The document provides an overview and guide for teaching Shielded Metal Arc Welding (SMAW) including learning objectives, safety procedures, welding principles, equipment setup, the welding process, troubleshooting techniques, electrode classification, and sample lesson plans. Key topics covered include striking an arc, travel speed, arc length, filler metals, and the advantages and limitations of the SMAW process.
Welding equipment's is the tools used in the welding
The following equipment's used in the welding
1. Power Source (AC or DC)
2. Electrode Holder
3. Welding Cables
4. Ground Clamp
5. Welding Electrodes
6. Welding Helmets & Hand Shield
7. Protective Cloths
8. Finishing tools – Wire brush, Chipping Hammers.
SMAW is one of the basic and most common of all welding processes. this presentation is geared towards helping the general public in understanding the fundamentals of SMAW process. Look out for my next series of publications...
ELECTRICAL TOOLS
Like any other repair or improvement project around the house, electrical work requires tools.
There are also some specialty electrical tools that come in handy from time to time, and these are readily available at most home centers, hardware stores, electrical supply stores, and online retailers.
Welding equipment's is the tools used in the welding
The following equipment's used in the welding
1. Power Source (AC or DC)
2. Electrode Holder
3. Welding Cables
4. Ground Clamp
5. Welding Electrodes
6. Welding Helmets & Hand Shield
7. Protective Cloths
8. Finishing tools – Wire brush, Chipping Hammers.
SMAW is one of the basic and most common of all welding processes. this presentation is geared towards helping the general public in understanding the fundamentals of SMAW process. Look out for my next series of publications...
ELECTRICAL TOOLS
Like any other repair or improvement project around the house, electrical work requires tools.
There are also some specialty electrical tools that come in handy from time to time, and these are readily available at most home centers, hardware stores, electrical supply stores, and online retailers.
This slide is for mechanical engineering student. this is basically describes about the arc welding and its types with processes and also its advantages and disadvantages..... Remember us in your Prayers Folks.
This training is very necessary to them who are working in Electronics manufacturing because Soldering process is the Heart of Electronics Industry, that's why this training is very important to employees.
Manufacturing technology I ME 8351 joining process DrPETERPRAKASH
This is very much useful for engineering students, Teachers and industrialist. Adequate knowledge of the concept and principles of welding and welding process used in various industries.
Software Delivery At the Speed of AI: Inflectra Invests In AI-Powered QualityInflectra
In this insightful webinar, Inflectra explores how artificial intelligence (AI) is transforming software development and testing. Discover how AI-powered tools are revolutionizing every stage of the software development lifecycle (SDLC), from design and prototyping to testing, deployment, and monitoring.
Learn about:
• The Future of Testing: How AI is shifting testing towards verification, analysis, and higher-level skills, while reducing repetitive tasks.
• Test Automation: How AI-powered test case generation, optimization, and self-healing tests are making testing more efficient and effective.
• Visual Testing: Explore the emerging capabilities of AI in visual testing and how it's set to revolutionize UI verification.
• Inflectra's AI Solutions: See demonstrations of Inflectra's cutting-edge AI tools like the ChatGPT plugin and Azure Open AI platform, designed to streamline your testing process.
Whether you're a developer, tester, or QA professional, this webinar will give you valuable insights into how AI is shaping the future of software delivery.
Essentials of Automations: Optimizing FME Workflows with ParametersSafe Software
Are you looking to streamline your workflows and boost your projects’ efficiency? Do you find yourself searching for ways to add flexibility and control over your FME workflows? If so, you’re in the right place.
Join us for an insightful dive into the world of FME parameters, a critical element in optimizing workflow efficiency. This webinar marks the beginning of our three-part “Essentials of Automation” series. This first webinar is designed to equip you with the knowledge and skills to utilize parameters effectively: enhancing the flexibility, maintainability, and user control of your FME projects.
Here’s what you’ll gain:
- Essentials of FME Parameters: Understand the pivotal role of parameters, including Reader/Writer, Transformer, User, and FME Flow categories. Discover how they are the key to unlocking automation and optimization within your workflows.
- Practical Applications in FME Form: Delve into key user parameter types including choice, connections, and file URLs. Allow users to control how a workflow runs, making your workflows more reusable. Learn to import values and deliver the best user experience for your workflows while enhancing accuracy.
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We’ll wrap up with a glimpse into future webinars, followed by a Q&A session to address your specific questions surrounding this topic.
Don’t miss this opportunity to elevate your FME expertise and drive your projects to new heights of efficiency.
Generating a custom Ruby SDK for your web service or Rails API using Smithyg2nightmarescribd
Have you ever wanted a Ruby client API to communicate with your web service? Smithy is a protocol-agnostic language for defining services and SDKs. Smithy Ruby is an implementation of Smithy that generates a Ruby SDK using a Smithy model. In this talk, we will explore Smithy and Smithy Ruby to learn how to generate custom feature-rich SDKs that can communicate with any web service, such as a Rails JSON API.
UiPath Test Automation using UiPath Test Suite series, part 3DianaGray10
Welcome to UiPath Test Automation using UiPath Test Suite series part 3. In this session, we will cover desktop automation along with UI automation.
Topics covered:
UI automation Introduction,
UI automation Sample
Desktop automation flow
Pradeep Chinnala, Senior Consultant Automation Developer @WonderBotz and UiPath MVP
Deepak Rai, Automation Practice Lead, Boundaryless Group and UiPath MVP
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The IoT and OT threat landscape report has been prepared by the Threat Research Team at Sectrio using data from Sectrio, cyber threat intelligence farming facilities spread across over 85 cities around the world. In addition, Sectrio also runs AI-based advanced threat and payload engagement facilities that serve as sinks to attract and engage sophisticated threat actors, and newer malware including new variants and latent threats that are at an earlier stage of development.
The latest edition of the OT/ICS and IoT security Threat Landscape Report 2024 also covers:
State of global ICS asset and network exposure
Sectoral targets and attacks as well as the cost of ransom
Global APT activity, AI usage, actor and tactic profiles, and implications
Rise in volumes of AI-powered cyberattacks
Major cyber events in 2024
Malware and malicious payload trends
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Vulnerability exploit attempts on CVEs
Attacks on counties – USA
Expansion of bot farms – how, where, and why
In-depth analysis of the cyber threat landscape across North America, South America, Europe, APAC, and the Middle East
Why are attacks on smart factories rising?
Cyber risk predictions
Axis of attacks – Europe
Systemic attacks in the Middle East
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https://sectrio.com/resources/ot-threat-landscape-reports/sectrio-releases-ot-ics-and-iot-security-threat-landscape-report-2024/
Transcript: Selling digital books in 2024: Insights from industry leaders - T...BookNet Canada
The publishing industry has been selling digital audiobooks and ebooks for over a decade and has found its groove. What’s changed? What has stayed the same? Where do we go from here? Join a group of leading sales peers from across the industry for a conversation about the lessons learned since the popularization of digital books, best practices, digital book supply chain management, and more.
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Neuro-symbolic is not enough, we need neuro-*semantic*Frank van Harmelen
Neuro-symbolic (NeSy) AI is on the rise. However, simply machine learning on just any symbolic structure is not sufficient to really harvest the gains of NeSy. These will only be gained when the symbolic structures have an actual semantics. I give an operational definition of semantics as “predictable inference”.
All of this illustrated with link prediction over knowledge graphs, but the argument is general.
Epistemic Interaction - tuning interfaces to provide information for AI supportAlan Dix
Paper presented at SYNERGY workshop at AVI 2024, Genoa, Italy. 3rd June 2024
https://alandix.com/academic/papers/synergy2024-epistemic/
As machine learning integrates deeper into human-computer interactions, the concept of epistemic interaction emerges, aiming to refine these interactions to enhance system adaptability. This approach encourages minor, intentional adjustments in user behaviour to enrich the data available for system learning. This paper introduces epistemic interaction within the context of human-system communication, illustrating how deliberate interaction design can improve system understanding and adaptation. Through concrete examples, we demonstrate the potential of epistemic interaction to significantly advance human-computer interaction by leveraging intuitive human communication strategies to inform system design and functionality, offering a novel pathway for enriching user-system engagements.
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GDG Cloud Southlake #33: Boule & Rebala: Effective AppSec in SDLC using Deplo...James Anderson
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The modern software delivery process (or the CI/CD process) includes many tools, distributed teams, open-source code, and cloud platforms. Constant focus on speed to release software to market, along with the traditional slow and manual security checks has caused gaps in continuous security as an important piece in the software supply chain. Today organizations feel more susceptible to external and internal cyber threats due to the vast attack surface in their applications supply chain and the lack of end-to-end governance and risk management.
The software team must secure its software delivery process to avoid vulnerability and security breaches. This needs to be achieved with existing tool chains and without extensive rework of the delivery processes. This talk will present strategies and techniques for providing visibility into the true risk of the existing vulnerabilities, preventing the introduction of security issues in the software, resolving vulnerabilities in production environments quickly, and capturing the deployment bill of materials (DBOM).
Speakers:
Bob Boule
Robert Boule is a technology enthusiast with PASSION for technology and making things work along with a knack for helping others understand how things work. He comes with around 20 years of solution engineering experience in application security, software continuous delivery, and SaaS platforms. He is known for his dynamic presentations in CI/CD and application security integrated in software delivery lifecycle.
Gopinath Rebala
Gopinath Rebala is the CTO of OpsMx, where he has overall responsibility for the machine learning and data processing architectures for Secure Software Delivery. Gopi also has a strong connection with our customers, leading design and architecture for strategic implementations. Gopi is a frequent speaker and well-known leader in continuous delivery and integrating security into software delivery.
4. Learning Competencies
Subject Matter
Content:
• 1. Essentials of welding
• 2. International welding codes and standards
• 3. Acceptable weld profiles
• 4. Weld defects, causes and remedies
• 5. Welding Procedure Specifications (WPS)
• 6. Welding techniques and procedures
• 7. Safe welding practices
4
5. Learning Competencies
Subject Matter
Content standard:
The leaner demonstrates an understanding of the
concepts and underlying principle in Shielded
Metal Arc Welding (SMAW)
Performance standard:
The learner independently performs Shielded
Metal Arc Welding (SMAW) processes based on
market standards.
5
6. Learning Competencies
Subject Matter
Learning competency:
L.O. 1 WELD CARBON STEEL PLATES IN FLAT POSITION (1G)
• 1.4 Conducts visual inspection on the finished
weldment in accordance with welding standards for
TOPIC: 1.4.4 Uniformity of beads
DOMAIN/COMPONENT
PERFORM GROOVE WELDING ON CARBON STEEL
PLATE (GW)
CODE
CODE: TLE_IAAW9-12GW-Ia-j-1
6
7. Objectives
• At the end of the lesson the students
are able to:
Familiarize the finish weldment visually
acceptable in accordance with welding
standards for uniformity of bead.
Perform and weld carbon steel plate in
groove weld in accordance with welding
standards for uniformity of bead.
Value the accuracy of their
output(Smoothness and Uniformity of
bead ripples must be in accordance with
welding standard and finish at the exact
given time).
7
Most structural steel welders
are required to be certified
8. 8
Overview
• During this overview, we
will discuss the following
topics:
• Arc
• Bead
• Weldbead
• Weldment
• Stringer bead
• Wave bead
• Standard length of bead by
stroke
The SMAW process is great for
maintenance and repair work!
9. 9
SMAW Process
1
Travel direction
Electrode
Arc
2
Weld Puddle 3
Shielding Gas
4
Solidified Weld Metal
5
Slag
6
Let’s take a little closer look at the SMAW process…
1
Travel direction
Electrode
Arc
2
Weld Puddle
3
Shielding Gas
4
Solidified Weld Metal
5
Slag
6
10. 10
# 2- The Arc
• An arc occurs when the
electrode comes in
contact with the work-
piece and completes the
circuit … like turning on a
light!
• The electric arc is
established in the space
between the end of the
electrode and the work
• The arc reaches
temperatures of 10,000°F
which melts the electrode
and base material
Can you identify the weld joint
and position being used?
11. 11
# 5- Solidified Weld Metal
• As the molten weld
puddle solidifies, it forms
a joint or connection
between two pieces of
base material
• When done properly on
steel, it results in a weld
stronger than the
surrounding base metal
12. Bead
Bead
• - the deposited filler metal on and in the work surface
when the wire or electrode is melted and fused into the
steel.
12
13. Stringer bead
Stringer bead
• - is a narrow straight weld bead with only a dragging
motion or light oscillation
• - It also created by moving the electrode straight along
the weld joint
13
14. Wave bead
Wave bead
• - is usually used on the last bead, or cap of the weld. It is
made when you OSCILLATE the rod in a wide pattern
back and forth or side to side moving of electrode
14
15. •
• STANDARD LENGTH OF WELD BEAD
• Standard length of electrode 14” inches
• Standard core diameter of electrode
– 5/32” inches in diameter
– 1/16” inches in diameter
– 1/8” inches in diameter
15
17. 17
SMAW Lesson #1
• Objective: To run a straight bead on flat plate and to fill the crater
• Equipment:
– Single Process -
Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 3/16” or thicker
– 1/8” Fleetweld 37 (E6013)
Good Poor
18. 18
SMAW Lesson #2
• Objective: To run a bead with the whip technique
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision SMAW 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 3/16” or thicker
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
20. Assessment Card
General Direction: Read each item carefully and encircle the letter of the correct answer
from the choices.
1.In performing stringer bead, a 1/8” inches in diameter of electrode and 14” inches in length of
electrode must produce a long straight bead which measuare_______?
a) 12 inches weld bead b. 15 inches weld bead c. 6 inches weld bead d. 10 inches weld
bead
2.The following are essentials for proper welding, EXCEPT?
a) Correct brand electrode c. Correct arc length
b) Correct travel speed d. Correct selection of electrode
3.It is one of the general strokes in welding?
a) Weldment b. Bead c. Stringer bead d. Uphill technique
4.Weld defect may occur after the finish weldment, what is the acceptable weld profile of the bead.
a) Smooth and uniform weld bead c. Smooth and rusty
b) Smooth with defect d. Equal thickness of weld bead
5.Which of the following is NOT a safety precaution in the practical area?
a) Avoid wearing jewelries c. Avoid hazardous chemical from expose
b) Avoid horse playing d. Inspect the equipment before energizing
20
24. • Curriculum Guide (CG),
• WELDING
FUNDAMENTALS
(BOOK)
• Lincoln electric
24
This welder chips the slag off of a
weld during the repair of railroad
tracks
28. 28
SMAW Safety
• ‘SMAW Safety’ is supplemental
and does not replace the
information found in ‘Arc Welding
Basics’
• Understand and follow all safety
precautions listed in ‘Safety in
Welding, Cutting, and Allied
Processes’ (ANSI Z49.1) and Arc
Welding Safety (E205)
• Understand and follow all warning
labels found:
– On welding equipment
– With all consumable packaging
– Within instruction manuals
• Read Material Safety Data Sheets
(MSDS)
If you ever have a question about your
safety or those around you, PLEASE
ASK YOUR INSTRUCTOR!
29. 29
SMAW Safety
• Fumes and Gases can be dangerous
– Keep your head out of the fumes
– Use enough ventilation, exhaust at the arc, or both, to keep fumes and gases
from your breathing zone and the general area
– The SMAW process can withstand wind and exhaust near the arc from ventilation
equipment
• Electric Shock can kill – to receive a shock your body must touch the electrode and
work or ground at the same time
– Do not touch the electrode or metal parts of the electrode holder with skin or wet
clothing
– Keep dry insulation between your body and the metal being welded or ground
• Arc Rays can injure eyes and skin - Choose correct filter shade (See chart below)
** Information taken from ANSI Z49.1:2005**
31. 31
SMAW Principles
• The American Welding
Society defines SMAW as
Shielded Metal Arc
Welding
• SMAW:
– Is commonly known as
‘Stick’ welding or manual arc
welding
– Is the most widely used arc
welding process in the world
– Can be used to weld most
common metals and alloys
32. 32
SMAW Welding Circuit
• Current flows through the electrode cable, to the
electrode holder, through the electrode, and across the
arc
• On the work side of the arc, the current flows through the
base material to the work clamp and back to the welding
machine
33. 33
1- The Electrode
• Is a consumable - it gets
melted during the welding
process
• Is composed of two parts
– Core Rod (Metal Filler)
Carries welding current
Becomes part of the weld
– Flux Coating
Produces a shielding gas
Can provide additional filler
Forms a slag
34. 34
3- Weld Puddle
• As the core rod, flux
coating, and work
pieces heat up and
melt, they form a pool
of molten material
called a weld puddle
• The weld puddle is
what a welder watches
and manipulates while
welding
1/8” E6013 at
125 Amps AC
35. 35
4- Shielding Gas
• A shielding gas is
formed when the
flux coating melts.
• This protects the
weld puddle from
the atmosphere
preventing
contamination
during the molten
state
The shielding gas protects the molten
puddle from the atmosphere while
stabilizing the arc
2
3
Shielding Gas
4
36. 36
6- Slag
• Slag is a combination of the flux
coating and impurities from the
base metal that float to the
surface of the weld.
• Slag quickly solidifies to form a
solid coating
• The slag also slows the cooling
rate of the weld
• The slag can be chipped away
and cleaned with a wire brush
when hard
This welder chips the slag off of a
weld during the repair of railroad
tracks
40. 40
SMAW Equipment Set Up
1. Turn power supply on
2. Connect work clamp
3. Select electrode
a. Type
b. Diameter
4. Adjust output
a. Polarity
b. Amperage
6. Insert electrode into electrode
holder
41. 41
SMAW Process Variables
• Settings on the machine
– Polarity : AC, DC+, DC-
– Amperage Output
• Operator Controlled
Variables
– Work Angle
– Travel Angle
– Arc Length
– Travel Speed
A straight AC machine will
not have a polarity switch
like this AC/DC machine
43. 43
Striking an Arc
• To begin the SMAW Process, you must first strike an
arc. This can be done using one of the following
techniques:
– Scratch start – scratch the electrode on the base metal like a
match
– Tap Start – tap the rod against the base metal
44. 44
Work Angle
• The work angle is the
angle between the
electrode and the
work as depicted on
the left
• Work angles can vary
depending on the
position the weld is
being made in
90°
45. 45
Travel Angle
• Also commonly called
Lead Angle
• The travel (lead)
angle is the angle
between the
electrode and the
plane perpendicular
to the weld axis
20-30°
46. 46
Arc Length
• After striking the arc, maintain a 1/8” distance
between the electrode and the workpiece
– If the arc length becomes too short, the electrode will
get stuck to the workpiece or ‘short out’
– If the arc length becomes too long; spatter, undercut,
and porosity can occur
Arc Length = 1/8”
47. 47
Travel Speed
• The travel speed is the
speed at which the
electrode moves along
the base material while
welding
– Too fast of a travel speed
results in a ropey or
convex weld
– Too slow of a travel
speed results in a wide
weld with an excessive
metal deposit
The travel speed impacts the
shape of the bead.
End of Weld
48. 48
Filling the Crater
• At the end of the weld, the operator breaks the arc
which creates a ‘crater’
• Use a short pause or slight back step at the end of the
weld to fill the crater
• Large craters can cause weld cracking
Back stepping is a
short move in the
opposite direction of
weld travel
49. 49
Restarting a Bead
• Here is the proper technique for restarting a weld:
1. Strike Arc Here
2. Move Electrode
to Crown of Crater
3. Resume Forward
Travel
53. 53
Advantages of SMAW
• Low initial cost
• Portable
• Easy to use outdoors
• All position
capabilities
• Easy to change
between many base
materials
What safety precautions should
be taken by these welders?
54. 54
Limitations of SMAW
• Lower consumable
efficiency
• Difficult to weld very
thin materials
• Frequent restarts
• Lower operating factor
• Higher operator skill
required for SMAW
than some other
processes Building a barge in a large shipyard
58. 58
SMAW Lesson #1
• Objective: Strike and establish an arc
• Equipment:
– Single Process –
Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 1/8” or thicker
– 1/8” Fleetweld 5P+ (E6010) for DC
or Fleetweld 180 (E6011) for AC
59. 59
SMAW Lesson #2
• Objective: To run a straight bead on flat plate and to fill the crater
• Equipment:
– Single Process -
Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 3/16” or thicker
– 1/8” Fleetweld 37 (E6013)
Good Poor
60. 60
SMAW Lesson #3
• Objective: To run a bead with the whip technique
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 3/16” or thicker
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
61. 61
SMAW Lesson #4
• Objective: To build a pad
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate 3/16” or thicker
– 1/8” Fleetweld 37 (E6013)
62. 62
SMAW Lesson #5
• Objective: To make a fillet weld on a lap joint in the horizontal position (AWS
Position 2F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
2F
Top View Side View
63. 63
SMAW Lesson #6
• Objective: To make a fillet weld on a tee joint in the horizontal position
(AWS Position 2F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
2F
64. 64
SMAW Lesson #7
• Objective: To make a fillet weld on a tee joint in the horizontal position (AWS
Position 2F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Excalibur 7018 (E7018) for DC
or Lincoln 7018AC (E7018) for AC
2F
65. 65
SMAW Lesson #8
• Objective: To make a three pass fillet weld on a tee joint in the horizontal position
(AWS Position 2F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate – ¼”
– 1/8” Excalibur 7018 (E7018) for DC or
Lincoln 7018AC (E7018) for AC
2F
66. 66
SMAW Lesson #9
• Objective: To make a fillet weld on a lap joint in the vertical position welding down
(AWS Position 3FD)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 37 (E6013)
3FD
67. 67
SMAW Lesson #10
• Objective: To make a fillet weld on a tee joint in the vertical position welding down
(AWS Position 3FD)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
3FD
68. 68
SMAW Lesson #11
• Objective: To make a fillet weld on a lap joint in the overhead position (AWS Position
4F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
4F
69. 69
SMAW Lesson #12
• Objective: To make a fillet weld on a tee joint in the overhead position (AWS
Position 4F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate - 10 gauge
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
4F
70. 70
SMAW Lesson #13
• Objective: To make a single pass fillet weld on a tee joint in the vertical position
welding up (AWS Position 3F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate – 1/4”
– 1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
3F
71. 71
SMAW Lesson #14
3F
• Objective: To make a three pass fillet weld on a tee joint in the vertical position
welding up (AWS Position 3F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate – 1/4”
– 1/8” Fleetweld 5P+ (E6010) for
DC or Fleetweld 180 (E6011) for AC
72. 72
SMAW Lesson #15
• Objective: To make a single pass fillet weld on a tee joint in the vertical position
welding up (AWS Position 3F)
• Equipment:
– Single Process - Constant Current Power Source
Idealarc 250 and accessories
Precision TIG 225 and accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate – 1/4”
– 1/8” Excalibur 7018 (E7018) for DC or Lincoln 7018AC (E7018) for AC
3F
73. 73
SMAW Lesson #16
• Objective: To make a three pass fillet weld
on a tee joint in the vertical position welding
up (AWS Position 3F)
• Equipment:
– Single Process - Constant Current
Power Source
Idealarc 250 and accessories
Precision TIG 225 and
accessories
– Multi-Process
Power MIG 350 MP
• Material:
– Mild Steel Plate – 1/4”
– 1/8” Excalibur 7018 (E7018) for DC or
Lincoln 7018AC (E7018) for AC
3F
75. 75
AWS Connection
• The SMAW Welding Unit of study incorporates
the following information taken from the AWS
EG 2.0 requirements:
– Set up for SMAW operations on carbon steel
– Operate SMAW equipment on carbon steel
– Make SMAW fillet welds on carbon steel
77. 77
National Academic Standards
Crosswalk
• The unit, just completed, has covered parts of
academic content listed in the National
Academic Standards as follows:
– NM-PROB.CONN.PK-12.3: Recognizes and applies
mathematics in contexts outside of mathematics.
– NLA-STANDARD 1: Uses the general skills and strategies of
the writing process.
– NLA-STANDARD 7: Uses reading skills and strategies to
understand and interpret a variety of informational texts.
– NS-PHYSICAL SCIENCE: (Experiences) interactions of energy
and matter.