Preparation and mechanical characterization of epoxy based composite develope...eSAT Journals
Abstract Increasing concern about environment has made scientist and engineers very eager in their search for environmental friendly materials. So lot of research is going on today in the field of material science to develop newer materials. Natural fibers are getting much attention of researchers, engineers and scientists as reinforcement in the polymer matrix to develop natural fiber reinforced polymer composites. In the present work an attempt has been made to develop natural fibers reinforced polymer matrix composite. Advantages of using natural fibers are density reduction, cost savings and less weight to strength ratio. Composites with 10, 20 and 30 wt % coconut shell powder epoxy composites have been fabricated using Hand layup technique. Mechanical properties of these composites have been analyzed in detail. Keywords – Epoxy based Composites, Hand layup technique, Tensile strength, Flexural strength.
Mechanical properties of rice husk flour reinforced epoxy bio-compositeIJERA Editor
A bio-composite reinforced with rice husk flour in epoxy resin has been developed. The effect of fibre treatment and weight percentage of rice husk on the mechanical properties was studied and compared with wood dust reinforced epoxy composite. It was observed that addition of rice husk as filler is detrimental to almost all the mechanical properties. About 51% and 26.8% decrease in ultimate strength and Young’s Modulus for 40 wt% untreated rice husk reinforcement was observed. The corresponding decrease in flexural strength and flexural modulus was 51%. Similar trend was also observed in hardness and impact strength. However the mechanical properties of rice husk reinforced biocomposites are found to be superior than wood dust reinforced epoxy composite. SEM microscopy was also done to corroborate the results.
Investigation of Wear Behavior of Rice Husk Filled Cotton Fiber Reinforced Po...ijtsrd
Usage of natural fiber reinforced polymeric composites has drastically increased in recent years for industrial applications. In this investigation, Composite specimens were prepared with polyester resin, cotton polyester resin, and cotton polyester resin with rice husk filler. The hand layup method was used to prepare composite sheets with specially prepared steel die. The specimens were prepared as per ASTMG99 standards and Friction coefficient and wear rate were measured for the proposed materials under dry sliding contact with steel counter face. Pin on disc wear testing machine used to perform the proposed tribological measurement and 20,40, and 60N applied normal loads. Suganth. V | Gabriel. A | Dr. S. Velumani "Investigation of Wear Behavior of Rice Husk Filled Cotton Fiber Reinforced Polyester Composites" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-4 | Issue-6 , October 2020, URL: https://www.ijtsrd.com/papers/ijtsrd33635.pdf Paper Url: https://www.ijtsrd.com/engineering/mechanical-engineering/33635/investigation-of-wear-behavior-of-rice-husk-filled-cotton-fiber-reinforced-polyester-composites/suganth-v
Effect of Temperature on Wear Rate of Si-Epoxy- Eglass Polymer composite Mate...IDES Editor
With the increase use of polymer composites in
erosive work environment, it has become extremely important
to investigate their erosion characteristics. The hybrid
composite consisting of a Epoxy resin reinforced with Eglass
fiber and Si particles was developed. The effect of temperature
on wear rate applied to Si – Epoxy – Eglass polymer composite
has been studied. It has been found that the wear rate increases
as the temperature of carrier media (air) is increased.
Temperature of carrier media is one of the significant factor
influencing the erosion wear. The results were compared with
the plain epoxy composite material. Micrographs of eroded
surface are also presented to study the wear rate and Wear
behavior of composite.
Preparation and mechanical characterization of epoxy based composite develope...eSAT Journals
Abstract Increasing concern about environment has made scientist and engineers very eager in their search for environmental friendly materials. So lot of research is going on today in the field of material science to develop newer materials. Natural fibers are getting much attention of researchers, engineers and scientists as reinforcement in the polymer matrix to develop natural fiber reinforced polymer composites. In the present work an attempt has been made to develop natural fibers reinforced polymer matrix composite. Advantages of using natural fibers are density reduction, cost savings and less weight to strength ratio. Composites with 10, 20 and 30 wt % coconut shell powder epoxy composites have been fabricated using Hand layup technique. Mechanical properties of these composites have been analyzed in detail. Keywords – Epoxy based Composites, Hand layup technique, Tensile strength, Flexural strength.
Mechanical properties of rice husk flour reinforced epoxy bio-compositeIJERA Editor
A bio-composite reinforced with rice husk flour in epoxy resin has been developed. The effect of fibre treatment and weight percentage of rice husk on the mechanical properties was studied and compared with wood dust reinforced epoxy composite. It was observed that addition of rice husk as filler is detrimental to almost all the mechanical properties. About 51% and 26.8% decrease in ultimate strength and Young’s Modulus for 40 wt% untreated rice husk reinforcement was observed. The corresponding decrease in flexural strength and flexural modulus was 51%. Similar trend was also observed in hardness and impact strength. However the mechanical properties of rice husk reinforced biocomposites are found to be superior than wood dust reinforced epoxy composite. SEM microscopy was also done to corroborate the results.
Investigation of Wear Behavior of Rice Husk Filled Cotton Fiber Reinforced Po...ijtsrd
Usage of natural fiber reinforced polymeric composites has drastically increased in recent years for industrial applications. In this investigation, Composite specimens were prepared with polyester resin, cotton polyester resin, and cotton polyester resin with rice husk filler. The hand layup method was used to prepare composite sheets with specially prepared steel die. The specimens were prepared as per ASTMG99 standards and Friction coefficient and wear rate were measured for the proposed materials under dry sliding contact with steel counter face. Pin on disc wear testing machine used to perform the proposed tribological measurement and 20,40, and 60N applied normal loads. Suganth. V | Gabriel. A | Dr. S. Velumani "Investigation of Wear Behavior of Rice Husk Filled Cotton Fiber Reinforced Polyester Composites" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-4 | Issue-6 , October 2020, URL: https://www.ijtsrd.com/papers/ijtsrd33635.pdf Paper Url: https://www.ijtsrd.com/engineering/mechanical-engineering/33635/investigation-of-wear-behavior-of-rice-husk-filled-cotton-fiber-reinforced-polyester-composites/suganth-v
Effect of Temperature on Wear Rate of Si-Epoxy- Eglass Polymer composite Mate...IDES Editor
With the increase use of polymer composites in
erosive work environment, it has become extremely important
to investigate their erosion characteristics. The hybrid
composite consisting of a Epoxy resin reinforced with Eglass
fiber and Si particles was developed. The effect of temperature
on wear rate applied to Si – Epoxy – Eglass polymer composite
has been studied. It has been found that the wear rate increases
as the temperature of carrier media (air) is increased.
Temperature of carrier media is one of the significant factor
influencing the erosion wear. The results were compared with
the plain epoxy composite material. Micrographs of eroded
surface are also presented to study the wear rate and Wear
behavior of composite.
Study of mechanical and morphological properties of glass fiber reinforced mo...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
AXIAL CRUSHING OF GFRP FRUSTA: EXPERIMENTAL AND NUMERICAL ANALYSISIAEME Publication
Experimental and numerical analysis of the axial crushing of glass fiber
reinforced polymer (GFRP) frusta tubes are presented in this study. The frusta tubes
are fabricated from plain woven C-glass fabric bonded with the epoxy system LY-556
resin and HY951 hardener. Two semi-apical angles 5º and 10º with 95mm height and
1.4mm wall thickness were studied under quasi-static crush conditions. All specimens
showed progressive damage in region starts from the contact with the crushing
crosshead and spreads about 7mm ahead the crushing surface. Mix of tiny debris and
strip shaped chunks are generated in the crushing zone. The debris is accumulated as
outside or inside fronds formation. The strip shaped chunks are generated
peripherally due to shear effects by crusting from the frusta body and crack growth at
the outmost crush zone points from the crushing surface. The 5º frusta showed better
crashworthiness performance than 10º frusta. Simulation results showed good
agreement with the experimental findings in both collapse mode and energy
absorption
Study of mechanical and morphological properties of glass fiber reinforced mo...eSAT Journals
Abstract Polymethylmethacrylate and Poly (acrylonitrile-co-butadiene) rubber were used to modify Diglycidyl ether of bisphenol A (DGEBA) type epoxy resin and cured with stoichiometric quantities of the hardener 4,4’ diamino dipheny methane. This modified epoxy resin was used as the matrix for the preparation of glass fiber reinforced composites. E- Glass fiber was used as fiber reinforcement. The morphology and mechanical properties of the composite analysed. Morphological analysis of the fractured surface of the composites indicated good adhesion between the matrix polymer and the glass fibers. Hence an enhancement in mechanical properties of the composite such as tensile, flexural, impact and fracture toughness has been observed as there has been an effective transfer of the load from the matrix to the fiber. Hence these composites which exhibit high toughness, strength and dimensional stability can be envisaged to provide valuable contribution to high performance structural applications. Keywords: Glass composites, mechanical properties, modified epoxy matrix, morphology and ternary blend
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Study in Physical and Mechanical Properties of Renewable Aluminum Foil-Filled...prawitjitiyakron
This research studies the potential of a renewable material,
aluminum foil, as filler in high density polyethylene (HDPE).
The filler was used in range of 0-40% by weight. Aluminum
foil/HDPE compounding was prepared using single screw
extruder.. The incorporation of al foil into HDPE increased
hardness where as decrease tensile modulus and tensile
strength of HDPE. The highest hardness of compounded was
56.8 Shore D scales at 40 wt% aluminum foil content. It was
found that increasing the aluminum foil content resulted in
very similar trend of increase in hardness properties. Because
aluminum foil is harder than matrix. The highest tensile
modulus and tensile strength of compounded was 345 MPa
and 25 MPa at 10 wt% aluminum foil content. The decreases
in the mechanical properties of HDPE with aluminum foil
were explained in associate with the presence of interface
defects between aluminum foil and polymer. SEM
micrographs indicated poor dispersion and adhesion of
HDPE/aluminum foil compounding. Furthermore, the optical
microscope results show flake structure of aluminum foil that
immiscible with HDPE. The overall results in this research
suggest that the properties of HDPE/aluminum foil composites
were influenced by aluminum foil content.
Cure Characteristics and Physico-Mechanical Properties of Carbonized Bamboo F...IJMER
ABSTRACT: Bamboo fibres were carbonized at 600
0
C and used as particulate filler in natural rubber vulcanizates.
Carbon black was used as the reference filler, while maleic anhydride-grafted-polyisoprene was used as a compatibilizer.
The natural rubber vulcanizates were compounded on a two-roll mill, and test samples were prepared by compression
moulding. The cure characteristics and physico-mechanical properties of the natural rubber vulcanizates were studied at
filler loadings of 0, 2, 4, 6, 10, and 15 phr (parts per hundred parts rubber). The carbonized bamboo fibre was characterized
for filler properties and sieved to 0.08µm and 0.35µm particle sizes. Results obtained showed that compatibilized carbonized
bamboo fibre filled vulcanizates exhibited improvement in the cure properties investigated over the non-compatibilized
vulcanizates. Carbon black exhibited higher tensile strength, modulus, hardness and elongation at break in the vulcanizates
than carbonized bamboo fibre. However, at any given loading of carbonized bamboo fibre, these properties increased with a
reduction in particle size of the filler. Specific gravity of the vulcanizates increased with increases in filler loading, and was
found to be dependent on filler particle size. The smaller particle-sized carbonized bamboo fibre filled vulcanizates exhibited
higher specific gravity than those vulcanizates containing the larger particle-sized filler.
Keywords: bamboo fibre, carbonization, cure characteristics, natural rubber, physico-mechanical properties.
Epoxy/Wood Apple Shell Particulate Composite With Improved Mechanical PropertiesIJERA Editor
Recently there has been a great interest in the industrial applications of composites developed from natural fibers, bio or industrial waste. Present work is an attempt to synthesize composites using a bio waste material i.e. wood apple shell. Composites with 10, 20 and 30 wt % wood apple shell particulate reinforced epoxy composites have been synthesized using Hand layup technique. Mechanical properties have been investigated in detail. Considerable increase in tensile strength and young’s modulus was noticed with increase in filler content. Composites were found to be more resistant to abrasion. Flexural strength was found to be quite high in comparison to epoxy.
MECHANICAL CHARACTERIZATION OF BIO-FIBRE AND GLASS FIBRE REINFORCED POLYESTER...ijceronline
Composites are versatile and convenient in diverse application such as automotive and aeronaut industry, constructional materials, civil and military applications and many more. Natural fiber composites are currently being used in mostly non-structural applications [1]. Natural fibers are being widely used to substitute artificial glass and carbon fibers in polymer composites. The aim of present work was to focus on the hybridization of natural fiber (jute) and synthetic fiber (E-glass) with polyester resin for applications in the aerospace industry [1]. The mechanical properties such as tensile, impact, flexural test and water absorption rate of hybrid glass/jute fiber reinforced polyester composites were determined. Laminates were fabricated by hand lay-up technique [2]. Then the mechanical properties of lamina prepared with different compositions of natural and synthetic fibers are compared. Total fiber weight fraction was maintained at 50%. Specimen preparation and testing was carried out as per ASTM standards [1], [2].
MECHANICAL PROPERTIES AND SEM ANALYSIS OF GLASS/NYLON/JUTE REINFORCED EPOXY H...IAEME Publication
Now-a-days, the natural fibres from renewable natural resources offer the potential to act as a reinforcing material for polymer composites alternative to the use of glass, carbon and other man-made fibres. Attempts have been made in this project work to study the effect of fibre loading on the physical, mechanical and water absorption behavior of glass/nylon/jute fibre reinforced epoxy based hybrid composites and it’s fabricated by hydraulic press technique. Work has been carried out to investigate the flexural properties, tensile strength, hardness, impact strength and water absorption test of the composites and compared with glass and epoxy composite. It has been observed that the tensile properties, flexural properties and hardness increase with the increase in the weight fraction of natural fibers to certain extent. The morphology of composites is studied by using Scanning Electron Microscope (SEM).
Study & Testing Of Bio-Composite Material Based On Munja FibreIJMER
The incorporation of natural fibres such as munja fiber composites has gained
increasing applications both in many areas of Engineering and Technology. The aim of this study is to
evaluate mechanical properties such as flexural and tensile properties of reinforced epoxy composites.
This is mainly due to their applicable benefits as they are light weight and offer low cost compared to
synthetic fibre composites. Munja fibres recently have been a substitute material in many weight-critical
applications in areas such as aerospace, automotive and other high demanding industrial sectors. In
this study, natural munja fibre composites and munja/fibreglass hybrid composites were fabricated by a
combination of hand lay-up and cold-press methods. A new variety in munja fibre is the present work
the main aim of the work is to extract the neat fibre and is characterized for its flexural characteristics.
The composites are fabricated by reinforcing untreated and treated fibre and are tested for their
mechanical, properties strictly as per ASTM procedures.
Experimental Determination of Compacting Characteristics of Copper–Redmud Com...IJERA Editor
Composite materials are capable of providing higher temperature operating limits than their base metal counter
parts and they can be tailored to give improved strength, stiffness, hardness, thermal conductivity, abrasion
resistance, creep resistance and dimensional stability .Powder metallurgy is an appropriate process for the
preparation of composite materials. Copper appears to have a potential as a base metal for composites for
obtaining various improved properties. Red Mud is an industrial waste obtained in both solid state and powder
form produced during the production of Alumina by Bayer‟s Process. The objective of the present work is to
prepare copper red mud composite specimens using conventional powder metallurgy and to determine green
characteristics of these compacts
Kevin Chie is Business Development Manager at TES-AMM China, a global leader in providing IT Lifecycle Services and bespoke solutions that help customers manage the commissioning, deployment and retirement of Information Technology (IT) assets. Kevin has over 10 years experience in the e-waste recycling industry. Over the past 10 years, he has participated in the construction of the e-waste recycling plants, key customer negotiations, as well as participated in China's WEEE program. Presently, Kevin is responsible for the building of the e-waste recycling network.
In this presentation, Kevin will share his experiences on China's e-waste recycling industry, including current recycling processes, goverment regulations, and current and future chanllenges, both technology and marketing.
Influence of Ion Beam and Carbon Black Filler Type on the Mechanical and Phys...Editor IJCATR
Five types of carbon black nanofillers, namely Intermediate Super-Abrasion Furnace ISAF (N220), High-Abrasion Furnace
HAF-LS (N326), Fast Extruding Furnace FEF (N550), General Purpose Furnace GPF (N660) and Semi-Reinforcing Furnace SRF-HS
(N774) were incorporated with butadiene acrylonitrile rubber (NBR) in order to improve its physical properties. Young's modulus was
found to increase with nanofiller content. Percolation concentration was detected in mechanical as well as in Physico-chemical behavior.
The experimental values of the normalized Young's modulus fit well with Pukanszky et al. model; taking into consideration the difference
in carbon black-filler type. It is noticed that the characteristic time of swelling in toluene, τ is higher for NBR loaded with 30 phr ISAF
and for the rest of samples it increases with increasing of particle size. Finally oxygen ion beam irradiation for percolative loading NBR
nanocomposites increases Young's modulus nearly by 2-3 times.
Study of mechanical and morphological properties of glass fiber reinforced mo...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
AXIAL CRUSHING OF GFRP FRUSTA: EXPERIMENTAL AND NUMERICAL ANALYSISIAEME Publication
Experimental and numerical analysis of the axial crushing of glass fiber
reinforced polymer (GFRP) frusta tubes are presented in this study. The frusta tubes
are fabricated from plain woven C-glass fabric bonded with the epoxy system LY-556
resin and HY951 hardener. Two semi-apical angles 5º and 10º with 95mm height and
1.4mm wall thickness were studied under quasi-static crush conditions. All specimens
showed progressive damage in region starts from the contact with the crushing
crosshead and spreads about 7mm ahead the crushing surface. Mix of tiny debris and
strip shaped chunks are generated in the crushing zone. The debris is accumulated as
outside or inside fronds formation. The strip shaped chunks are generated
peripherally due to shear effects by crusting from the frusta body and crack growth at
the outmost crush zone points from the crushing surface. The 5º frusta showed better
crashworthiness performance than 10º frusta. Simulation results showed good
agreement with the experimental findings in both collapse mode and energy
absorption
Study of mechanical and morphological properties of glass fiber reinforced mo...eSAT Journals
Abstract Polymethylmethacrylate and Poly (acrylonitrile-co-butadiene) rubber were used to modify Diglycidyl ether of bisphenol A (DGEBA) type epoxy resin and cured with stoichiometric quantities of the hardener 4,4’ diamino dipheny methane. This modified epoxy resin was used as the matrix for the preparation of glass fiber reinforced composites. E- Glass fiber was used as fiber reinforcement. The morphology and mechanical properties of the composite analysed. Morphological analysis of the fractured surface of the composites indicated good adhesion between the matrix polymer and the glass fibers. Hence an enhancement in mechanical properties of the composite such as tensile, flexural, impact and fracture toughness has been observed as there has been an effective transfer of the load from the matrix to the fiber. Hence these composites which exhibit high toughness, strength and dimensional stability can be envisaged to provide valuable contribution to high performance structural applications. Keywords: Glass composites, mechanical properties, modified epoxy matrix, morphology and ternary blend
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Study in Physical and Mechanical Properties of Renewable Aluminum Foil-Filled...prawitjitiyakron
This research studies the potential of a renewable material,
aluminum foil, as filler in high density polyethylene (HDPE).
The filler was used in range of 0-40% by weight. Aluminum
foil/HDPE compounding was prepared using single screw
extruder.. The incorporation of al foil into HDPE increased
hardness where as decrease tensile modulus and tensile
strength of HDPE. The highest hardness of compounded was
56.8 Shore D scales at 40 wt% aluminum foil content. It was
found that increasing the aluminum foil content resulted in
very similar trend of increase in hardness properties. Because
aluminum foil is harder than matrix. The highest tensile
modulus and tensile strength of compounded was 345 MPa
and 25 MPa at 10 wt% aluminum foil content. The decreases
in the mechanical properties of HDPE with aluminum foil
were explained in associate with the presence of interface
defects between aluminum foil and polymer. SEM
micrographs indicated poor dispersion and adhesion of
HDPE/aluminum foil compounding. Furthermore, the optical
microscope results show flake structure of aluminum foil that
immiscible with HDPE. The overall results in this research
suggest that the properties of HDPE/aluminum foil composites
were influenced by aluminum foil content.
Cure Characteristics and Physico-Mechanical Properties of Carbonized Bamboo F...IJMER
ABSTRACT: Bamboo fibres were carbonized at 600
0
C and used as particulate filler in natural rubber vulcanizates.
Carbon black was used as the reference filler, while maleic anhydride-grafted-polyisoprene was used as a compatibilizer.
The natural rubber vulcanizates were compounded on a two-roll mill, and test samples were prepared by compression
moulding. The cure characteristics and physico-mechanical properties of the natural rubber vulcanizates were studied at
filler loadings of 0, 2, 4, 6, 10, and 15 phr (parts per hundred parts rubber). The carbonized bamboo fibre was characterized
for filler properties and sieved to 0.08µm and 0.35µm particle sizes. Results obtained showed that compatibilized carbonized
bamboo fibre filled vulcanizates exhibited improvement in the cure properties investigated over the non-compatibilized
vulcanizates. Carbon black exhibited higher tensile strength, modulus, hardness and elongation at break in the vulcanizates
than carbonized bamboo fibre. However, at any given loading of carbonized bamboo fibre, these properties increased with a
reduction in particle size of the filler. Specific gravity of the vulcanizates increased with increases in filler loading, and was
found to be dependent on filler particle size. The smaller particle-sized carbonized bamboo fibre filled vulcanizates exhibited
higher specific gravity than those vulcanizates containing the larger particle-sized filler.
Keywords: bamboo fibre, carbonization, cure characteristics, natural rubber, physico-mechanical properties.
Epoxy/Wood Apple Shell Particulate Composite With Improved Mechanical PropertiesIJERA Editor
Recently there has been a great interest in the industrial applications of composites developed from natural fibers, bio or industrial waste. Present work is an attempt to synthesize composites using a bio waste material i.e. wood apple shell. Composites with 10, 20 and 30 wt % wood apple shell particulate reinforced epoxy composites have been synthesized using Hand layup technique. Mechanical properties have been investigated in detail. Considerable increase in tensile strength and young’s modulus was noticed with increase in filler content. Composites were found to be more resistant to abrasion. Flexural strength was found to be quite high in comparison to epoxy.
MECHANICAL CHARACTERIZATION OF BIO-FIBRE AND GLASS FIBRE REINFORCED POLYESTER...ijceronline
Composites are versatile and convenient in diverse application such as automotive and aeronaut industry, constructional materials, civil and military applications and many more. Natural fiber composites are currently being used in mostly non-structural applications [1]. Natural fibers are being widely used to substitute artificial glass and carbon fibers in polymer composites. The aim of present work was to focus on the hybridization of natural fiber (jute) and synthetic fiber (E-glass) with polyester resin for applications in the aerospace industry [1]. The mechanical properties such as tensile, impact, flexural test and water absorption rate of hybrid glass/jute fiber reinforced polyester composites were determined. Laminates were fabricated by hand lay-up technique [2]. Then the mechanical properties of lamina prepared with different compositions of natural and synthetic fibers are compared. Total fiber weight fraction was maintained at 50%. Specimen preparation and testing was carried out as per ASTM standards [1], [2].
MECHANICAL PROPERTIES AND SEM ANALYSIS OF GLASS/NYLON/JUTE REINFORCED EPOXY H...IAEME Publication
Now-a-days, the natural fibres from renewable natural resources offer the potential to act as a reinforcing material for polymer composites alternative to the use of glass, carbon and other man-made fibres. Attempts have been made in this project work to study the effect of fibre loading on the physical, mechanical and water absorption behavior of glass/nylon/jute fibre reinforced epoxy based hybrid composites and it’s fabricated by hydraulic press technique. Work has been carried out to investigate the flexural properties, tensile strength, hardness, impact strength and water absorption test of the composites and compared with glass and epoxy composite. It has been observed that the tensile properties, flexural properties and hardness increase with the increase in the weight fraction of natural fibers to certain extent. The morphology of composites is studied by using Scanning Electron Microscope (SEM).
Study & Testing Of Bio-Composite Material Based On Munja FibreIJMER
The incorporation of natural fibres such as munja fiber composites has gained
increasing applications both in many areas of Engineering and Technology. The aim of this study is to
evaluate mechanical properties such as flexural and tensile properties of reinforced epoxy composites.
This is mainly due to their applicable benefits as they are light weight and offer low cost compared to
synthetic fibre composites. Munja fibres recently have been a substitute material in many weight-critical
applications in areas such as aerospace, automotive and other high demanding industrial sectors. In
this study, natural munja fibre composites and munja/fibreglass hybrid composites were fabricated by a
combination of hand lay-up and cold-press methods. A new variety in munja fibre is the present work
the main aim of the work is to extract the neat fibre and is characterized for its flexural characteristics.
The composites are fabricated by reinforcing untreated and treated fibre and are tested for their
mechanical, properties strictly as per ASTM procedures.
Experimental Determination of Compacting Characteristics of Copper–Redmud Com...IJERA Editor
Composite materials are capable of providing higher temperature operating limits than their base metal counter
parts and they can be tailored to give improved strength, stiffness, hardness, thermal conductivity, abrasion
resistance, creep resistance and dimensional stability .Powder metallurgy is an appropriate process for the
preparation of composite materials. Copper appears to have a potential as a base metal for composites for
obtaining various improved properties. Red Mud is an industrial waste obtained in both solid state and powder
form produced during the production of Alumina by Bayer‟s Process. The objective of the present work is to
prepare copper red mud composite specimens using conventional powder metallurgy and to determine green
characteristics of these compacts
Kevin Chie is Business Development Manager at TES-AMM China, a global leader in providing IT Lifecycle Services and bespoke solutions that help customers manage the commissioning, deployment and retirement of Information Technology (IT) assets. Kevin has over 10 years experience in the e-waste recycling industry. Over the past 10 years, he has participated in the construction of the e-waste recycling plants, key customer negotiations, as well as participated in China's WEEE program. Presently, Kevin is responsible for the building of the e-waste recycling network.
In this presentation, Kevin will share his experiences on China's e-waste recycling industry, including current recycling processes, goverment regulations, and current and future chanllenges, both technology and marketing.
Influence of Ion Beam and Carbon Black Filler Type on the Mechanical and Phys...Editor IJCATR
Five types of carbon black nanofillers, namely Intermediate Super-Abrasion Furnace ISAF (N220), High-Abrasion Furnace
HAF-LS (N326), Fast Extruding Furnace FEF (N550), General Purpose Furnace GPF (N660) and Semi-Reinforcing Furnace SRF-HS
(N774) were incorporated with butadiene acrylonitrile rubber (NBR) in order to improve its physical properties. Young's modulus was
found to increase with nanofiller content. Percolation concentration was detected in mechanical as well as in Physico-chemical behavior.
The experimental values of the normalized Young's modulus fit well with Pukanszky et al. model; taking into consideration the difference
in carbon black-filler type. It is noticed that the characteristic time of swelling in toluene, τ is higher for NBR loaded with 30 phr ISAF
and for the rest of samples it increases with increasing of particle size. Finally oxygen ion beam irradiation for percolative loading NBR
nanocomposites increases Young's modulus nearly by 2-3 times.
Here the composite material was fabricated using sugarcane bagasse, jute fibre & with glass fibre as a hybrid material and the mechanical properties of this material was studied.
Manufacture of Value Added Products from Rice Husk (Hull) and Rice Husk Ash (...Ajjay Kumar Gupta
Manufacture of Value Added Products from Rice Husk (Hull) and Rice Husk Ash (RHA): (Precipitated Silica, Activated Carbon, Cement, Electricity, Ethanol, Hardboard, Oxalic Acid, Paper, Particle Board, Rice Husk Briquettes, Rice Husk Pellet, Silicon, Sodium Silicate Projects)
Rice hulls (or rice husks) are the hard protecting coverings of grains of rice. In addition to protecting rice during the growing season, rice hulls can be put to use as building material, fertilizer, insulation material, or fuel. Rice hulls are the coatings of seeds, or grains, of rice. The husk protects the seed during the growing season, since it is formed from hard materials, including opaline silica and lignin. The hull is mostly indigestible to humans.
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Mechanical properties of rice husk carbon black hybrid natural rubber composite
1. Chemistry and Materials Research www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol.3 No.8, 2013
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Mechanical Properties of Rice Husk /Carbon Black Hybrid
Natural Rubber Composite
P. E. Imoisili1, *
, K. O. Ukoba1
, I. T. Adejugbe1
, D. Adgidzi2
, S.O.O. Olusunle1
1. Engineering Materials Development Institute P.M.B. 611, Akure. Ondo state, Nigeria
2. Agricultural Engineering Dept., Federal University of Technology, Minna, Nigeria
* E-mail of the corresponding author: patrickehis2002@yahoo.com
Abstract
The mechanical and end use properties of natural rubber reinforced rice-husk/Carbon Black hybrid filler, was
investigated. Hybrid filler were used to prepare a natural rubber vulcanizate in order to determine testing data for
the mechanical properties of the compound. In the sample preparation, six levels of filler loading were designed,
which include variation in carbon black volume content. Tensile strengths, compression set, abrasion resistance,
and Hardness, of the vulcanizate shows improvement with increase in carbon black content, while elongation at
break shows decrease with increase in carbon black content. The flex fatigue shows great improvement. Thus
rice-husk/Carbon Black Hybrid filler can be utilized as reinforcing filler in the rubber industry, where specific
end-use property of a rubber product is required.
Keywords: Hybrid, Filler, Natural rubber, Rice husk, Carbon black
1. Introduction
In an agrarian economy, especially in developing countries like Nigeria, harvests seasons are often accompanied
with tones of residues that constitute, in mist case environmental menace and some cases hazards. Many of these
wastes are fibrous in natural; this class of materials could be utilized in the design and development of new
polymeric composite materials as filler. These natural fillers when used as reinforcing fillers is not only
inexpensive but also able to minimize the environmental pollution caused by the characteristic biodegradability
(Premalal et al 2002, Han-Seung Yang et al 2004)
In the compounding of rubber products, fillers are major additives. Incorporation of such additives into the
rubber matrix enhances properties such as tensile strength, modulus, tear strength, abrasion resistance, stiffness
and possibility. The cost of the manufactured rubber product is also significantly reduced (Okieimen and Imanah
2003). In the vulcanization of rubber, carbon black is the main filler in use, However, because of the origin of
carbon black from petroleum, carbon black causes pollution, and gives the rubber a black colour. The filler is
also costly (Isaac and Augustina 2011)
Different materials have been used to reinforce natural and synthetic rubber such as clay (Kim et al 2006),organo
clay (Arroyo et al 2003), coal shale-based fillers (Zhao and Xiang 2004), synthetic precipitated amorphous white
silica nanofiller.(Ansarifar et al 2006), recycled rubber powder (Ismail et al 2002), graphite (Yang et al 2006).
Agricultural by-products as fillers has also been investigated, this included banana peel, rice husk, spent mango,
bean seed skin and groundnut shell (Adeosun 2002), cocoa pod and rubber seed shell (Okieimen and Imanah
2003 ), and short pine apple leaf fiber (Lopattananon et al 2006), ash rice husk (Ismail et al 2001). In addition,
the processing of these composite materials is flexible, economical, and ecological and it is possible to use the
same machinery employed with other traditional fillers.
In this present work the use of rice husk and carbon black N330 grade as reinforcement in natural rubber is
reported, the objective, is to investigate the effect of rice husk/ carbon black (N330) hybrid filler on the
mechanical properties of natural rubber composite.
2. Materials and Methods
Rice husk (RH) was obtain from a local rice mill in south western Nigeria, natural rubber (TSR 5) was obtain
from NR processing factory Utagbo-Nno Delta state Nigeria, while Carbon black (CB) (N330 grade) was obtain
from Warri Refinery And Petrochemical Company, Warri Nigeria. Compounding ingredients were of
commercial grade and were used as obtained
2.1. Composite Preparation
Rice husk (RH) was washed and dried at 105o
C for 24hr to adjust its moisture content and then stored over
desiccant in sealed containers, the sample was grinded into powder with the use of an electric blender. The
grinded powder was later sieved with BS/ISO 3310 into particle size of 38 µm. The natural rubber (NR) was
masticated with other compounding ingredients in a laboratory two-roll mixer, as showed in table 1. Filler
content was maintain at 50pph, six different test samples were prepared, the volumetric relation between rice
husk and carbon black was modified according to the following composition
a) 100% carbon black and 0% Rice husk
2. Chemistry and Materials Research www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol.3 No.8, 2013
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b) 90% carbon black and 10% Rice husk
c) 80% carbon black and 20% Rice husk
d) 60% carbon black and 40% Rice husk
e) 50% carbon black and 50% Rice husk
f) 0% carbon black and 100% Rice husk
2.2. Determination of Vulcanizate Properties
The curing of test pieces was done by compression molding. The curing was carried out at 140 °C, the Tensile
strength modulus and elongation was done as describe in ASTM D412-87 (Method A), using the Instron
universal testing machine model 4301. Abrasion resistance was done using test method for Abrasion resistance
DIN to ISO 4649 Akron to BS 903 part 49 (Method C), using croydon Akron-Wallace Abrada with serial no
0840251. Compression set was done as described in. ASTM D395, using a Wallace compression test equipment
with serial no 0840522. Hardness test was done as specified in ASTM 1415 using the Wallace hardness tester
model C8007/25. The measurement of Flex fatigue was done as describe in ASTM D430, using the Wallace De-
Mattia flex machine.
3. Results and Discussions
Result of mechanical properties of the composite figure 1-4, reviles that increase in carbon black content yield an
increase in tensile strength, modulus, abrasion resistance and hardness, this can be attributed to increase
interaction between filler and rubber matrix, filler dispersion, and high surface area of N330 carbon black . It is
well known that natural rubber forms a strong adsorptive bond with carbon black (Ismail et al 2001).
Figure 5 shows, effect of carbon black content on Elongation at break [EB]. Generally, the addition of fillers into
natural rubber leads to decreases in EB of rubber vulcanizate, irrespective of whether the filler is reinforcing or
inert, this trend, decreases in EB with increasing carbon black filler content may be due to the non-stiffening of
the rubber chains, and hence, non-resistance to stretch when strain is applied.
Analyzing the result in figure 6, decrease in flex fatigue has been explained in terms of adherence of the filler to
the polymer phase leading to the stiffening of the polymer chain and hence resistance to stretch when strain is
applied. (Lopattananon et al 2006 ), in this case, as carbon black content increases there is reduce stiffening of
polymer chain and resistance to stretching and thus an improve fatigue resistance.
4. Conclusion
Mechanical properties of rice husk/Carbon Black Hybrid filler reinforced natural rubber compounds has been
studied. An increased in N330 Carbon Black content in the hybrid fillers has yield an increased in tensile
strength, modulus hardness and abrasion resistance of the compounds. Elongation at break shows decrease, while
the fatigue resistance of the compound shows considerable improvement. Thus rice husk/carbon black hybrid
filler can be used as reinforcement in natural rubber compound, were specific end use properties are require.
References
Adeosun. B. F. (2002) Mechanical and Rheological Properties of Natural Rubber Composites Reinforced with
Agricultural Waste. Nigerian Journal of Polymer Science and Technology, 1, (1), 58-62.
Ansarifar. A., Shiah. S. F. & Bennett. M. (2006). Optimizing the Chemical Bonding between Silanised Silica
Nanofiller and Natural Rubber and Assessing Its Effects on the Properties of the Rubber,” International Journal
of Adhe-sion and Adhesives, 26, (6), 454-463.
Arroyo. M., Lopez-Manchado M. A. & Herrero. B., (2003) Organo-montmorillonite as Substitute for Carbon
Black in Natural Rubber Compounds,” Polymer,. 44, (8), , 2447-2453.
Han-Seung Yang , Hyun-Joong Kim , Jungil Son , Hee-Jun Park ,Bum-Jae Lee , & Taek-Sung Hwang (2004).
Rice-husk flour filled polypropylene composites; mechanical and morphological study. Composite Structures 63,
305–312
Isaac Ogbennaya Igwe, & Augustina Adanna Ejim (2011) Studies On Mechanical and End-Use Properties of
Natural Rubber Filled With Snail Shell Powder. Materials Sciences and Application, 2, 802-810
Ismail, H., Mega, L.; Abdul-Khalil, H. P. S. (2001). Effect of a Silane coupling agent on the properties of white
rice husk ash polypropylene/Natural Rubber Composite. Polymer International, 50, (5). 606-611.
Ismail. H., Nordin R.., & Noor, A. M. (2002) Cure Characteristics, Tensile Properties and Swelling Behaviour of
Recycled Rubber Powder-Filled Natural Rubber Compounds Polymer Testing, 21, (4), 565-569.
Kim. M., Kim. D., Chowdhury. S. R., & Kim G. (2003) Melt-Compounded Butadiene Rubber Nanocomposites
with Improved Mechanical Properties and Abrasion Resistance, Journal of Applied Polymer Science, 102, (3),
2062-2066.
Lopattananon N., Panawarangkul K., Sahakaro K., & Ellis B. (2006). Performance of Pineapple Leaf Fibre-
Natural Rubber Composites: The Effect of Fibre Surface Treatments. Journal of Applied Polymer Science. 102,
3. Chemistry and Materials Research www.iiste.org
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Vol.3 No.8, 2013
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1974-1984.
Okieimen F. E. & Imanah J. E. (2003).The characterization of agricultural waste product as filler in NR
formulations. Nigeria journal of polymer science and technology; 3. (1), 178-240
Premalal HGB, Ismail H, & Baharin A.(2002) Comparison of the mechanical properties of rice husk powder
filled polypropylene composites with talc filled polypropylene composites. Polym Testing; 21 (7):833–839.
Yang J., M. Tian M., Jia Q, Zhang L. & X. Li. (2006). Influence of Graphite Particle Size and Shape on the
Properties of NBR. Journal of Applied Polymer Science, 102, (4), 4007-4015.
Zhao. M & Xiang Y. (2004). Natural Rubber Vulcanizate Reinforced by Modified Coal shale-Based Fillers.
Journal of Applied Polymer Science, 93, (3), 1397-1400.
Table 1: Compounding recipe.
Ingredients pphr
Natural Rubber 100
Sulphur 2.5
Zinc Oxide 5
CBS 2
TMQ 1
Stearic Acid 2
Processing oil 2.5
Filler 50
*pphr-part per hundred rubber
Figure 1. Tensile strength of the composite in relation to Carbon Black Content
4. Chemistry and Materials Research www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol.3 No.8, 2013
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Figure 2. Compression set of the composite in relation to Carbon Black Content
Figure 3. Compression set of the composite in relation to Carbon Black Content
Figure 4. Hardness of the composite in relation to Carbon Black Content
5. Chemistry and Materials Research www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
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Figure 5. Elongation at Break of the composite in relation to Carbon Black Content
Figure 6. Flex Fatigue of the composite in relation to Carbon Black Content
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