FIBRE REINFORCED
CONCRETE
BUILDING TECHNOLOGY AND MANAGEMENT
NEED
 PCC has low tensile strength, limited ductility and
little resistance to cracking
 PCC develops micro-cracks, even before loading
 Addition of small, closely spaced and uniformly
distributed fibres act as crack arresters.
FIBRE REINFORCED CONCRETE is a
composite material consisting of mixtures of
cement, mortar or concrete and discontinuous,
discrete, uniformly dispersed suitable fibres. 2
FIBREREINFORCEDCONCRETE
FACTORS AFFECTING THE PROPERTIES OF
FRC
 Relative Fibre Matrix Stiffness
 Volume of Fibres
 Aspect Ratio of the Fibre
 Orientation of Fibres
 Workability and Compaction of Concrete
 Size of Coarse Aggregate
 Mixing
FIBREREINFORCEDCONCRETE
3
1. RELATIVE FIBRE MATRIX STIFFNESS
 Modulus of elasticity of matrix must be much
lower than that of fibre. E.g. steel, glass,
carbon
 Fibres with low modulus of elasticity- nylon,
polypropylene
 Interfacial bond between the matrix and the
fibres determine the effectiveness of stress
transfer
4
FIBREREINFORCEDCONCRETE
2. VOLUME OF FIBRES
5
FIBREREINFORCEDCONCRETE
3. ASPECT RATIO OF THE FIBRE
6
FIBREREINFORCEDCONCRETE
Aspect Ratio of a fibre = Length/Diameter
4. ORIENTATION OF FIBRES
The effect of randomness, was tested using
mortar specimens reinforced with 0.5% volume
of fibres, by orienting them:
 parallel to the direction of the load
 perpendicular to the direction of the load
 in random
7
FIBREREINFORCEDCONCRETE
5. Workability and Compaction of
Concrete
Fibres reduce workability
6. Size of Aggregate
Size of CA is restricted to 10mm
8
FIBREREINFORCEDCONCRETE
7. MIXING
Cement content : 325 to 550 kg/m3
W/C Ratio : 0.4 to 0.6
% of sand to total aggregate : 50 to 100%
Maximum Aggregate Size : 10 mm
Air-content : 6 to 9%
Fibre content : 0.5 to 2.5% by vol of mix
: Steel -1% - 78kg/m3
: Glass -1% - 25 kg/m3
: Nylon -1% - 11 kg/m3
9
FIBREREINFORCEDCONCRETE
TYPES OF FRC’S
10
FIBREREINFORCEDCONCRETE
STEEL FIBRE REINFORCED CONCRETE
(SFRC)
 Aspect ratios of 30 to 250
 Diameters vary from 0.25 mm to 0.75 mm
 Hooks are provided at the ends to improve
bond with the matrix
11
FIBREREINFORCEDCONCRETE
12
FIBREREINFORCEDCONCRETE
13
FIBREREINFORCEDCONCRETE
INTRODUCTION OF STEEL FIBRES
MODIFIES:
1. Tensile strength
2. Compressive strength
3. Flexural strength
4. Shear strength
5. Modulus of Elasticity
6. Shrinkage
7. Impact resistance
8. Strain capacity/Toughness
9. Durability
10. Fatigue 14
FIBREREINFORCEDCONCRETE
APPLICATIONS OF SFRC
 Highway and airport pavements
 Refractory linings
 Canal linings
 Industrial floorings and bridge-decks
 Precast applications - wall and roof panels, pipes,
boats, staircase steps & manhole covers
 Structural applications
15
FIBREREINFORCEDCONCRETE
POLYPROPYLENE FIBRE REINFORCED
CONCRETE (PFRC)
 Cheap, abundantly available
 High chemical resistance
 High melting point
 Low modulus of elasticity
 Applications in cladding panels and shotcrete
16
FIBREREINFORCEDCONCRETE
GLASS FIBRE REINFORCED CONCRETE
(GFRC)
 High tensile strength, 1020 to 4080 N/mm2
 Lengths of 25mm are used
 Improvement in impact strengths, to the tune of
1500%
 Increased flexural strength, ductility and
resistance to thermal shock
 Used in formwork, swimming pools, ducts and
roofs, sewer lining etc. 17
FIBREREINFORCEDCONCRETE
OTHER FIBRES
18
FIBREREINFORCEDCONCRETE
ASBESTOS FIBRES
 High thermal, mechanical and chemical
resistance
 Short in length (10 mm)
 Flexural strength is 2 to 4 times that of
unreinforced matrix
 Contains 8-16% of asbestos fibres by volume
 Associated with health hazards, banned in
many countries
19
FIBREREINFORCEDCONCRETE
CARBON FIBRES
 Material of the future, expensive
 High tensile strengths of 2110 to 2815 N/mm2
 Strength and stiffness superior to that of steel
20
FIBREREINFORCEDCONCRETE
ORGANIC/VEGETABLE FIBRES
 Jute, coir and bamboo are examples
 They may undergo organic decay
 Low modulus of elasticity, high impact
strength
21
FIBREREINFORCEDCONCRETE

Fibre reinforced concrete

  • 1.
  • 2.
    NEED  PCC haslow tensile strength, limited ductility and little resistance to cracking  PCC develops micro-cracks, even before loading  Addition of small, closely spaced and uniformly distributed fibres act as crack arresters. FIBRE REINFORCED CONCRETE is a composite material consisting of mixtures of cement, mortar or concrete and discontinuous, discrete, uniformly dispersed suitable fibres. 2 FIBREREINFORCEDCONCRETE
  • 3.
    FACTORS AFFECTING THEPROPERTIES OF FRC  Relative Fibre Matrix Stiffness  Volume of Fibres  Aspect Ratio of the Fibre  Orientation of Fibres  Workability and Compaction of Concrete  Size of Coarse Aggregate  Mixing FIBREREINFORCEDCONCRETE 3
  • 4.
    1. RELATIVE FIBREMATRIX STIFFNESS  Modulus of elasticity of matrix must be much lower than that of fibre. E.g. steel, glass, carbon  Fibres with low modulus of elasticity- nylon, polypropylene  Interfacial bond between the matrix and the fibres determine the effectiveness of stress transfer 4 FIBREREINFORCEDCONCRETE
  • 5.
    2. VOLUME OFFIBRES 5 FIBREREINFORCEDCONCRETE
  • 6.
    3. ASPECT RATIOOF THE FIBRE 6 FIBREREINFORCEDCONCRETE Aspect Ratio of a fibre = Length/Diameter
  • 7.
    4. ORIENTATION OFFIBRES The effect of randomness, was tested using mortar specimens reinforced with 0.5% volume of fibres, by orienting them:  parallel to the direction of the load  perpendicular to the direction of the load  in random 7 FIBREREINFORCEDCONCRETE
  • 8.
    5. Workability andCompaction of Concrete Fibres reduce workability 6. Size of Aggregate Size of CA is restricted to 10mm 8 FIBREREINFORCEDCONCRETE
  • 9.
    7. MIXING Cement content: 325 to 550 kg/m3 W/C Ratio : 0.4 to 0.6 % of sand to total aggregate : 50 to 100% Maximum Aggregate Size : 10 mm Air-content : 6 to 9% Fibre content : 0.5 to 2.5% by vol of mix : Steel -1% - 78kg/m3 : Glass -1% - 25 kg/m3 : Nylon -1% - 11 kg/m3 9 FIBREREINFORCEDCONCRETE
  • 10.
  • 11.
    STEEL FIBRE REINFORCEDCONCRETE (SFRC)  Aspect ratios of 30 to 250  Diameters vary from 0.25 mm to 0.75 mm  Hooks are provided at the ends to improve bond with the matrix 11 FIBREREINFORCEDCONCRETE
  • 12.
  • 13.
  • 14.
    INTRODUCTION OF STEELFIBRES MODIFIES: 1. Tensile strength 2. Compressive strength 3. Flexural strength 4. Shear strength 5. Modulus of Elasticity 6. Shrinkage 7. Impact resistance 8. Strain capacity/Toughness 9. Durability 10. Fatigue 14 FIBREREINFORCEDCONCRETE
  • 15.
    APPLICATIONS OF SFRC Highway and airport pavements  Refractory linings  Canal linings  Industrial floorings and bridge-decks  Precast applications - wall and roof panels, pipes, boats, staircase steps & manhole covers  Structural applications 15 FIBREREINFORCEDCONCRETE
  • 16.
    POLYPROPYLENE FIBRE REINFORCED CONCRETE(PFRC)  Cheap, abundantly available  High chemical resistance  High melting point  Low modulus of elasticity  Applications in cladding panels and shotcrete 16 FIBREREINFORCEDCONCRETE
  • 17.
    GLASS FIBRE REINFORCEDCONCRETE (GFRC)  High tensile strength, 1020 to 4080 N/mm2  Lengths of 25mm are used  Improvement in impact strengths, to the tune of 1500%  Increased flexural strength, ductility and resistance to thermal shock  Used in formwork, swimming pools, ducts and roofs, sewer lining etc. 17 FIBREREINFORCEDCONCRETE
  • 18.
  • 19.
    ASBESTOS FIBRES  Highthermal, mechanical and chemical resistance  Short in length (10 mm)  Flexural strength is 2 to 4 times that of unreinforced matrix  Contains 8-16% of asbestos fibres by volume  Associated with health hazards, banned in many countries 19 FIBREREINFORCEDCONCRETE
  • 20.
    CARBON FIBRES  Materialof the future, expensive  High tensile strengths of 2110 to 2815 N/mm2  Strength and stiffness superior to that of steel 20 FIBREREINFORCEDCONCRETE
  • 21.
    ORGANIC/VEGETABLE FIBRES  Jute,coir and bamboo are examples  They may undergo organic decay  Low modulus of elasticity, high impact strength 21 FIBREREINFORCEDCONCRETE