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Working closely with your logistics providers to ensure the
provision of optimum capacity
( in the short, medium and long term)


Logichem 2010                      Roger Moore
Dusseldorf                   Supply Chain & Customer Services Manager
Leading questions

Who is Ineos Nova ?

Am I clear about my service and capacity requirements ?

Sourcing strategy –what are my options to secure capacity?

Do I have the right portfolio of LSPs ?

What is the right type of relationship for me?

What might we expect ? – the Ineos Nova experience




                                                             2
INEOS NOVA

Business:
    Global manufacturer of styrene and styrenic polymers
History:
    Formed in October 2005 through merger of BP and Nova European
    styrenic polymer businesses,
    Expanded in October 2007 to include North American assets – 50/50 JV
    between Nova (IPIC) and Ineos
Headquarters: Joliet, Illinois; Fribourg, Switzerland for Europe
                Shared service centre in Breda NL
Revenue:
    Approximately €2.7 billion ($3.8 billion )
Employees: Approximately 1150
Sites: 11 manufacturing plants in 6 countries
Volume:
    Styrene monomer– 1,675 KT
    Polystyrene – 1262 KT
    Expandable Polystyrene – 410 KT (all in Europe)
                                                                           3
Working Together
      What do service partners say about our industry?

Heavily regulated by external / internal controls
    ADR / IMO etc         SQAS / CDI / EN norms/ site rules
Inflexible in general : slow to change and risk averse
    Low levels of outsourcing / lack of trust  How do we
Relatively low levels of vendor loyalty       become the
    Tendering processes                       customer of
                                                 choice?
Cost driven despite insistence on quality / safety standards
    Unwilling to support (re) investment in new equipment
Use volume as a lever to reduce costs
    Horizontal collaboration not widely adopted
Operational constraints limit asset utilization
    Plant loading hours
    Customer unloading windows
                                                               4
Some impacts of recession-
            What we see in the market

                                         ion!                     t!
                                      os
Service providers downsized / restructured                      e
                                   er                      a rk
Once gone drivers are lost to     y the industry s m
                            a cit                  ler
Aggressive and non sustainable pricing el
                      c ap                     s policies
               ul t-
Significant imbalance and changes
                                            a
                                          oin traffic flows
           e s                      n gt
Marginal rintermodal services iwithdrawn ( rail & ferry)
                                 ov
    N  et
                            em
Significant unavoidable cost increases not fully recovered
                         ar
                  we
     •Maut increases
             ow
     •Fuel price volatility
        dn
   ..an

                                                                       5
How do we secure capacity for the future
                               in a sellers market ?

More carriers / fewer carriers: portfolio management

Cross regional vs local / niche players

Time and mileage agreements / dedicated fleet

Look for productivity / efficiency gains: maximize utilization

Maximise inter-modal volumes = increase driver output

Stand by commercial agreements - esp. payment terms

Look for more flexibility on transit times / delivery dates

Manage the order profile – demand smoothing



                                                                 6
Developing a logistic sourcing strategy –
3 step approach to securing capacity

Understand own capabilities / attributes
   Own marketing / selling strategies
  Organizational capabilities / resources
Distribution cost or supply chain management ?
Achieve internal / external alignment…..
   Critical performance criteria – what do we need from our carriers
   ‘Rules of engagement’ – customers and LSPs
   Establish clear SLA terms and conditions
   Measure performance


                                                                       7
Logistics Landscape
                                    -important in defining requirement


A mature commodity business - mainly repeat FTL business
Simple mode / product mix
    Dry Bulk / 1000kg IBC (octabins) / 25 kg bags
    ADR adds complexity


Compact logistical footprint
Europe wide markets
    Av. Delivery -1000km


Small / medium size buyer
    800kt / € 32m spend
Small central procurement and planning team

                                                                   8
Business characteristics- what is the
                                               service need ?

                        Niche purchases              Speciality services
                                                      Sector/product/customer
                         one-off discrete items
Cost / service level




                                                                 needs
                        high cost / low support
                                                       Critical service element




                       Commodity Purchase             Leveraged volume
                       high volume / repetitive       Combining service needs
                            transactions




                                      Service level / SRM support
                                                                                  9
Service providers……
                                   choose your partner with care !



‘I want to speak with the man who pays the driver’ = asset owning

Sub contracting is OK …. to a certain level

Chemicals require a particular mind – set     Look for ‘best
Customer segmentation is a fact of life
                                              fit’ synergies
Is my service provider a true partner ?

Does the LSP REALLY understand my business ?

How much can I afford to invest in this relationship ?



                                                                    10
Commercial relationships – what are the options?


                 Spot purchase                     Value added logistics
high               Higher risk of failure          High level of integration between parties
                     Sub-contracted?                       Sustainable relationship
                 Lack of customer loyalty              Investments / binding contracts
            High cost of ownership for shipper                    Win – Win
 M                                                 Performance incentives /benefit sharing
 a                                                     Open book / cost plus structure
 r           Periodic tendering                    Long term partnerships
 g            Typical procurement strategy               Lower cost of maintenance
 i         Relatively high implementation effort            Low risk / high quality
 n         Start up risk – change management         Often based on ‘ cultural alignment’
          Used when capacity exceeds demand          Value proposition is acknowledged
 s
                 May not be sustainable            Flexible to respond to market changes


low
       limited                                                                extended
                                 Business continuity
                                                                                            11
The Ineos Nova experience

Time spent in strategy definition is time saved in execution !
(but we still made mistakes )

Be prepared to make changes – ethically.

Mix of pan European – regional – local carriers

Bulk and packaged goods freight markets very different - demand different
  approaches

Added value is for all – if it isn’t it isn’t added value

Put energy into strengthening relationships……….not building new ones


                                                                       12

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Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 
Chemical Supply Chain
Chemical Supply ChainChemical Supply Chain
Chemical Supply Chain
 

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Chemical Supply Chain

  • 1. Working closely with your logistics providers to ensure the provision of optimum capacity ( in the short, medium and long term) Logichem 2010 Roger Moore Dusseldorf Supply Chain & Customer Services Manager
  • 2. Leading questions Who is Ineos Nova ? Am I clear about my service and capacity requirements ? Sourcing strategy –what are my options to secure capacity? Do I have the right portfolio of LSPs ? What is the right type of relationship for me? What might we expect ? – the Ineos Nova experience 2
  • 3. INEOS NOVA Business: Global manufacturer of styrene and styrenic polymers History: Formed in October 2005 through merger of BP and Nova European styrenic polymer businesses, Expanded in October 2007 to include North American assets – 50/50 JV between Nova (IPIC) and Ineos Headquarters: Joliet, Illinois; Fribourg, Switzerland for Europe Shared service centre in Breda NL Revenue: Approximately €2.7 billion ($3.8 billion ) Employees: Approximately 1150 Sites: 11 manufacturing plants in 6 countries Volume: Styrene monomer– 1,675 KT Polystyrene – 1262 KT Expandable Polystyrene – 410 KT (all in Europe) 3
  • 4. Working Together What do service partners say about our industry? Heavily regulated by external / internal controls ADR / IMO etc SQAS / CDI / EN norms/ site rules Inflexible in general : slow to change and risk averse Low levels of outsourcing / lack of trust How do we Relatively low levels of vendor loyalty become the Tendering processes customer of choice? Cost driven despite insistence on quality / safety standards Unwilling to support (re) investment in new equipment Use volume as a lever to reduce costs Horizontal collaboration not widely adopted Operational constraints limit asset utilization Plant loading hours Customer unloading windows 4
  • 5. Some impacts of recession- What we see in the market ion! t! os Service providers downsized / restructured e er a rk Once gone drivers are lost to y the industry s m a cit ler Aggressive and non sustainable pricing el c ap s policies ul t- Significant imbalance and changes a oin traffic flows e s n gt Marginal rintermodal services iwithdrawn ( rail & ferry) ov N et em Significant unavoidable cost increases not fully recovered ar we •Maut increases ow •Fuel price volatility dn ..an 5
  • 6. How do we secure capacity for the future in a sellers market ? More carriers / fewer carriers: portfolio management Cross regional vs local / niche players Time and mileage agreements / dedicated fleet Look for productivity / efficiency gains: maximize utilization Maximise inter-modal volumes = increase driver output Stand by commercial agreements - esp. payment terms Look for more flexibility on transit times / delivery dates Manage the order profile – demand smoothing 6
  • 7. Developing a logistic sourcing strategy – 3 step approach to securing capacity Understand own capabilities / attributes Own marketing / selling strategies Organizational capabilities / resources Distribution cost or supply chain management ? Achieve internal / external alignment….. Critical performance criteria – what do we need from our carriers ‘Rules of engagement’ – customers and LSPs Establish clear SLA terms and conditions Measure performance 7
  • 8. Logistics Landscape -important in defining requirement A mature commodity business - mainly repeat FTL business Simple mode / product mix Dry Bulk / 1000kg IBC (octabins) / 25 kg bags ADR adds complexity Compact logistical footprint Europe wide markets Av. Delivery -1000km Small / medium size buyer 800kt / € 32m spend Small central procurement and planning team 8
  • 9. Business characteristics- what is the service need ? Niche purchases Speciality services Sector/product/customer one-off discrete items Cost / service level needs high cost / low support Critical service element Commodity Purchase Leveraged volume high volume / repetitive Combining service needs transactions Service level / SRM support 9
  • 10. Service providers…… choose your partner with care ! ‘I want to speak with the man who pays the driver’ = asset owning Sub contracting is OK …. to a certain level Chemicals require a particular mind – set Look for ‘best Customer segmentation is a fact of life fit’ synergies Is my service provider a true partner ? Does the LSP REALLY understand my business ? How much can I afford to invest in this relationship ? 10
  • 11. Commercial relationships – what are the options? Spot purchase Value added logistics high Higher risk of failure High level of integration between parties Sub-contracted? Sustainable relationship Lack of customer loyalty Investments / binding contracts High cost of ownership for shipper Win – Win M Performance incentives /benefit sharing a Open book / cost plus structure r Periodic tendering Long term partnerships g Typical procurement strategy Lower cost of maintenance i Relatively high implementation effort Low risk / high quality n Start up risk – change management Often based on ‘ cultural alignment’ Used when capacity exceeds demand Value proposition is acknowledged s May not be sustainable Flexible to respond to market changes low limited extended Business continuity 11
  • 12. The Ineos Nova experience Time spent in strategy definition is time saved in execution ! (but we still made mistakes ) Be prepared to make changes – ethically. Mix of pan European – regional – local carriers Bulk and packaged goods freight markets very different - demand different approaches Added value is for all – if it isn’t it isn’t added value Put energy into strengthening relationships……….not building new ones 12