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1
Submitted By -
SHRINIVAS KALBHOR
(T.E. Civil)
Roll No - 22
Guided By -
Prof. Awad S. R.
Contents
 History
 General Introduction
 Why fibres are used?
 What is Fibre Reinforced Concrete
 Types of Fibres
 Factors affecting properties of FRC
 Advantages and Disadvantages of FRC
 Applications of FRC
 Case study
 Conclusion
 References 2
History
 Horse hair was used in mortar and straw in mud
bricks
 Asbestos fibers were used in concrete in the early
1900
 Steel , Glass and synthetic fibers have been used to
improve the properties of concrete since past 30 to
40 years
General
 Concrete is relatively brittle, and its tensile strength is
typically only about one tenths of its compressive
strength.
 Regular concrete is therefore normally reinforced with
steel reinforcing bars.
 For many applications, it is becoming increasingly
popular to reinforce the concrete with small, randomly
distributed fibers.
 Their main purpose is to increase the energy
absorption capacity and toughness of the material, but
also increase tensile strength of concrete.
4
Why fibers are used?
 Main role of fibers is to overcome the cracks that
develop in concrete and increase the ductility of
concrete elements
 There is considerable improvement in the post-
cracking behavior of concrete containing fibers
due to both plastic shrinkage and drying shrinkage
 They also reduce the permeability of concrete and
thus reduce bleeding of water
 Imparts more resistance to Impact load
Fiber Reinforced Concrete
 Definition
 Concrete containing a cement, water, fine and coarse
aggregate and discontinuous discrete fibers is called
Fiber Reinforced Concrete (FRC).
6
Types of Fibers
 Following are the types of Fibers used in FRC
1. Steel fibers
2. Plastic fibers
1. Polyester 2. polypropylene 3. polyethylene.
3. Glass fibers
4. Natural Materials
1. Wood cellulose 2. Bamboo 3. Elephant Grass
5. Asbestos fibers
6. Carbon fibers
7
Steel fiber
 Diameter vary from 0.25 to 0.75 mm
 Hooks are provided at the ends to improve bond with
the matrix
 Various shapes of steel fibers :
Plastic fibers
 Cheap, abundantly available
 High chemical resistance
 High melting point
Propylene fibers
Natural materials
 Bamboo, elephant grass, jute, wood cellulose are
examples
 They may undergo organic decay
 High impact strength
Jute fiber Bamboo fiberElephant grass
Asbestos fibers
 High thermal and chemical resistance
 Short in length
 Flexural strength is 2 to 4 times that of unreinforced
matrix
 Contains 8 to 16% of asbestos fibers by volume
Carbon fibers
 Material of future, expensive
 High tensile strength of 2110 to 2815 N/mm2
 Strength and stiffness superior to that of steel
Mixing
 Cement content
 325 to 550 kg/m3
 W/C Ratio
 0.4 to 0.6
 Maximum aggregate size
 10mm
 Fiber content
 0.5 to 2.5 % by volume of mix
Advantages of FRC
 Improves toughness of concrete
 Improves tensile strength
 More economical than steel reinforcement
 Can be made into thin sheets or irregular shapes
 Gives an alternative way to reinforce concrete other
than traditional steel bars
Disadvantages of FRC
 Greater reduction of workability
 High cost of materials
Fiber Reinforced Concrete Normal Reinforced
concrete
• High Durability • Lower Durability
• Protect steel from
Corrosion
• Steel potential to
corrosion
• Lighter materials • Heavier material
• More expensive • Economical
• With the same volume,
the strength is greater
• With the same volume,
the strength is less
• Less workability • High workability as
compared to FRC.
PCC FRC
Areas of application of FRC materials
 Pipes
 Thin sheets
 Shotcrete
 Curtain walls
 Precast elements
 Tiles
 High way and airport pavements
 Canal linings, sewer lining
 Prefabricated shapes
Applications of FRC in India
 More than 400 tones of Steel Fibers have been
used in the construction of a road overlay for a
project at Mathura (UP)
 Precast fiber reinforced concrete manhole covers
and frames are being widely used in India
Case Study
 Providing and laying 40 mm steel fibre reinforced
cement concrete in pavement (in panels having area not
more than 1.5 m2) consisting of steel fibre @ 40kg per
cubic meter of concrete and cement concrete mix of
1:1.95:1.95 over existing surface.
 Since in the executed item, the thickness was to be
restricted.
 The fibre reinforced concrete has been provided in small
panels considering the workability.
Glass fiber reinforced concrete mix
FRC Pipes Precast manhole covers
FRC Tiles FRC tunnel walls
Conclusion
 The total energy absorbed in fiber is at least 10 to 40
times higher for fiber-reinforced concrete than that of
plain concrete.
 There are many different types of fiber that can be
used for concrete reinforcement.
 It is an economical way to reinforced concrete
compared to regular steel.
 At high temperature SFRC have more strength both in
compression and tension
 Cost savings of 10% - 30% over conventional steel
reinforcement
24
References
 Mamlouk, Michael, and John Zaniewski. Materials for Civil and
Construction Engineers. Second Edition. N.J.: Pearson Hall, 2006. 576.
Print
 Mehta, P.K., and P.J.M Monteiro. "Fibers in Concrete." University of
Californa, Berkeley, 04,May,2006. Web. 1 Dec 2010.
<http://www.ce.berkeley.edu/~paulmont/241/fibers.pdf
 SMiRT 19, . "WOKSHOP ON: Fiber Reinforced Concrete." ASMiRT,
17,August,2007. Web. 1 Dec 2010. <http://www.iasmirt.org/iasmirt-
2/SMiRT19/SMiRT19_WH3_Tatnall.pdf>.
Shri

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Shri

  • 1. 1 Submitted By - SHRINIVAS KALBHOR (T.E. Civil) Roll No - 22 Guided By - Prof. Awad S. R.
  • 2. Contents  History  General Introduction  Why fibres are used?  What is Fibre Reinforced Concrete  Types of Fibres  Factors affecting properties of FRC  Advantages and Disadvantages of FRC  Applications of FRC  Case study  Conclusion  References 2
  • 3. History  Horse hair was used in mortar and straw in mud bricks  Asbestos fibers were used in concrete in the early 1900  Steel , Glass and synthetic fibers have been used to improve the properties of concrete since past 30 to 40 years
  • 4. General  Concrete is relatively brittle, and its tensile strength is typically only about one tenths of its compressive strength.  Regular concrete is therefore normally reinforced with steel reinforcing bars.  For many applications, it is becoming increasingly popular to reinforce the concrete with small, randomly distributed fibers.  Their main purpose is to increase the energy absorption capacity and toughness of the material, but also increase tensile strength of concrete. 4
  • 5. Why fibers are used?  Main role of fibers is to overcome the cracks that develop in concrete and increase the ductility of concrete elements  There is considerable improvement in the post- cracking behavior of concrete containing fibers due to both plastic shrinkage and drying shrinkage  They also reduce the permeability of concrete and thus reduce bleeding of water  Imparts more resistance to Impact load
  • 6. Fiber Reinforced Concrete  Definition  Concrete containing a cement, water, fine and coarse aggregate and discontinuous discrete fibers is called Fiber Reinforced Concrete (FRC). 6
  • 7. Types of Fibers  Following are the types of Fibers used in FRC 1. Steel fibers 2. Plastic fibers 1. Polyester 2. polypropylene 3. polyethylene. 3. Glass fibers 4. Natural Materials 1. Wood cellulose 2. Bamboo 3. Elephant Grass 5. Asbestos fibers 6. Carbon fibers 7
  • 8. Steel fiber  Diameter vary from 0.25 to 0.75 mm  Hooks are provided at the ends to improve bond with the matrix  Various shapes of steel fibers :
  • 9. Plastic fibers  Cheap, abundantly available  High chemical resistance  High melting point Propylene fibers
  • 10. Natural materials  Bamboo, elephant grass, jute, wood cellulose are examples  They may undergo organic decay  High impact strength Jute fiber Bamboo fiberElephant grass
  • 11. Asbestos fibers  High thermal and chemical resistance  Short in length  Flexural strength is 2 to 4 times that of unreinforced matrix  Contains 8 to 16% of asbestos fibers by volume
  • 12. Carbon fibers  Material of future, expensive  High tensile strength of 2110 to 2815 N/mm2  Strength and stiffness superior to that of steel
  • 13. Mixing  Cement content  325 to 550 kg/m3  W/C Ratio  0.4 to 0.6  Maximum aggregate size  10mm  Fiber content  0.5 to 2.5 % by volume of mix
  • 14. Advantages of FRC  Improves toughness of concrete  Improves tensile strength  More economical than steel reinforcement  Can be made into thin sheets or irregular shapes  Gives an alternative way to reinforce concrete other than traditional steel bars
  • 15. Disadvantages of FRC  Greater reduction of workability  High cost of materials
  • 16. Fiber Reinforced Concrete Normal Reinforced concrete • High Durability • Lower Durability • Protect steel from Corrosion • Steel potential to corrosion • Lighter materials • Heavier material • More expensive • Economical • With the same volume, the strength is greater • With the same volume, the strength is less • Less workability • High workability as compared to FRC.
  • 18.
  • 19. Areas of application of FRC materials  Pipes  Thin sheets  Shotcrete  Curtain walls  Precast elements  Tiles  High way and airport pavements  Canal linings, sewer lining  Prefabricated shapes
  • 20. Applications of FRC in India  More than 400 tones of Steel Fibers have been used in the construction of a road overlay for a project at Mathura (UP)  Precast fiber reinforced concrete manhole covers and frames are being widely used in India
  • 21. Case Study  Providing and laying 40 mm steel fibre reinforced cement concrete in pavement (in panels having area not more than 1.5 m2) consisting of steel fibre @ 40kg per cubic meter of concrete and cement concrete mix of 1:1.95:1.95 over existing surface.  Since in the executed item, the thickness was to be restricted.  The fibre reinforced concrete has been provided in small panels considering the workability.
  • 22. Glass fiber reinforced concrete mix
  • 23. FRC Pipes Precast manhole covers FRC Tiles FRC tunnel walls
  • 24. Conclusion  The total energy absorbed in fiber is at least 10 to 40 times higher for fiber-reinforced concrete than that of plain concrete.  There are many different types of fiber that can be used for concrete reinforcement.  It is an economical way to reinforced concrete compared to regular steel.  At high temperature SFRC have more strength both in compression and tension  Cost savings of 10% - 30% over conventional steel reinforcement 24
  • 25. References  Mamlouk, Michael, and John Zaniewski. Materials for Civil and Construction Engineers. Second Edition. N.J.: Pearson Hall, 2006. 576. Print  Mehta, P.K., and P.J.M Monteiro. "Fibers in Concrete." University of Californa, Berkeley, 04,May,2006. Web. 1 Dec 2010. <http://www.ce.berkeley.edu/~paulmont/241/fibers.pdf  SMiRT 19, . "WOKSHOP ON: Fiber Reinforced Concrete." ASMiRT, 17,August,2007. Web. 1 Dec 2010. <http://www.iasmirt.org/iasmirt- 2/SMiRT19/SMiRT19_WH3_Tatnall.pdf>.

Editor's Notes

  1. - Fiber reinforced concrete is an alternative way to reinforce concrete other then traditional steel rebar - Made of traditional components of concrete such as cement, water, fine and coarse aggregate, with and addition of fiber reinforcement - The main purpose of fiber reinforced concrete it to improve flexural behavior
  2. - Steel fiber come in different shapes and sizes - Depending on the application the shape of the steel fiber would be selected. - The gluing of the fibers into the bundles guarantees homogeneous distribution. A hooked end which slowly deforms during pull-outs is generally considered as the best form of anchorage
  3. - Improves toughness by allowing the cement to bond to the fibers causing more resistance to damaging loads and more resistant to impact - Plain concrete fails because it is a very brittle and has a low tolerance for deflections. With added fibers the concrete has a greater ability to withstand deflections b/c fibers resist the tensile forces. In result the concrete does not break immediately after the appearance of first crack. - Do to the resistance between fibers and concrete tensile strength is increased. Depends also on the types of fibers used to reinforce. Plastic/glass fibers will not improve that much while certain steel fibers can have a relatively decent improvement on tensile strength. May reduce slab thickness and eliminate use of conventional reinforcement
  4. - We can see from the photos when we have a load causing bending on a plain concrete after the appearance of the first crack little additional load is required to rupture the concrete. With the addition of fiber reinforcement we increase ductility therefore more load can be applied before rupture. This also increases the deflection allowed in the concrete
  5. - Any material made from concrete can be reinforced using fibers - Pipes are precast and placed at job site - Tilt-up panels can be precast or placed on sight and then lifted in place, used to build structural walls - Shotrete is use mainly in tunnels and moldings. The fibers help improve toughness - Slabs, due to the reinforcement less material can be used to achieve desired strength resulting in less cost - Counter tops, bath tube and tiles use glass fiber reinforce concrete