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Fiber-reinforcedFiber-reinforced
concreteconcrete
Presented By – Partha Sarathi De
History
 Fibers have been used as reinforcement since
ancient times.
 Horsehair was used in mortar and straw in mud
bricks.
 In the 1950s, the concept of composite materials
came .
 Steel , Glass fibers have been used to improve the
properties of concrete for the past 30 to 40 years.
Introduction
Normal concrete:
 Coarse aggregate
(4.75 – 80mm)
 Fine aggregate
(0.075 – 4.75mm)
 Cement
 Water
Introduction
Normal concrete:
 Coarse aggregate
(4.75 – 80mm)
 Fine aggregate
(0.075 – 4.75mm)
 Cement
 Water
Substitute
Introduction
 Normal Concrete
• Compression
• Tension
Fiber-reinforced concrete
• Compression
• Tension (more than normal concrete)
Special Concrete
Fiber is a small piece of reinforcing material which
increases structural integrity.
It contains short discrete fibers that are uniformly
distributed and randomly oriented.
Fiber-reinforced concreteFiber-reinforced concrete
Types of Fiber
Steel fibers Glass fibers Polypropylene fibers
Coir HayNylon fibers
Types of Fiber
Steel fibers
Aspect ratios of 30 to 250.
Diameters vary from 0.25 mm
to 0.75 mm.
High structural strength.
Reduced crack
Improving durability.
Use: precast and structural applications, highway and
airport pavements, canal linings, industrial flooring,
bridge decks, etc.
Types of Fiber
Glass fibers
High tensile strength
Fibers of length 25mm
Improvement in impact strength
Increase flexural strength
Increase Ductility
Resistance to thermal shock.
Use : Formwork, swimming pools, roofs etc.
Types of Fiber
Synthetic fibers
Man- made fibers from textile
and petrochemical industries.
Cheap, abundantly available.
High chemical resistance.
High melting point.
It’s types carbon, nylon, polyester,
polyethylene, polypropylene etc.
Use : panels and shotcrete.
Types of Fiber
Natural fibers
low cost and low level of
energy using local
manpower and technology.
High impact strength.
Examples : Jute, coir and bamboo
Advantages
 Increase tensile strength
 Reduce steel reinforcement
 Reduce crack widths
 Improving durability
 Improve mix cohesion
 Improve fire resistance
 Improve structural strength
 Increase resistance to plastic shrinkage
 Improve freeze-thaw resistance
 Improve ductility
Toughening mechanism
Toughness is ability of a material to absorb energy
and plastically deform without fracturing.
 It can also be defined as resistance to fracture of a
material when stressed.
Using fibers for concrete
reinforcement
. Fibers + Concrete
Although cracks exist,
Effect of the size of
cracks may become small
Reduce the spacing of
fibers
Increase the addition of
fibers (fiber content)
Simplified model of fiber reinforcement :
Failure by:
Fiber in tension
Interface in bond
Concrete
ConcreteFiber
Tensile
Force
Fiber length
 Fiber length – 1.5 times of maximum size of aggregate
 30mm or more is generally recommended
 60mm fiber (high reinforcing effect are used for slab)
Factors affecting the Properties of FRC
Volume of fibers
Aspect ratio of fiber
Orientation of fiber
Relative fiber matrix
Factors effecting the properties of FRC
Volume of fibers:
low volume fraction (less then 1%):
Slabs , pavement that have large exposed surface
Moderate volume fraction(between 1 and 2%):
Shotcrete
 High volume fraction(greater then 2%):
High performance FRC
Factors effecting the properties of FRC
Volume of fiber:
Factors effecting the properties of FRC
Aspect ratio of fiber:
Ratio between length and diameter (L/d) of fiber.
Aspect ratio up to 75 (increase in relative strength
and toughness).
Aspect ratio beyond 75 (decrease in relative strength
and toughness).
Factors effecting the properties of FRC
Orientation of fiber:
1.Aligned parallel to load
2.Aligned perpendicular to load
3.Randomly distribution
Parallel Perpendicular Randomly
Aligned parallel to load > Randomly and perpendicular
distributed (tensile strength and toughness)
Factors effecting the properties of FRC
Relative fiber matrix:
Low modulus of fibers imparts - more energy absorption
High modulus fibers imparts - strength and stiffness
Low modulus fibers ( Nylons and Polypropylene fibers)
High modulus fibers ( Steel, Glass, and Carbon fibers)
Increase in compressive strength of concrete
Increase in compressive strength of concrete
Increase in impact strength of concrete
Fiber reinforcement concrete

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Fiber reinforcement concrete

  • 2. History  Fibers have been used as reinforcement since ancient times.  Horsehair was used in mortar and straw in mud bricks.  In the 1950s, the concept of composite materials came .  Steel , Glass fibers have been used to improve the properties of concrete for the past 30 to 40 years.
  • 3. Introduction Normal concrete:  Coarse aggregate (4.75 – 80mm)  Fine aggregate (0.075 – 4.75mm)  Cement  Water
  • 4. Introduction Normal concrete:  Coarse aggregate (4.75 – 80mm)  Fine aggregate (0.075 – 4.75mm)  Cement  Water Substitute
  • 5. Introduction  Normal Concrete • Compression • Tension Fiber-reinforced concrete • Compression • Tension (more than normal concrete)
  • 6. Special Concrete Fiber is a small piece of reinforcing material which increases structural integrity. It contains short discrete fibers that are uniformly distributed and randomly oriented. Fiber-reinforced concreteFiber-reinforced concrete
  • 7. Types of Fiber Steel fibers Glass fibers Polypropylene fibers Coir HayNylon fibers
  • 8. Types of Fiber Steel fibers Aspect ratios of 30 to 250. Diameters vary from 0.25 mm to 0.75 mm. High structural strength. Reduced crack Improving durability. Use: precast and structural applications, highway and airport pavements, canal linings, industrial flooring, bridge decks, etc.
  • 9. Types of Fiber Glass fibers High tensile strength Fibers of length 25mm Improvement in impact strength Increase flexural strength Increase Ductility Resistance to thermal shock. Use : Formwork, swimming pools, roofs etc.
  • 10. Types of Fiber Synthetic fibers Man- made fibers from textile and petrochemical industries. Cheap, abundantly available. High chemical resistance. High melting point. It’s types carbon, nylon, polyester, polyethylene, polypropylene etc. Use : panels and shotcrete.
  • 11. Types of Fiber Natural fibers low cost and low level of energy using local manpower and technology. High impact strength. Examples : Jute, coir and bamboo
  • 12. Advantages  Increase tensile strength  Reduce steel reinforcement  Reduce crack widths  Improving durability  Improve mix cohesion  Improve fire resistance  Improve structural strength  Increase resistance to plastic shrinkage  Improve freeze-thaw resistance  Improve ductility
  • 13. Toughening mechanism Toughness is ability of a material to absorb energy and plastically deform without fracturing.  It can also be defined as resistance to fracture of a material when stressed.
  • 14. Using fibers for concrete reinforcement . Fibers + Concrete Although cracks exist, Effect of the size of cracks may become small Reduce the spacing of fibers Increase the addition of fibers (fiber content)
  • 15. Simplified model of fiber reinforcement : Failure by: Fiber in tension Interface in bond Concrete ConcreteFiber Tensile Force
  • 16. Fiber length  Fiber length – 1.5 times of maximum size of aggregate  30mm or more is generally recommended  60mm fiber (high reinforcing effect are used for slab)
  • 17. Factors affecting the Properties of FRC Volume of fibers Aspect ratio of fiber Orientation of fiber Relative fiber matrix
  • 18. Factors effecting the properties of FRC Volume of fibers: low volume fraction (less then 1%): Slabs , pavement that have large exposed surface Moderate volume fraction(between 1 and 2%): Shotcrete  High volume fraction(greater then 2%): High performance FRC
  • 19. Factors effecting the properties of FRC Volume of fiber:
  • 20. Factors effecting the properties of FRC Aspect ratio of fiber: Ratio between length and diameter (L/d) of fiber. Aspect ratio up to 75 (increase in relative strength and toughness). Aspect ratio beyond 75 (decrease in relative strength and toughness).
  • 21. Factors effecting the properties of FRC Orientation of fiber: 1.Aligned parallel to load 2.Aligned perpendicular to load 3.Randomly distribution Parallel Perpendicular Randomly Aligned parallel to load > Randomly and perpendicular distributed (tensile strength and toughness)
  • 22. Factors effecting the properties of FRC Relative fiber matrix: Low modulus of fibers imparts - more energy absorption High modulus fibers imparts - strength and stiffness Low modulus fibers ( Nylons and Polypropylene fibers) High modulus fibers ( Steel, Glass, and Carbon fibers)
  • 23. Increase in compressive strength of concrete
  • 24. Increase in compressive strength of concrete
  • 25. Increase in impact strength of concrete