This document discusses sterility testing methodology and interpretation. It covers principles, objectives, culture media, control tests, test methods including membrane filtration and direct inoculation, general methods for different product types, sterility assurance, and interpretation of results. The goal is to detect any viable microorganisms that may be present in sterile pharmaceutical preparations through use of optimized growth conditions and sampling methods.
UNIT 6 Fermentation technology, Fermenters, Study of Media, types of fermenta...Shyam Bass
UNIT-6 6th Sem B.Pharma Pharmaceutical Biotechnology-
Following slides include-
Fermentation technology and biotechnological products :
Fermentation methods and general requirements
Study of media
Equipment
Sterilization methods
Aeration process
Stirring
large scale production fermenter design and its various controls
BY- SHYAM BASS
Microbial Assay of Antibiotics
STANDARD PREPARATION AND UNITS OF ACTIVITY
Preparation of media
Buffer solutions
Standard solution
Sample solution
Test organisms
Preparation of inoculum Method -1
Method 2
Method 3
Method 4
Determination of Inoculum
Apparatus
Assay design
Assay method
cylinder plate method
One level assay with standard curve
Estimation of potency
Turbidimetric method
“Pellets Technology: Special focus on Wruster Coating and Extruder
spheronization”
Basic introduction, various methods of pellets technology, Wruster process, equipments, various process parameters and equipment parameters, Extrusion-Spheronization, Equipments, process and equipment parameters
Pyrogens include any substance capable of eliciting a febrile (or fever) response upon injection or infection
Endotoxin is a subset of pyrogens that are strictly of gram- negative bacterial origin; they occur (virtually) nowhere else in nature.
Lipopolysaccharide (LPS)is a part of endotoxin, or, endotoxin is the natural complex of LPS occurring in the outer layer of the bilayered gram-negative bacterial cell
In Process Quality Control Tests (IPQC) For Parenteral or Sterile Dosage FormsSagar Savale
These are the tests performed between QA and QC and provides for the authorization of approved raw materials for manufacturing based on actual laboratory testing generally called as IPQC such as physical, chemical, microbiologic and biologic tests.
UNIT 6 Fermentation technology, Fermenters, Study of Media, types of fermenta...Shyam Bass
UNIT-6 6th Sem B.Pharma Pharmaceutical Biotechnology-
Following slides include-
Fermentation technology and biotechnological products :
Fermentation methods and general requirements
Study of media
Equipment
Sterilization methods
Aeration process
Stirring
large scale production fermenter design and its various controls
BY- SHYAM BASS
Microbial Assay of Antibiotics
STANDARD PREPARATION AND UNITS OF ACTIVITY
Preparation of media
Buffer solutions
Standard solution
Sample solution
Test organisms
Preparation of inoculum Method -1
Method 2
Method 3
Method 4
Determination of Inoculum
Apparatus
Assay design
Assay method
cylinder plate method
One level assay with standard curve
Estimation of potency
Turbidimetric method
“Pellets Technology: Special focus on Wruster Coating and Extruder
spheronization”
Basic introduction, various methods of pellets technology, Wruster process, equipments, various process parameters and equipment parameters, Extrusion-Spheronization, Equipments, process and equipment parameters
Pyrogens include any substance capable of eliciting a febrile (or fever) response upon injection or infection
Endotoxin is a subset of pyrogens that are strictly of gram- negative bacterial origin; they occur (virtually) nowhere else in nature.
Lipopolysaccharide (LPS)is a part of endotoxin, or, endotoxin is the natural complex of LPS occurring in the outer layer of the bilayered gram-negative bacterial cell
In Process Quality Control Tests (IPQC) For Parenteral or Sterile Dosage FormsSagar Savale
These are the tests performed between QA and QC and provides for the authorization of approved raw materials for manufacturing based on actual laboratory testing generally called as IPQC such as physical, chemical, microbiologic and biologic tests.
Sterility testing products (solids, liquids, ophthalmic and other sterile pro...Ms. Pooja Bhandare
PHARMACEUTICAL MICROBIOLOGY (BP303T)Unit-IIIPart-6 Sterility testing products (solids, liquids, ophthalmic and other sterile products) according to IP, BP, USP.
Introduction: Test for Sterility. Culture Media. Fluid Thioglycollate Medium (FTM).
Alternative Thioglycollate Medium (ATM).
Soybean Casein Digest Medium (SCDM).
Tests for Culture Media:
Sterility of Media.
Growth Promotion Test.
Test for Bacteriostatic and Fungistatic.
Sterility Test Methods. Methods A: Membrane Filtration.
Method B: Direct Inoculation Pyrogen Test Methods. Rabbit Test. LAL Test.
In this slide contains adulteration, milk standards, sample preparation, identification of adulterants and contamination of milk.
Presented by: G.Sateesh Chandra (Department of pharmaceutical analysis).RIPER, anantapur
The efficacy of antimicrobial preservation of a pharmaceutical preparation on its own or, if necessary, with the addition of a suitable preservative has to be ascertained during the development of the product.
The primary purpose of adding antimicrobial preservatives to dosage forms is to prevent adverse effects arising from contamination by micro-organisms that may be introduced inadvertently during or subsequent
to the manufacturing process.
However, antimicrobial agents should not be used solely to reduce the viable microbial count as a substitute for good manufacturing procedures.
There may be situations where a preservative system may have to be used to minimise proliferation of micro-organisms in preparations that are not required to be sterile.
2. Contents
INTRODUCTION
PRINCIPLE
OBJECTIVES
CULTURE MEDIA
CONTROL TESTS
TEST METHODS
GENERAL METHOD
STERILITY ASSURANCE
INTERPRETATION OF RESULTS
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3. Introduction
Sterilization – Process of removing microorganisams
Sterility testing – For detecting either viable form of
microorganisms are present or not in or on pharmacopoeial
preparation.
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4. Products which Are necessary to be sterilized:-
injections,
implants,
syringes,
bandages,
dressings,
needles,
surgical instruments,
Ophthalmic product, etc.
The test must be carried out in an aseptic area to avoid accidental
contamination.
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5. Principle
If microorganisms are placed in a medium which provide nutritive
materials and water and kept at a favorable temperature the
organism will grow and their growth can be indicated by turbidity in
the originally clear medium.
The sterility tests provide optimum conditions for the growth and
multiplication of every organism, vegetative spore, healthy or
injured, that might be a contaminant.
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6. Sterility, in the microbiological sense, means freedom from living
organisms and therefore it is not possible to claim that a batch of
products is sterile unless-the entire content of each and every
container in the batch has been tested.
these conditions are not possible because The article or preparation
under test is either destroyed (example an injectable solution) or
made unstable (a syringe). Therefore only a part of the batch can be
sampled.
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7. Objectives
For validation of sterilization process
To check presence of microorganisms in preparation which are
sterile.
To prevent the issue of contaminated product in market.
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8. Culture media
Media must initiate and maintain the vigorous growth of small
numbers of aerobic and anaerobic bacteria including spores.
It must have,
sufficient moisture,
adequate pH range,
adequate nutrients
suitable redox potential.
CLASSIFICATION OF MEDIA:-
1. FOR DETECTION OF AEROBES-
Peptone broth
Glucose peptone broth
2. FOR DETECTION OF ANAEROBES-
Cooked meat medium
Semi fluid meat medium
Liver broth
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9. 3. FOR DETECTION OF AEROBES AND ANAEROBES-
Fluid thioglycolate media
Thioglycolate broth media
Corn steep liquor-sodium thioglycolate medium
Semi-fluid hydrosulphite medium.
4. FOR DETECTION OF AEROBIC AND LOWER FUNGI
Soyabean caesin digest medium
Sabourould’s (fluid) medium
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10. A. Fluid thioglycolate medium
INGREDIENTS QUANTITY PERPOSE
L-cystein 0.5g -SH contg amino acid
Sodium chloride 2.5g Isotonicity
Dextrose 5.5g Energy source, reducing
agent
Agar 0.75g Viscosity enhancer,
growth promoter
Yeast extract 5g ‘C’, ‘N’ source and
vitamins
Sod. Thioglycolate 0.5g Reducing agent
Pancreatic digest of 15g Nutrient
casein
Resazurin / methylene 1ml Oxidation-reduction
Blue indicator
Distilled water Upto 1000ml
Sterilize in an autoclave at 121C for 20min.
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11. B. Alternative thioglycolate medium
It contains no agar and indicator.
It is used with-
1. Turbid suspensions and viscid products (creams).
2. For devices having tubes with small Lumina.
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12. C. Soyabean caesin digest medium
INGREDIENT QUANTITY FUNCTION
Pancreatic digest of 17g ‘C’, ‘N’ & essential
casein amino acids
Pancreatic digest of 3g ‘C’, ‘N’ & essential
soyabean meal amino acids
Sodium chloride 5g Isotonicity
Dibasic potassium 2.5g Source if ions and
phosphate buffer
Dextrose 2.5g Reducing agent, ‘C’
source
Distilled water 1000ml
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13. Control tests
There are two types of tests:-
1. Negative Control
2. Positive Control (Fertility Test)
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14. Test methods
• Method – A: - Membrane filtration
• Method – B: - Direct inoculation
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15. Method – A:- Membrane filtration
They are of three types Of fluid used in This method:-
1. FLUID-A: -
• Dissolve 1g of peptic digest of animal tissue such as
bacteriological peptone or its
• equivalent in water to make 1L,
• Filter or centrifuge to clarify,
• Adjust the pH to 7.1+ 0.2.
• Dispense into flasks in 100ml quantities and sterilize at 121C for
20 min.
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16. 2. FLUID-B (as per IP) or FLUID-D (as per USP): -
• If the test sample contains lecithin or oil, use fluid A to each literf of
• which has been added 1ml of polysorbate-80,
• adjust pH 7.1+0.2.
• Dispense into flasks and sterilize it at 121C for 20 min.
3. FLUID-K (USP):-
• Dissolve 5g of peptic digest of animal tissue, 3g of beef extract, and 10g
of polysorbate-80 in water to make 1L.
• Adjust pH to obtain, after sterilization, a pH of 6.9+0.2.
• Dispense into containers, and sterilize via appropriate process.
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17. METHOD: -
This method needs an exceptional skill and special knowledge.
It also calls for the routine use of positive and negative controls. A
suitable positive control is the occasional use of a known solution
containing a fix number of microorganisms.
The specific quantity of test specimen is taken and is made to pass
through a membrane with fix pore diameter.
That membrane is then collected and washed using diluting fluids
and then is incubated in several Culture Medias for growth of
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18. Advantages of METHOD-A:-
a. Wide applications for mostly all kind of products.
b. A very large volume can be tested.
c. Smaller volume of broth required.
d. Applicable to substances to which no effective inactivators are
known.
e. Subculturing is eliminated.
Disadvantages of METHOD-A:-
a. Possibility of adsorption of sufficient medicament to vitiate the test
cannot be discounted entirely.
b. High skilled staff and exceptionally good aseptic techniques are
necessary.
c. High cost. APMC College Of Pharmaceutical
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19. This method is used for,
a. An oil
b. An ointment that can be put into the solution
c. A non bacteriostatic solid not readily soluble in the culture
medium.
d. A soluble powder or a liquid that possess inherent bacteriostatic or
fungistatic properties.
e. For liquid products where the volume in a container is 100ml or
more only method A is employed.
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20. B. Direct inocculation method:-
Here the sample is directly transferred aseptically into media tubes
to access presence of any viable organism.
This method is applicable only for
a. Powders which are soluble in water.
b. Solutions which are miscible in water.
c. Substances like gauge, cotton.
Here great care should be taken in order to avoid accidental
contamination
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21. General Methods
Liquids
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22. Solids
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23. Devices
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28. Sterility Assurence
The achievement of sterility within any one item in a population of
items submitted to a sterilisation process cannot be guaranteed that
it is 100% sterile.
there is always a finite statistical probability that a micro-organism
may survive the sterilising process.
the probability of survival is determined by the number, types and
resistance of the microorganisms present and by the environment in
which the organisms exist during treatment.
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29. The SAL(Sterility Assurance Level) for a given process is
expressed as the probability of a non-sterile item in that population.
not more than one viable micro-organism in 1x 106 sterilised items
of the final product.
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31. Reference
Indian Pharmacopoeia, 2007, Government
of India Ministry of Health and Family
Welfare, The Indian Pharmacopoeia
Commision, Ghaziabad,Vol.– 1, 53
The United States Pharmacopoeia- the
National Formulary, Asian edition, 2003
Cooper & Gunns’s Dispensing
pharmaceutical students,12th edition,CBS
publication & distributers, pp 445-446
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