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Fibre Reinforced
Gypsum Panels!
An alternative and a green building material!!
GFRG panels are manufactured
using Gypsum as a core material
Originally developed in
Australia
Rapid walls
Suitable for load bearing wall (up
to 10 stories)
GFRG Panels
Why is it special?
Conventional building materials
 Emit Co2
Sand and water is scarce
 Energy is intense
 Demand is increasing
 Construction time is high
Cost’s spiralling up
And so.. We need an alternative!
ALTERNATIVE MATERIAL
GFRG
NO
Co2
Eco
friendly
Re-Used
Saves
sand and
water
Low energy
based
production
process
Weight reduction
Weight of 1 sq.m
brick wall 9” thick
with 2 sides plaster
400kg
Weight of 1 sq.m
RAPIDWALL panel
40kg Weight reduction
90%
Weight of 1 sq.m
panel with concrete
infill
250kg Weight reduction
37.5%
Comparison btwn conventional
and RW building
Parameters Rapidwall building Conv building
Plinth area 1201 sft 1310 sft
Cement requirement 9.36t 20t
Steel requirement 1.434t 3.518t
Brick requirement - 55,000
Water requirement 7000 l 1.7 lakh l
River sand req 14.5 cum 41.64 cum
Self wt 56.16 t 204 t
Period of construction 37 days 165-180 days
Labour requirement 150 mandays 720 mandays
Cost of construction 5.6 lakhs 8.6 lakhs
Embodied
energy/sq.m
194.38 kWh 35.59kWh
Strength of RW panel
Compressive strength of panel with concrete infill
180 kg/cm2
Flexural strength of panel with concrete infill 20.83
kg/cm2
Tensile strength 28.8 kN/m
Water absorption <2%
Fire resistance-4 hrs
Free from corrosion
Rot and termite proof
Light in weight
Earthquake resistant
A single
panel
saves
0.8t of
cement
10,000 l
of water
A lorry
load agri
soil
Emission
of 2.9 t of
Co2
A few other applications
Roof panels
Compound walling
Individual Dwelling Construction
Walls that require high fire rating
Permanent formwork for suspended
slabs
To increase load bearing
capacity
Benefits of GFRG panels
Very fast construction
Saving in transport cost
No problem of disposal of waste
Green building
High thermal efficiency
No wastages
Help in Rehabilitation scheme/rebuilding
scheme
Additional storey
No plastering
Panels can be re-used
Contd
Ideal for large compound walls
More profit
Conserves energy and scare materials
like water, sand
Helpful for low income and middle
income people too!
Construction
 Foundation
 Walls
 Concrete infill
 Slabs
 Finishing work
Thank You!!!

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FIBRE REINFORCED GYPSUM PANELS!

  • 1. Fibre Reinforced Gypsum Panels! An alternative and a green building material!!
  • 2. GFRG panels are manufactured using Gypsum as a core material Originally developed in Australia Rapid walls Suitable for load bearing wall (up to 10 stories) GFRG Panels
  • 3.
  • 4. Why is it special? Conventional building materials  Emit Co2 Sand and water is scarce  Energy is intense  Demand is increasing  Construction time is high Cost’s spiralling up And so.. We need an alternative!
  • 6. Weight reduction Weight of 1 sq.m brick wall 9” thick with 2 sides plaster 400kg Weight of 1 sq.m RAPIDWALL panel 40kg Weight reduction 90% Weight of 1 sq.m panel with concrete infill 250kg Weight reduction 37.5%
  • 7. Comparison btwn conventional and RW building Parameters Rapidwall building Conv building Plinth area 1201 sft 1310 sft Cement requirement 9.36t 20t Steel requirement 1.434t 3.518t Brick requirement - 55,000 Water requirement 7000 l 1.7 lakh l River sand req 14.5 cum 41.64 cum Self wt 56.16 t 204 t Period of construction 37 days 165-180 days Labour requirement 150 mandays 720 mandays Cost of construction 5.6 lakhs 8.6 lakhs Embodied energy/sq.m 194.38 kWh 35.59kWh
  • 8. Strength of RW panel Compressive strength of panel with concrete infill 180 kg/cm2 Flexural strength of panel with concrete infill 20.83 kg/cm2 Tensile strength 28.8 kN/m Water absorption <2% Fire resistance-4 hrs Free from corrosion Rot and termite proof Light in weight Earthquake resistant
  • 9. A single panel saves 0.8t of cement 10,000 l of water A lorry load agri soil Emission of 2.9 t of Co2
  • 10. A few other applications Roof panels Compound walling Individual Dwelling Construction Walls that require high fire rating Permanent formwork for suspended slabs
  • 11. To increase load bearing capacity
  • 12. Benefits of GFRG panels Very fast construction Saving in transport cost No problem of disposal of waste Green building High thermal efficiency No wastages Help in Rehabilitation scheme/rebuilding scheme Additional storey No plastering Panels can be re-used
  • 13. Contd Ideal for large compound walls More profit Conserves energy and scare materials like water, sand Helpful for low income and middle income people too!
  • 14.
  • 15. Construction  Foundation  Walls  Concrete infill  Slabs  Finishing work