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PRIMROSE EAST BRIDGE
Implementation of Folded Plate Technology &
Geosynthetic Reinforced Soil-Integrated Bridge
System
2016 Concrete Paving Workshop
Jason Volz
NDOR Construction
Primrose Bridge
Primrose East Bridge:
• Constructed Fall 2014
• On a county road east
of Primrose
• Contractor: Simon
Contractors
• Designer: NDOR
Bridge Division
Primrose Bridge
New Technologies:
• GRS Abutment
• Folded Plate Girder
• Ultra-High
Performance Concrete
Geosynthetic
Reinforced Soil (GRS)
Integrated Abutment:
• Accelerated
Construction
• No Crane/Pile Hammer
• No Specialized Labor
Folded Plate Girder:
• Developed at UNL
• Light Weight
Ultra High Performance
Concrete:
• 21,000 psi at 28-days
• Narrow Joints
• Minimal Shrinkage
Primrose Bridge
Other Innovative
Features:
• Pre-Fabricated Bridge
Elements
• Accelerated Bridge
Construction (ABC)
DECK CONSTRUCTION:
• Girders Delivered July
1st
• Offsite location used
for casting deck
GIRDER DELIVERY
• Elevation and Layout of
Girders Matched Bridge
SHORED
CONSTRUCTION
• No Camber in Girders
• Required Continuous
Unyielding Support
DECK FORMING
• Formed and poured
all at once
• Prevented problems
with bar interference
DECK POUR
• 47BD-4000
• White Pigment/ Wet
Burlap Cure
8” DECK JOINT
• Required exposed
aggregate finish.
• Forms treated with
set-retarder
• Power washed 12-24
hours after pour
LIFTING DEVICES
• Orientation required
two cranes
BRIDGE SITE
• Large Drainage Area
• Flooding Overtopped
Road
• Road Closed for
Construction Sept 15
GRS ABUTMENT
• 2’ Reinforced Soil
Foundation
• 13’ GRS Abutment
• 4’ Integrated
Approach
EXCAVATION
• Unsuitable material
removed and replaced
with granular fill
• Layout of delivered
materials
REINFORCED
FOUNDATION
• 2 ft thick “Burrito”
beneath abutment
and wings
• Extra layer of fabric on
abutment side
LEVELING COURSE
• Critical to maintaining
wall alignment
• <0.5” of granular to
help level
GRS Abutment
• Step 1: Place block
GRS Abutment
• Step 1: Place block
• Step 2: Place Select
Granular Backfill and
compact
GRS Abutment
• Step 1: Place block
• Step 2: Place Select
Granular Backfill and
compact
• Step 3: Place
Geosynthetic Fabric
CMU BLOCK WALL
• Red line at berm
elevation for scour
monitoring
• Hollow vs solid block
• Split face block
LOADING GIRDERS
• 4 -Flatbed Trucks
• 2-Cranes
SETTING GIRDERS
• No rebar interference
problems
UHPC EQUIPMENT
• 3.5 cuft mixers
• Shipped to site in
advance
UHPC QUALITY
CONTROL
• All ingredients are
measured out
• Every batch is tested
UHPC JOINT FORMING
• Formed an 1/8” high
• Chimneys at 8’
spacing
UHPC JOINT GRINDING
• Grind 1/8’” to remove
voids
• Hand grinders vs
bump grinder
VOIDS IN UHPC
• Filled with non-cement
grout
WATER TESTING OF
JOINTS
• Joints were water
tight, no additional
sealing required
OPEN TO TRAFFIC
• November 19th
Special Thanks
Simon Contractors:
• Dale Burkhead –Project Manager
• Sid Smith – Project Superintendent
NDOR District 3
• Steve Trosper – Project Manager
• Monty Koch- Project Inspector
NDOR Bridge
• Fouad Jaber – Asst. State Bridge Engineer
• Steve Ferguson- Designer
Boone County
• Darrel Thorin – Highway Superintendent

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The Primrose East Bridge

Editor's Notes

  1. Go over quick facts, then transition to why this county bridge is special.
  2. Bridge incorporates 3 new technologies not previously used in nebraska
  3. Has been used on 50-90 ft single span bridges with little scour. Designed to be built by county forces
  4. Design and concept discussed at last bridge conference I will focus on Implementation and lesson learned
  5. Design and concept discussed at last bridge conference I will focus on Implementation and lesson learned
  6. Design and concept discussed at last bridge conference I will focus on Implementation and lesson learned
  7. Design and concept discussed at last bridge conference I will focus on Implementation and lesson learned
  8. First time deck formed and poured all at once. Unique forming system
  9. At this point, half way through the working days. Majority of grs wall built, riprap placed and backfilled with top soil. This was a Monday