This document provides an overview of cranes, including their basic functions, common applications, types, selection criteria, key components, operational characteristics, inspections, standard signals, hazards, and safety practices. Cranes are mechanical lifting devices that can lift and move heavy loads both vertically and horizontally, and are commonly used in construction, dockyards, and manufacturing. The document outlines various types of cranes and factors to consider when selecting a crane, such as load capacity, height, boom length, and swing radius.
Forklifts are extremely useful workplace vehicles, as long as they are used safely and appropriately by operators who are appropriately trained and competent to use them.
Forklifts can be dangerous: they account for 25% of injuries at work. Many workplace accidents involve people being hit or run over by forklift trucks (typically when the forklift is reversing) because the driver did not see them. Owing to their size and weight, injuries resulting from forklifts are generally very serious. Accidents involving them are often caused by poor supervision and a lack of training.
Always:
Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
Report any accidents or near misses to a supervisor
Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
Return keys or other activating devices to their place of safe-keeping
Report any malfunctions or defects immediately to a supervisor.
Assess the load before lifting. Check weight, size, load centre and security
Make sure that pallets are in good condition
Observe floor loading limits & Travel slowly when going down slopes
Find out the weight of the laden forklift
Check safe working load (SWL) of racking before placing loads onto it
Make sure load does not obstruct view. If it does, drive in reverse, looking in direction.
Make sure there is adequate clearance for the forklift and load, including overhead
Make sure the load is stable, Carry the load as close to ground as possible, Use controls smoothly & arms are fully inserted when travelling with a load
Position forks properly and as widely as possible
Make sure the fork Make sure the forklift is stopped before raising the load
Use suitable attachments for lifting unusual or wide loads
Ensure the forks face uphill when travelling up or down slopes with a load
Ensure the forks face downhill when travelling up or down slopes without a load
Adjust the tilt (where fitted) to suit the gradient and raise the forks to clear the ground
Forklifts are extremely useful workplace vehicles, as long as they are used safely and appropriately by operators who are appropriately trained and competent to use them.
Forklifts can be dangerous: they account for 25% of injuries at work. Many workplace accidents involve people being hit or run over by forklift trucks (typically when the forklift is reversing) because the driver did not see them. Owing to their size and weight, injuries resulting from forklifts are generally very serious. Accidents involving them are often caused by poor supervision and a lack of training.
Always:
Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
Report any accidents or near misses to a supervisor
Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
Return keys or other activating devices to their place of safe-keeping
Report any malfunctions or defects immediately to a supervisor.
Assess the load before lifting. Check weight, size, load centre and security
Make sure that pallets are in good condition
Observe floor loading limits & Travel slowly when going down slopes
Find out the weight of the laden forklift
Check safe working load (SWL) of racking before placing loads onto it
Make sure load does not obstruct view. If it does, drive in reverse, looking in direction.
Make sure there is adequate clearance for the forklift and load, including overhead
Make sure the load is stable, Carry the load as close to ground as possible, Use controls smoothly & arms are fully inserted when travelling with a load
Position forks properly and as widely as possible
Make sure the fork Make sure the forklift is stopped before raising the load
Use suitable attachments for lifting unusual or wide loads
Ensure the forks face uphill when travelling up or down slopes with a load
Ensure the forks face downhill when travelling up or down slopes without a load
Adjust the tilt (where fitted) to suit the gradient and raise the forks to clear the ground
This handbook provides the basics of crane operation and safety requirements as well as guidelines for the initial investigation of crane incidents, including observations to be made at the site as well as questions to be asked during interviews of site personnel.
This handbook provides the basics of crane operation and safety requirements as well as guidelines for the initial investigation of crane incidents, including observations to be made at the site as well as questions to be asked during interviews of site personnel.
Beginning in 1939 as a small pump distributor, Crane Engineering has grown to one of the largest distributors of pumps, valves, filters, and other fluid process technology.
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2. EEPL CRANE - ? It is mechanical lifting device equipped with hoist,wire ropes, and sheaves that can be used both to lift and lower and move them horizontally. Invented By Greek
3. EEPL APPLICATION Cranes are commonly employed in the Construction Industry, Docks, and in Manufacturing Heavy Equipment's.
4. EEPL TYPES OF CRANES Mobile Crane Telescopic Crane Tower Crane Truck Mounted Crane Loader Crane / Hydra Crawler Crane Gantry Crane Over Head Crane Floating Crane Aerial Crane
5.
6. EEPL PERFORMANCE EVIDENCE Safe Working Load Certificate by Competent Person Load Chart Issued by the Manufacturer
9. EEPL BASIC OPERATIONAL CHARACTERISTICS Ability to lift and lower Ability to swing load around an axis of rotation Adjustable boom length Adjustable boom angles Ability to travel about the job site under their own power
10. EEPL INSPECTION Site / Earth (Soil) Crane Slings Hooks Wire Ropes D Shackles Manila & PP Ropes
12. EEPL CRANE INSPECTION CHECK LIST Prepare crane check list and ensure the crane is comply with the check list. If not, do necessary arrangements to comply with check list.
16. EEPL HAZARDS Over Head Electrical Power lines Tip over Over Load (beyond the rated capacity) Inadequate slings to the job & insecure
17. EEPL SAFE LIFTING Always use the crane manufacturers load chart provided for each crane Be sure about the weight of each load or calculate Never use visual signs of tipping as an indicator of lift capacity Ensure proper outrigger deployment and make sure outrigger pads are supported on firm.
18. EEPL SAFE LIFTING Avoid hoisting or moving suspended loads over workers and others within the crane swing radius. Barricade the swing radius area to keep unauthorised person entering. Never work under a suspended load Watch the signs of problems during each lift
19. EEPL SAFE LIFTING Always check the overhead power line and other obstructions. Work vertical plump at all times. Only move the load when you can see it, If you cant see it use a competent signaler. Feel load before you lift it avoid snatching load up dumping them down.
20. EEPL SAFE LIFTING Insist on slinging and do not lift unsafe loads When parking your crane at the end of your work period keep well clear of roads. Never leave your crane with loads suspended on hook.
21. EEPL SAFE LIFTING Leave the crane with The jib well up and cap locked in the force and apt position The brakes on The hook well clear of people and traffic All the control in off position The key removed
22. CRITICAL LIFT EEPL Means lift that exceeds 75 percent of the rated capacity of the crane or Requires use of more than one crane or winch
28. EEPL TO AVOID ACCIDENTS Follow Manufacturers Instructions while Crane Operation. Develop and Implement Method of Statement for lifting of each objects / equipment's at Site. Do Job Safety Analysis for each and every activities.
