vertical Milling Machine, Net Shape Casting and Die Sinking EDM do EDM electrodes fabrication. After the electrode Fabrication testing of electrodes is done on Die Sinking EDM. For optimization two different advanced methods of optimization SAW & TOPSIS are used for analysis of EDM performance measures and to predict optimal choice of each EDM electrode. The analysis of both optimization methods reveals Copper is best EDM electrode followed by Brass, Aluminium and Graphite. Experimental results are provided to verify this approach. Key Words: EDM, MRR, EWR, SR, OPTIMIZATION, SAW, TOPSIS
MSEC 2015_Review on powder bed laser additive manufacturing of inconel 718 partsXiaoqing Wang
Full Paper:
Xiaoqing Wang, Xibing Gong, Kevin Chou, Review on powder-bed laser additive manufacturing of Inconel 718 parts, Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 231 (2017) 1890–1903. doi:10.1177/0954405415619883.
Available at: http://www.academia.edu/29967012/Review_on_powder-bed_laser_additive_manufacturing_of_Inconel_718_parts
Optimization of EDM Process of (Cu-W) EDM Electrodes on Different ProgressionIJERA Editor
The purpose of this research work is to determine the optimal cutting condition of EDM process of different
work piece materials using different compositions of Cu-W tool Electrodes. The key cutting factors such as
Discharge Current, Voltage, Pulse- On – Time, Duty Cycle, Spark Gap and flushing pressure will be optimized.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
EDM machining is used for very hard and complex cutting of conducting materials with
higher surface finish and close dimensions. EDM process parameters are affected by both electrical
and non electrical parameters. In this paper, cutting of hard material Stainless steel 316 is done on
electro discharge machine with copper as cutting tool electrode. This paper presents the effect of
control factors (i.e., current, pulse on time, pulse off time, fluid pressure) for maximum material
removal rate (MRR) and minimum electrode wear rate (EWR) for die sinking Electric Discharge
Machine. In this paper both the electrical factors and non electrical factors has been focused which
governs MRR and EWR. Paper is based on Design of experiment and optimization of EDM process
parameters. The technique used is Taguchi technique which is a statistical decision making tool helps
in minimizing the number of experiments and the error associated with it. The research showed that
the Pulse off time, Current has significant effect on material removal rate and electrode wear rate
respectively
International Journal of Engineering Research and Development (IJERD)IJERD Editor
call for paper 2012, hard copy of journal, research paper publishing, where to publish research paper,
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
Analysis of Machining Characteristics of Cryogenically Treated Die Steels Usi...IJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
International Journal of Modern Engineering Research (IJMER) covers all the fields of engineering and science: Electrical Engineering, Mechanical Engineering, Civil Engineering, Chemical Engineering, Computer Engineering, Agricultural Engineering, Aerospace Engineering, Thermodynamics, Structural Engineering, Control Engineering, Robotics, Mechatronics, Fluid Mechanics, Nanotechnology, Simulators, Web-based Learning, Remote Laboratories, Engineering Design Methods, Education Research, Students' Satisfaction and Motivation, Global Projects, and Assessment…. And many more.
Parametric Investigation and Optimization of Co2 Laser Cutting process used f...Editor IJCATR
A laser uses amplified & stimulated radiation of light. Laser machine is a device which is used to generate & amplifies light. Laser stands for Light Amplification by Stimulated Emission of Radiation. Laser machine is an electrical-optical device that produces coherent radiation. Simply put, a laser is a device that creates and amplifies a narrow, intense beam of coherent light. This paper reviews some of the experimental investigates different process parameter like cutting speed, laser power, gas pressure, pulse frequency on hardox 400 material. Then the CO2 laser cutting experiment was made by using 8 mm thickness hardox 400 material. In this experiment work it is focused to establish relation of different process parameter on cut quality, which is decided by the surface roughness, kerf width, and perpendicularity.
A Comparative Study to Maximize MRR in Electro Discharge Machining Process by...IJERA Editor
Electro Discharge Machining (EDM) is a non-traditional machining process, based on thermo electric energy between the work piece and electrode. In this process, the material removal is occurred electro thermally by a series of successive discrete discharges between electrode and the work piece. Electro Discharge Machine which has the ability to machine hard, difficult to machine material and parts with internal complex shape by using precisely controlled sparks that occurs between electrode and work piece in the presence of dielectric fluid. This spark removes material from both work piece and electrode. Material Removal Rate (MRR) is of crucial importance in this process. In this research experiment has been done along with Copper and Graphite tool material as well as Mild Steel and Aluminium material has been used as work piece. Three major Parameters named as Electrode Speed (V), Current (I), and Depth of Cut (h) are considered to determine the MRR. In this experiment three levels of each parameter has been taken by using Taguchi L9 orthogonal array to find out the best combination of electrode and work piece at the optimal setting of control parameters for maximum Material Removal Rate.
Investigation and optimization of edm performance measures using empirical da...eSAT Journals
Abstract In this paper research is aimed to investigate and optimization of EDM performance measures in order to find out best ideal EDM electrode having higher material removal rate, improved surface finish and lower electrode wear rate. For this four EDM electrodes of four different materials (viz. Gr, Cu, Br and Al) are developed by three different manufacturing methodologies. Electrode design is very time consuming process and done interactively using CAD system. In this research work Vertical Milling Machine, Net Shape Casting and Die Sinking EDM do EDM electrodes fabrication. After the electrode Fabrication testing of electrodes is done on Die Sinking EDM. For optimization two different advanced methods of optimization SAW & TOPSIS are used for analysis of EDM performance measures and to predict optimal choice of each EDM electrode. The analysis of both optimization methods reveals Copper is best EDM electrode followed by Brass, Aluminium and Graphite. Experimental results are provided to verify this approach. Key Words: EDM, MRR, EWR, SR, OPTIMIZATION, SAW, TOPSIS
MSEC 2015_Review on powder bed laser additive manufacturing of inconel 718 partsXiaoqing Wang
Full Paper:
Xiaoqing Wang, Xibing Gong, Kevin Chou, Review on powder-bed laser additive manufacturing of Inconel 718 parts, Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 231 (2017) 1890–1903. doi:10.1177/0954405415619883.
Available at: http://www.academia.edu/29967012/Review_on_powder-bed_laser_additive_manufacturing_of_Inconel_718_parts
Optimization of EDM Process of (Cu-W) EDM Electrodes on Different ProgressionIJERA Editor
The purpose of this research work is to determine the optimal cutting condition of EDM process of different
work piece materials using different compositions of Cu-W tool Electrodes. The key cutting factors such as
Discharge Current, Voltage, Pulse- On – Time, Duty Cycle, Spark Gap and flushing pressure will be optimized.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
EDM machining is used for very hard and complex cutting of conducting materials with
higher surface finish and close dimensions. EDM process parameters are affected by both electrical
and non electrical parameters. In this paper, cutting of hard material Stainless steel 316 is done on
electro discharge machine with copper as cutting tool electrode. This paper presents the effect of
control factors (i.e., current, pulse on time, pulse off time, fluid pressure) for maximum material
removal rate (MRR) and minimum electrode wear rate (EWR) for die sinking Electric Discharge
Machine. In this paper both the electrical factors and non electrical factors has been focused which
governs MRR and EWR. Paper is based on Design of experiment and optimization of EDM process
parameters. The technique used is Taguchi technique which is a statistical decision making tool helps
in minimizing the number of experiments and the error associated with it. The research showed that
the Pulse off time, Current has significant effect on material removal rate and electrode wear rate
respectively
International Journal of Engineering Research and Development (IJERD)IJERD Editor
call for paper 2012, hard copy of journal, research paper publishing, where to publish research paper,
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
Analysis of Machining Characteristics of Cryogenically Treated Die Steels Usi...IJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
International Journal of Modern Engineering Research (IJMER) covers all the fields of engineering and science: Electrical Engineering, Mechanical Engineering, Civil Engineering, Chemical Engineering, Computer Engineering, Agricultural Engineering, Aerospace Engineering, Thermodynamics, Structural Engineering, Control Engineering, Robotics, Mechatronics, Fluid Mechanics, Nanotechnology, Simulators, Web-based Learning, Remote Laboratories, Engineering Design Methods, Education Research, Students' Satisfaction and Motivation, Global Projects, and Assessment…. And many more.
Parametric Investigation and Optimization of Co2 Laser Cutting process used f...Editor IJCATR
A laser uses amplified & stimulated radiation of light. Laser machine is a device which is used to generate & amplifies light. Laser stands for Light Amplification by Stimulated Emission of Radiation. Laser machine is an electrical-optical device that produces coherent radiation. Simply put, a laser is a device that creates and amplifies a narrow, intense beam of coherent light. This paper reviews some of the experimental investigates different process parameter like cutting speed, laser power, gas pressure, pulse frequency on hardox 400 material. Then the CO2 laser cutting experiment was made by using 8 mm thickness hardox 400 material. In this experiment work it is focused to establish relation of different process parameter on cut quality, which is decided by the surface roughness, kerf width, and perpendicularity.
A Comparative Study to Maximize MRR in Electro Discharge Machining Process by...IJERA Editor
Electro Discharge Machining (EDM) is a non-traditional machining process, based on thermo electric energy between the work piece and electrode. In this process, the material removal is occurred electro thermally by a series of successive discrete discharges between electrode and the work piece. Electro Discharge Machine which has the ability to machine hard, difficult to machine material and parts with internal complex shape by using precisely controlled sparks that occurs between electrode and work piece in the presence of dielectric fluid. This spark removes material from both work piece and electrode. Material Removal Rate (MRR) is of crucial importance in this process. In this research experiment has been done along with Copper and Graphite tool material as well as Mild Steel and Aluminium material has been used as work piece. Three major Parameters named as Electrode Speed (V), Current (I), and Depth of Cut (h) are considered to determine the MRR. In this experiment three levels of each parameter has been taken by using Taguchi L9 orthogonal array to find out the best combination of electrode and work piece at the optimal setting of control parameters for maximum Material Removal Rate.
Experimental Study of Surface Parameters of EN31 on Powder Mixed EDM using Ta...ijsrd.com
PEDM has become an effective method of machining extremely tough and brittle electrically conductive materials. It is widely used in the process of making moulds and dies and sections of complex geometry and intricate shapes. The work piece material selected in this experiment is EN 31 taking into account its wide usage in industrial applications. In today’s world 304 stainless steel contributes to almost half of the world’s production and consumption for industrial purposes. The input variable parameters are type of powder, current, pulse on time and powder concentration. Taguchi method is applied to create an L18 orthogonal array of input variables using the Design of Experiments (DOE). The effect of the variable parameters mentioned above upon machining characteristics such as Material Removal Rate (MRR) and Surface Roughness (SR) is studied and investigated. The tool material is copper. All the calculations are made with the help of MINITAB 16 software. Dielectric used for experimentation is kerosene. Two powders silicon carbide and boron carbide of 70 mesh is used. Most influence factor for MRR observed is powder concentration with 49.12 % contribution. For SR peak current with contribution of 43.4 % plays a n important role.
Optimization of EDM Process Parameters using Response Surface Methodology for...ijtsrd
The present work demonstrates the optimization process of material removal rate MRR of electrical discharge machining EDM by RSM Response Surface Methodology . The work piece material was EN31 tool steel. The pulse on time, pulse off time, pulse current and voltage were the control parameters of EDM. RSM method was used to design the experiment using rotatable central composite design as this is the most widely used experimental design for modeling a second–order response surface. The process has been successfully modeled using response surface methodology RSM and model adequacy checking is also carried out using Minitab software. The second order response models have been validated with analysis of variance. Finally, an attempt has been made to estimate the optimum machining conditions to produce the best possible responses within the experimental constraints. Dr. N. Mahesh Kumar | Mr. P. Chinna Rao ""Optimization of EDM Process Parameters using Response Surface Methodology for AISI D3 Steel"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-3 , April 2019, URL: https://www.ijtsrd.com/papers/ijtsrd23535.pdf
Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/23535/optimization-of-edm-process-parameters-using-response-surface-methodology-for-aisi-d3-steel/dr-n-mahesh-kumar
Finite Element Modelling of Chip Formation in Orthogonal Machining for AISI 1050paperpublications3
Abstract: Finite element method has gained immense popularity in the area of metal cutting for providing detailed insight in to the chip formation process. This report presents an overview of the application of finite element method in the study of metal cutting process. The basics of both metal cutting and finite element methods, being the foremost in understanding the applicability of finite element method in metal cutting, have been discussed in brief. In this project, thermo mechanical simulation of turning process has been developed using commercially available finite element analysis software, ABAQUS 6.10. A 2-D orthogonal cutting has been modelled using an Arbitrary Lagrangian - Eulerian (ALE) formulation. The Johnson-Cook plasticity model has been assumed to describe the material behaviour during the process. Adaptive meshing dynamic explicit is also employed in this model to avoid the severe deformation. This study is aimed at temperature and stresses distributions during machining of AISI 1050 steel with three different speed 120m/min, feed 0.1 mm/rev. and depth of cut 1.5 mm. The results showed for speed 120 m/min, feed 0.1 and depth of cut 1.5 that the maximum stress for -7oC rake angle is 1.35 GPa while the maximum temperature results shown that 699°C.
Mechanism of Fracture in Friction Stir Processed Aluminium AlloyDr. Amarjeet Singh
Aluminium alloys are used for important
applications in reducing the weight of the component and
structure particularly associated with transport, marine,
and aerospace fields. Grain refinement by scandium (Sc)
addition can eliminate the casting defects and increase the
resistance to hot tearing for high strength aluminium alloys.
FSP for cast aluminium alloys have been focused and it has
great advantages including solid state microstructural
evolution, altering mechanical properties by optimizing
process parameters. These parameters are tool rotational
speeds (720, and 1000 rpm), traverse speeds (80, and 70
mm/min), and axial compressive force at 15 kN, etc. The
mechanical properties had been evaluated on FSPed
aluminium alloy with different microstructural conditions.
Fracture properties of aluminium alloys are very important
for industrial applications. Tensile and fracture toughness
properties were correlated to microstructural and
fractographic features of the aluminium alloys need to
explore their essential failure mechanisms.
Modeling and finite element analysis for a casting defect in thin wall struct...Dr.Vikas Deulgaonkar
The casting of pump impeller blades is a difficult operation due to its thin wall structure. In the casting process for thin wall impeller structure, the prediction of shrinkage defect is a one of the important issue and failure of such thin wall structure is a commonly encountered problem. The non-uniform heat transfer rate is the main cause of such failure. The uniformity of heat transfer rate may enhance by placing the runner at appropriate position and riser based on the geometrical attributes. The flow of liquid metal and its solidification has time based temperature variation, shrinkages and porosity distributions in such structures. An attempt is made for the analysis of optimization in the placement of runner and riser through this experimentation. The experiment contains the analysis of finite element simulation of fluid flow and solidification of metal execution at various temperatures, prediction of shrinkages based on the geometry of the casting and flow curvature and porosity distribution. This work also focuses on the prediction of casting defects in aluminum thin wall pump impeller structure using commercially available software (ANSYS-FLUENT). The experimental validation of the simulation result is also done to confirm the same.
Today, in the industry of aluminum, the D. C. casting of billets and slabs is playing the major role. The producers of these slabs and billets are many. The end users of the product are OEMs. The degassing technology for producing these aluminum slabs and billets is provided by very few. There are two types of degassing methods currently in use. One of these, vacuum degassing, is used primarily in the steel industry and thus not generally used in the aluminum industry. The second method, generally employed in the aluminum industry, is rotary degassing, which uses finely dispersed argon, chlorine, fluorine to remove dissolved hydrogen and various salts from melt. The challenges associated with producing aluminum are reducing porosity due to hydrogen precipitation during casting through degassing processes; which generates detrimental effects on mechanical properties of alloy castings and removing impurities like; the Ca, Mg salts etc. from the molten metal. Looking at the degassing systems provided by these players, are going to be obsolete as the environment norms will become stricter in the next decade, because of the use of Fluorine and Chlorine for removing the Ca, Mg, etc. impurities from the molten metal as the ozone layer is getting depleted and process becomes more cumbersome and hazardous. So, the innovation in the technology is needed; which leads research interest on development of the ultrasonic degassing as a better option. During this research authors would be using ultrasonic technology over existing technology to compare the results of conventional degasser units available in the market such as LARSTM, SNIFTM, STASTM - ACDTM, AlpurTM, MDUTM etc., and would be finding out the better operating parameters of ultrasonic equipment for the process for replacement of Fluorine and Chlorine based old technology with Ultrasonic Technology. This research paper should underpin improvement in the process and hence improved hardness of material by elimination of the fluorine and chlorine usage by replacing it with ultrasonic technology with suitable mechanical design, metallurgical criteria and thermal analysis consideration. During the entire research and development authors had carried out various operations like Research on thermal and metallurgical behavior of the molten metal and alloys, Comparison of results achieved using ultrasonic technique over existing technique, Formulation of conclusion; making ultrasonic technique a proven technology, and Identifying the further scope of research and development. With the experiments carried out, authors found significant improvement in hardness of the material produced by ultrasonic degassing as compared with the hardness of material produced by conventional degassing.
NUMERICAL AND EXPERIMENTAL VALIDATION OF CHIP MORPHOLOGYIAEME Publication
The extensive research studies are used to divination the behavior of complex
Metal cutting processes. The cutting parameters such as speed, feed and force play
important role on conform chip morphology. The experimental techniques for
investigation the chip morphology is expensive and time consuming. To overcome
these difficulties Finite element modeling and simulation process are used as effective
tool to divination the effect of cutting variables. In the present study FEA simulation
process model is developed to divination the chip morphology and cutting forces in
turning of Al-6061 with WC tool. Johnson cook material models are considered for
visco-elastic material behavior. The obtained simulation process results are compared
with experimental process results
NUMERICAL AND EXPERIMENTAL VALIDATION OF CHIP MORPHOLOGYIAEME Publication
The extensive research studies are used to divination the behavior of complex
Metal cutting processes. The cutting parameters such as speed, feed and force play
important role on conform chip morphology. The experimental techniques for
investigation the chip morphology is expensive and time consuming. To overcome
these difficulties Finite element modeling and simulation process are used as effective
tool to divination the effect of cutting variables. In the present study FEA simulation
process model is developed to divination the chip morphology and cutting forces in
turning of Al-6061 with WC tool. Johnson cook material models are considered for
visco-elastic material behavior. The obtained simulation process results are compared
with experimental process results
International Journal of Computational Engineering Research(IJCER)ijceronline
International Journal of Computational Engineering Research (IJCER) is dedicated to protecting personal information and will make every reasonable effort to handle collected information appropriately. All information collected, as well as related requests, will be handled as carefully and efficiently as possible in accordance with IJCER standards for integrity and objectivity
Literature Review on Electrical Discharge Machining (EDM)
Research Paper Published by:
Vishal Kumar Jaiswal
M.Tech (Production and Industrial Engineering)
Paper Source:
http://ijsrd.com/articles/IJSRDV6I50167.pdf
http://ijsrd.com/Article.php?manuscript=IJSRDV6I50167
MULTI RESPONSE OPTIMISATION OF DIE SINKER EDM FOR ALSIC COMPOSITE IAEME Publication
On e of the important aspects that should be taken into consideration in the majority of manufacturing processes and, particularly, in processes related to Electrical Discharge Machining (EDM) is the correct selection of manufacturing conditions. Appropriate choice of the machining parameters and electrode material during electric discharge machining is fundamental to its performance and accuracy.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
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Using deal.ii for Gunmetal Casting Analysis.
1. The
Paper Presentation of Paper
“Using deal.ii through CMAKE to Minimize Gun Metal Casting’s
Uneven Cooling through Computational Methods”
Presented by:
Pratik M. Suryawanshi1
1Department of Mechanical Engineering, New Polytechnic,
Kolhapur, India.
2. CONTENTS
Introduction
Problem Definition
Possible Solutions
Computational Methods Available
Open Source Computation
Assumptions
Limitations
Analysis Data
Mathematical Modelling
The Code
Obtained Solutions
Method Limitations
Conclusion
3. INTRODUCTION
The Computational Analysis of A Dummy Gun Metal
Casting to identify and Minimize the Defect
formation.
The Presentation is based on the personal analysis
done based on the actual variables studied during
working with the company. The original libraries are
applied for copyright and thus are requested not to be
disclosed yet.
For details contact: Mane Metal Industries, Shivaji
Udyamnagar, Kolhapur, India.
5. PROBLEM DEFINATION
1. Defect Formation near the Mould Surface.
- Three Dimensional Pocket Existence, Unlike Axial Pocket.
2. Induced Porosity in Pockets.
- Sponge Like Surface Developed.
3. Deeper Impact of Defect at the Radial Features.
- Casting had Defect Close to Surface in case of Orthogonal Features.
6. POSSIBLE SOLUTIONS
1. Experimentation Method
- Carrying Out Casting by Various Solutions Proposed in Brain Storming
in Controlled Conditions.
2. Trail and Error Method
- Modifying Parameters in Current Run and Examining them.
3. Computational Method
- Mathematically Modelling the System Considering all The System
Variables and Then Using FEA, Simulation and alike Techniques for
Defect Minimization.
7. COMPUTATIONAL METHODS
1. AUTOCAST :- Designed for Complete Casting Analysis by IIT, Bombay.
2. ProCAST :- Casting Simulation Solution by ESI Group.
3. Flow 3D-CAST :- Complete Simulation & Solution by Flow Science, USA.
4. MAGMASOFT :- Casting Optimization Tool by MAGMA, USA
5. SOLIDCAST :- Thermo-Fluid Analysis of Casting by Finite Solutions
8. OPEN SOURCE COMPUTATION
Command Line Interface (CLI):
1. Deal.ii: Ultimate Library for Computational Analysis.
2. FEniCS: Lacks Customization of Equations and their Numerical Methods.
3. FreeFEM++: Limited by Mathematical Methods.
Graphical User Interface (GUI):
1. Z88Aurora: GUI FEM Tool, Suitable for Elastic Analysis.
2. Elmer FEM Solver: Has Limited Equations and Methods Up it’s sleeve.
3. Calculix: Suitable for Solving PDEs and Pure Mathematical Analysis.
9. ANALYSIS DATA
The following data of Gunmetal is obtained from Mane Metal Industries, Shivaji Udyamnagar, Kolhapur-416008:
Composition – Copper = 88%, Tin = 10%, Zinc = 2%
Gun Metal Density(ρ) = 8.72*103 kg/m3
Modulus of Elasticity = 103 Gpa
Thermal Expansion (at 20°C) = 19.8*10-6 /°C
Thermal Conductivity(k) = 74.8 W/mK
Specific Heat Capacity(c) = 377J/kgK
Casting Emissivity (εc) = 0.5
Mould Emissivity (εm) = 0.8
Melting Point = 1100°C
Casting Temperature (Tc) = 1500°C
Solidus Temperature (Tso) = 854°C
Mould Surface Temperature before Heating (Tm1) = 25°C
Mould Surface Temperature after Heating (Tm2) ≈ 1000°C
Ambient Temperature (Tf) = 29°C
Tensile Strength = 152 MPa
Elongation = 25%
10. ASSUMPTIONS
I. No Mass Transfer
- Analysis is Done After Pouring is Completed.
II. Effective Conductivity
- In Order to Cumulate the Effect of Conduction and Convection.
III. Simple Fillet Mould
- Practical Intricacy is Neglected.
IV. Selection of Dominant Variables
- The Uncertainties and Associated Variables are Assumed to be Constant
or Neglected
V. 2 Degrees of Freedom
- To minimize the Computational Load.
18. OBTAINED SOLUTIONS
Though the Uneven Cooling was the Dominating Factor, there was Another
Factor which Adversely Affected Every Other Industry in this area including
ours.
It was very high ‘Humidity’ and microbes content in the atmosphere, as
Kolhapur received Thirteen Times More Rain and the Udyamnagar was
partially flooded.
This Problem got solved when the Mould was Pre-Heated prior to the pouring of
the molten metal, which was the proposed solution of Mr. P. B. Mane, Owner of
Mane Metal Industries.
20. METHOD ADVANTAGES
Virtually Any Computable Equation can be Solved or Approximated.
The Mesh Creation and Refinement is Completely Flexible and Controlled by
User.
The Compiler can be used to produce Condition Specific Programs which
can be Limited to a Specific Application.
Any Numerical Method can be Instructed to the Computer for Computation.
Output Format is also Controlled by the User.
Library for Anything can be Created with Customizable Variables.
Under Single Project, many Analysis can be Grouped.
22. METHOD LIMITATIONS
Need of High End Computational Device.
Powerful CPU and RAM instead of GPU.
Very Deep Knowledge of C++/C, GNU Compiler, Linux, BASH and CLI.
Advanced Knowledge of Numerical Methods and Finite Element Analysis.
Manual Mathematical Modelling and Their Weak Forms.
CLI Only applicable to Linux.
Real Time Graphical Analysis is not Possible.
23. CONCLUSION
An Open Source Solution Method was Proposed.
Solution Methodology was Elaborated.
Simulation of a Part of an Actual Condition was Presented.
Comparison of Various Solution Softwares was given.
Solution to the Actual Condition was Discussed.
24. REFERENCE
Gunmetal [online] https://en.wikipedia.org/wiki/Gunmetal (October 1, 2019)
Jung-Eui Lee, Heung Nam Han, Kyu Hwan Oh & Jong-Kyu Yoon (1999). A Fully Coupled Analysis of Fluid Flow, Casting Heat
Transfer and Stress in Continuous Round Billet. ISIJ International, Vol, 39 (1999), No. 5, pp, 435-444.
Jung-Eui Lee, Tae-Jung Yeo, Kyu-Hwan Oh, Jong-Kyu Yoon & U-Sok Yoon (2000). Prediction of cracks in continuously cast steel beam
blank through fully coupled analysis of fluid flow, heat transfer, and deformation behaviour of a solidifying shell. Metallurgical and
Materials Transactions A, https://www.researchgate.net/publication/226092530.
Man Yeong Ha, Kuisoon Kim, Kyung Chun Kim & Sung Woo Lee (1994). Transient analysis of thermo-fluid phenomena in twin-roll
continuous casting International Journal of Heat & Mass Transfer Vol. 37, pp.2059-2068, Elsevier Science Ltd.
Mark Samonds & J. Z. Zhu (2000). Coupled Thermal-fluids-stress Analysis of Castings. UES Software Inc., Annapolis, MD, USA.
Moumtez Bensouici, Ahmed Bellaouar, Kamel Talbi' (2009). Numerical Investigation of the Fluid Flow in Continuous Casting Tundish
Using Analysis of RTD Curves, Journal of Iron and Steel Research, International. 2009, 16(2}: 22-29
Nagayasu Bessho, Ryoji Yods, Hisao Yamasaki, Tetsuya Fujii, Tsutomu Nozak & Seiji Takatori (1990). Numerical Analysis of Fluid Flow
in Continuous Casting Mould by Bubble Dispersion Model, ISIJ International, Vol. 31 (1991), No, l, pp. 40-45.
T. Telejko, Z. Malinowski & M. Rywotycki (2009). Analysis of heat transfer and fluid flow in continuous steel casting. Archives of
Metallurgy and Materials, https://www.researchgate.net/publication/270896059.
Ye T. Chou, YA T. Ko, And Manf Yan (1987). Fluid Flow Model for Ceramic Tape Casting. Journel of American Ceramic Society, 70 [lo]
C-280-C-282.