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WELCOME
Presentation:
Textile Dyeing Industries in Bangladesh
for Sustainable Development.
PRESENTED BY:
Md. Al-Amin Masum
ID: 2015100400011
Batch: 29th
BSc in Textile Engineering
Southeast University
alaminmasum11@gmail.com
INTRODUCTION
 Bangladesh has emerged, in just under decade,
as the second largest readymade garment
manufacturing nation in the world, The garment
sector now accounts for about 77% of the
country’s foreign exchange earnings, and 50%
of its industrial work force. Textile is the most
important sector of Bangladesh’s economy.
Textile industry uses large quantity of water in
its production processes and highly polluted and
toxic waste waters are discharged into sewers
and drains without any kind of treatment.
CONTENT
 Chemical components used in dyeing industries.
 Health and environmental hazards.
 Environmental Sustainability Of Textile Dyeing Industries.
 Eco friendly textile fibres.
 The impact of Green Chemistry in Coloration.
 Effluent treatment technologies for textile dyeing
industries.
 Effluent treatment plant for textile dyeing industries.
 Applying the idea of Common effluent treatment plant to minimize
the cost effect .
 Effective process for handling effluent water of textile dyeing
industries
 Designing of zero discharge system.
 Treatment of textile dyeing waste water by using semiconductor
photo catalysis.
 Mitigation Measures Due To Environmental Impacts.
CHEMICAL COMPONENTS USED IN DYEING
INDUSTRIES
 A dye can generally be
described as a colored
substance that has an
affinity to the substrate to
which it is being applied.
 The dye is usually used as
an aqueous solution and
may require a mordant to
improve the fastness of the
dye on the fiber.
 The dyes were obtained
from animal, vegetable or
mineral origin with no or
very little processing.
HEALTH AND ENVIRONMENTAL HAZARDS
 The first step in prevention of
poisoning in the dye industry
includes well ventilated,
properly equipped buildings.
 Selection of workmen is
important and the use of the
best methods in
manufacturing.
 The hazards of the dye
industry are those connected
with any industry plus the
poisonous chemicals
necessarily handled in the
production of dye stuffs.

CONTINUE…..
 Electromagnetic fields
may also be found in
some workplaces in the
textiles sector.
 Each processing stage
from the production of
materials to the
manufacturing, finishing,
coloring and packaging
poses risks for workers,
and some of these are
particularly dangerous
for women’s health.
ENVIRONMENTAL SUSTAINABILITY OF TEXTILE
DYEING INDUSTRIES.
 The textile industry is considered as the most ecologically
harmful industry in the world. The eco-problems in textile
industry occur during some production processes and are
carried forward right to the finished product. Exploring and
implementing sustainable textile materials and products
through sustainable design approach.
 Eco friendly textile fibres.
 The impact of Green Chemistry in Coloration
Continue…..
 Eco friendly textile fibres :There are some Eco friendly Textile
Fibres called green fibres.
 Organic cotton.
 Recycled cotton.
 Recycled polyester.
 Sustainable Processing of Textiles.
 Organic Cotton: Cotton is one of agriculture's most water-
intensive and pest sensitive crops; it is estimated to consume
11% of the world's pesticides. A sustainable alternative is Organic
cotton having social and environmental benefits.
 Recycled Cotton: Recycled Cotton is also an eco-friendly choice
in cotton clothing since recycled cotton is cotton fabric which is
made from recovered cotton that would otherwise be cast off
during the spinning, weaving or cutting process.
CONTINUE…
 Recycled Polyester: Polyester
fibre is one of the most non-
biodegradable polymer which
create environmental problems. The
legislation opens the door towards
working over recycling of PET. The
Wellman Inc is the world’s largest
Polyester recycler.
 Sustainable Processing of
Textiles: There is need for eco-
friendly wet processing that is
sustainable and beneficial methods.
Number of sustainable practices
has been implemented by various
textile processing industries such as
Eco friendly bleaching; Peroxide
bleaching; Eco friendly dyeing and
Printing; Low impact dyes; Natural
dyes; Azo Free dyes; Phthalates
Free Printing
THE IMPACT OF GREEN CHEMISTRY IN
COLORATION
 Dye Chemistry: If we look into
the Dye chemistry, the appreciable
work has been seen by alternative
synthesis, sustainable source and
natural platform chemicals. Dyes in
effluent on other hand, is reduced
due to efficiencies of dye sorption
and cleaner treatment technologies.
 Auxiliary Chemicals: Auxiliaries
chemicals are those which are used
other than colorants (dyes and
pigments). Most of the harmful
chemicals have been replaced with
the sustainable ones or have less
effect on the effluent load and even
reduction in use and emission of
harmful auxiliaries
EFFLUENT TREATMENT TECHNOLOGIES FOR
TEXTILE DYEING INDUSTRIES
 The most common and so far
effective solution is to use
effluent treatment plant to treat
the waste water of dyeing
industries. But due to their high
operational and maintenance
cost, the concept of CETP
(common effluent treatment
plant) can be introduced which
is discussed later broadly in this
section. Moreover some other
technologies like effective
process for handling effluent
water, designing of zero
discharge system and applying
of semiconductor photo
catalysis system are also
discussed here.
EFFLUENT TREATMENT PLANT FOR TEXTILE
DYEING INDUSTRIES
 All the dyeing industries
should have the authentic
waste water treatment plant
but unfortunately there are
many dyeing industries in
Bangladesh which are
running without any ETP.
Only a few of them have ETP
like Unique dyeing industry. A
major environmental hazard
present in textile industries is
the discharge of untreated
effluent to the environment,
causing pollution of nearby
soil and water.
Applying the idea of Common effluent treatment
plant to minimize the cost effect
 Common Effluent
Treatment Plant is the
concept of treating
effluents by means of a
collective effort mainly for
a cluster of small scale
industrial units. This
concept is similar to the
concept of Municipal
Corporation treating
sewage of all the individual
houses. The main
objective of CETP is to
reduce the treatment cost
for individual units while
protecting the
environment.
Effective process for handling effluent
water of textile dyeing industries
 Textile waste water can be
handled by using evaporation
and solid separation process.
The technology is based on
basic principle of reduction of
quantity by concentrating the
effluent and subsequently
separation of salt and water.
 The evaporation system: Textile
Effluent is fed to the vacuum
evaporator to concentrate up to
40% solids concentration.
 The separation process (Zero
Liquid Discharge Section): The
resultant slurry (concentrate) is
fed to the thickener and
centrifuging section for converting
the liquid concentrate to solid
waste.
DESIGNING OF ZERO DISCHARGE SYSTEM
 The designing of zero discharge system can also be
helpful for textile effluent water. The zero discharge
system can be implied to dyeing and bleaching
operation. zero discharge treatment system design
should consider the following facts/requirements:
 Quantity of the effluent to be treated.
 Variability in time of the quantity as well as quality of the effluent.
 Unit processes suitable for achieving desired purposes [such as
removal of total suspended solids (TSS), reduction in biological
oxygen demand (BOD), etc.] for the given nature of the effluent.
 The upper and lower limits of performance of each unit process.
 The durability of the system to be adopted.
 The feasibility of establishing suitable collection and conveyance
system in the case of a common treatment facility .
TREATMENT OF TEXTILE DYEING WASTE
WATER BY USING SEMICONDUCTOR PHOTO
CATALYSIS
 Semiconductor photo catalysis is an attractive
treatment for industrial wastewater.
 Semiconductor photo catalysis can be defined as the
reaction in which the decomposition of organic
substances in an aqueous solution by means of
semiconductor likes TiO2 or ZnO in presence of light.
 Semiconductors are used to degrade the organic
pollutant in water to less harmful materials.
 The removal of colour from wastewater is often more
important than the removal of other organic
colourless chemicals.
MITIGATION MEASURES DUE TO
ENVIRONMENTAL IMPACTS
 Textile dyeing industry is
playing an important role
in the national economy
of our country. It
upgrades the lifestyle of
lower class people of our
country. It minimizes the
problem of
unemployment to a great
extent. we should find
some mitigation
measures to minimize
the adverse impact and
increase the beneficial
impact.
CONTINUE…
 To save the aquatic biology.
 Better construction and maintenance is needed for sewerage and waste
disposal.
 Air quality index should be mandatory for every industry like Unique is
applied for air emission protection.
 To ensure the public safety the regular checkup of the laborers should
be done.
 Skin test, blood test should be done for the workers on regular basis.
 Emergency Evacuation due to fire is very important for dyeing industries
as there are many chemicals which may be flammable and explosive
used in dying process.
 BOD and COD test should be done for effluent as well as for drinking
water.
CONCLUTION
 In Bangladesh due to textile dyeing industries,
the main negative impact afflicting the local
environment severely is the hazards caused by
dye effluents, which contain both chemical and
organic pollutants. These can be highly toxic.
Last of all, for the greater benefits of our
country, all people involved in textile dyeing
should be environmentally conscious to
preserve our environment as well as to carry the
reputation of our readymade garments in
developed countries.
THANK YOU

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Sustainable development of dyeing.

  • 1. WELCOME Presentation: Textile Dyeing Industries in Bangladesh for Sustainable Development.
  • 2. PRESENTED BY: Md. Al-Amin Masum ID: 2015100400011 Batch: 29th BSc in Textile Engineering Southeast University alaminmasum11@gmail.com
  • 3. INTRODUCTION  Bangladesh has emerged, in just under decade, as the second largest readymade garment manufacturing nation in the world, The garment sector now accounts for about 77% of the country’s foreign exchange earnings, and 50% of its industrial work force. Textile is the most important sector of Bangladesh’s economy. Textile industry uses large quantity of water in its production processes and highly polluted and toxic waste waters are discharged into sewers and drains without any kind of treatment.
  • 4. CONTENT  Chemical components used in dyeing industries.  Health and environmental hazards.  Environmental Sustainability Of Textile Dyeing Industries.  Eco friendly textile fibres.  The impact of Green Chemistry in Coloration.  Effluent treatment technologies for textile dyeing industries.  Effluent treatment plant for textile dyeing industries.  Applying the idea of Common effluent treatment plant to minimize the cost effect .  Effective process for handling effluent water of textile dyeing industries  Designing of zero discharge system.  Treatment of textile dyeing waste water by using semiconductor photo catalysis.  Mitigation Measures Due To Environmental Impacts.
  • 5. CHEMICAL COMPONENTS USED IN DYEING INDUSTRIES  A dye can generally be described as a colored substance that has an affinity to the substrate to which it is being applied.  The dye is usually used as an aqueous solution and may require a mordant to improve the fastness of the dye on the fiber.  The dyes were obtained from animal, vegetable or mineral origin with no or very little processing.
  • 6. HEALTH AND ENVIRONMENTAL HAZARDS  The first step in prevention of poisoning in the dye industry includes well ventilated, properly equipped buildings.  Selection of workmen is important and the use of the best methods in manufacturing.  The hazards of the dye industry are those connected with any industry plus the poisonous chemicals necessarily handled in the production of dye stuffs. 
  • 7. CONTINUE…..  Electromagnetic fields may also be found in some workplaces in the textiles sector.  Each processing stage from the production of materials to the manufacturing, finishing, coloring and packaging poses risks for workers, and some of these are particularly dangerous for women’s health.
  • 8. ENVIRONMENTAL SUSTAINABILITY OF TEXTILE DYEING INDUSTRIES.  The textile industry is considered as the most ecologically harmful industry in the world. The eco-problems in textile industry occur during some production processes and are carried forward right to the finished product. Exploring and implementing sustainable textile materials and products through sustainable design approach.  Eco friendly textile fibres.  The impact of Green Chemistry in Coloration
  • 9. Continue…..  Eco friendly textile fibres :There are some Eco friendly Textile Fibres called green fibres.  Organic cotton.  Recycled cotton.  Recycled polyester.  Sustainable Processing of Textiles.  Organic Cotton: Cotton is one of agriculture's most water- intensive and pest sensitive crops; it is estimated to consume 11% of the world's pesticides. A sustainable alternative is Organic cotton having social and environmental benefits.  Recycled Cotton: Recycled Cotton is also an eco-friendly choice in cotton clothing since recycled cotton is cotton fabric which is made from recovered cotton that would otherwise be cast off during the spinning, weaving or cutting process.
  • 10. CONTINUE…  Recycled Polyester: Polyester fibre is one of the most non- biodegradable polymer which create environmental problems. The legislation opens the door towards working over recycling of PET. The Wellman Inc is the world’s largest Polyester recycler.  Sustainable Processing of Textiles: There is need for eco- friendly wet processing that is sustainable and beneficial methods. Number of sustainable practices has been implemented by various textile processing industries such as Eco friendly bleaching; Peroxide bleaching; Eco friendly dyeing and Printing; Low impact dyes; Natural dyes; Azo Free dyes; Phthalates Free Printing
  • 11. THE IMPACT OF GREEN CHEMISTRY IN COLORATION  Dye Chemistry: If we look into the Dye chemistry, the appreciable work has been seen by alternative synthesis, sustainable source and natural platform chemicals. Dyes in effluent on other hand, is reduced due to efficiencies of dye sorption and cleaner treatment technologies.  Auxiliary Chemicals: Auxiliaries chemicals are those which are used other than colorants (dyes and pigments). Most of the harmful chemicals have been replaced with the sustainable ones or have less effect on the effluent load and even reduction in use and emission of harmful auxiliaries
  • 12. EFFLUENT TREATMENT TECHNOLOGIES FOR TEXTILE DYEING INDUSTRIES  The most common and so far effective solution is to use effluent treatment plant to treat the waste water of dyeing industries. But due to their high operational and maintenance cost, the concept of CETP (common effluent treatment plant) can be introduced which is discussed later broadly in this section. Moreover some other technologies like effective process for handling effluent water, designing of zero discharge system and applying of semiconductor photo catalysis system are also discussed here.
  • 13. EFFLUENT TREATMENT PLANT FOR TEXTILE DYEING INDUSTRIES  All the dyeing industries should have the authentic waste water treatment plant but unfortunately there are many dyeing industries in Bangladesh which are running without any ETP. Only a few of them have ETP like Unique dyeing industry. A major environmental hazard present in textile industries is the discharge of untreated effluent to the environment, causing pollution of nearby soil and water.
  • 14. Applying the idea of Common effluent treatment plant to minimize the cost effect  Common Effluent Treatment Plant is the concept of treating effluents by means of a collective effort mainly for a cluster of small scale industrial units. This concept is similar to the concept of Municipal Corporation treating sewage of all the individual houses. The main objective of CETP is to reduce the treatment cost for individual units while protecting the environment.
  • 15. Effective process for handling effluent water of textile dyeing industries  Textile waste water can be handled by using evaporation and solid separation process. The technology is based on basic principle of reduction of quantity by concentrating the effluent and subsequently separation of salt and water.  The evaporation system: Textile Effluent is fed to the vacuum evaporator to concentrate up to 40% solids concentration.  The separation process (Zero Liquid Discharge Section): The resultant slurry (concentrate) is fed to the thickener and centrifuging section for converting the liquid concentrate to solid waste.
  • 16. DESIGNING OF ZERO DISCHARGE SYSTEM  The designing of zero discharge system can also be helpful for textile effluent water. The zero discharge system can be implied to dyeing and bleaching operation. zero discharge treatment system design should consider the following facts/requirements:  Quantity of the effluent to be treated.  Variability in time of the quantity as well as quality of the effluent.  Unit processes suitable for achieving desired purposes [such as removal of total suspended solids (TSS), reduction in biological oxygen demand (BOD), etc.] for the given nature of the effluent.  The upper and lower limits of performance of each unit process.  The durability of the system to be adopted.  The feasibility of establishing suitable collection and conveyance system in the case of a common treatment facility .
  • 17. TREATMENT OF TEXTILE DYEING WASTE WATER BY USING SEMICONDUCTOR PHOTO CATALYSIS  Semiconductor photo catalysis is an attractive treatment for industrial wastewater.  Semiconductor photo catalysis can be defined as the reaction in which the decomposition of organic substances in an aqueous solution by means of semiconductor likes TiO2 or ZnO in presence of light.  Semiconductors are used to degrade the organic pollutant in water to less harmful materials.  The removal of colour from wastewater is often more important than the removal of other organic colourless chemicals.
  • 18. MITIGATION MEASURES DUE TO ENVIRONMENTAL IMPACTS  Textile dyeing industry is playing an important role in the national economy of our country. It upgrades the lifestyle of lower class people of our country. It minimizes the problem of unemployment to a great extent. we should find some mitigation measures to minimize the adverse impact and increase the beneficial impact.
  • 19. CONTINUE…  To save the aquatic biology.  Better construction and maintenance is needed for sewerage and waste disposal.  Air quality index should be mandatory for every industry like Unique is applied for air emission protection.  To ensure the public safety the regular checkup of the laborers should be done.  Skin test, blood test should be done for the workers on regular basis.  Emergency Evacuation due to fire is very important for dyeing industries as there are many chemicals which may be flammable and explosive used in dying process.  BOD and COD test should be done for effluent as well as for drinking water.
  • 20. CONCLUTION  In Bangladesh due to textile dyeing industries, the main negative impact afflicting the local environment severely is the hazards caused by dye effluents, which contain both chemical and organic pollutants. These can be highly toxic. Last of all, for the greater benefits of our country, all people involved in textile dyeing should be environmentally conscious to preserve our environment as well as to carry the reputation of our readymade garments in developed countries.