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Presentation On
Reuse of Dye House Waste Water by
Reverse Osmosis Process.
Submitted By:
Rajib Mia
Dept. of textile engineering,
Southeast University(SEU)
Gmail:mdrajibmia758@gmail.com
Phone: +8801774435305
SubmittedTo:
Israt zerin
Lecturer
Department of textile
engineering
Southeast university(SEU)
Abstract
Reverse Osmosis has been successfully applied on a
large scale throughout the world for treatment of
effluent and the polluted water. The Arab countries,
and some other,affluent,countries have the credit of
successfully running such large scale plants without
minding for the cost factor involved in such projects.
Here the polluted effluentis treated using R.O
technology in order to remove the pollutants. It is
a pressure driven membrane desalination process.
Introduction
Reverse Osmosis is a technology that is used to remove
a large majority of contaminant from water by pushing
the water under pressure through a semi-permeable
membrane.This technology is used for the treatment of
water and hazardous waste, separation processes in the
food, beverage and paper industry (Garud et al. 2014).
In this work, RO processed clean water from dye house
of cotton knit fabric dyeing has been reused for dyeing
of knit fabric.
How does Reverse Osmosis
work?
Reverse osmosis works by using a high pressure pump to
increase the pressure on the salt side of the RO and force the
water across the semi‐permeable RO membrane, leaving
almost all (around 95% to 99%) of dissolved salts behind in the
reject stream. The amount of pressure required depends on
the salt concentration of the feed water.
Reverse Osmosis
Origin China
Capacity of pure water 300L/h 25C
Input Power 2.5 KW
RO membrane 4040X2
Beforehand filter 300X1650X2
Booster pump BLC70/0.75KWX1
Active carbon and Quartz sand 50KG and 150KG
Machine details
.
Sample collection
a) RO Clean water
b) RO waste water
c) Water from Dyeing machine
Testing procedure
10 gm samples of 100% cotton knit single Jersey
bleached fabric are dyed with RO clean water and
ground water in different shades such as navy, pink
and light rose. At first the samples are immersed into
the dyeing pots of the laboratory dyeing machine.
Then the dyeing pots are loaded with color solutions
according to the recipe, salt, leveling agent (Albatex
DBC 1 g/lt) and ground water and RO clean water
seperately. The sample is dyed for 20 minutes at 60oC
then soda ash is added. The dyeing procedure is again
continued for 20 minutes at same temperature. The
samples are then rinsed wash, neutralized with Acetic
acid (0.7 g/L), soaped at 90oC for 10 minutes
consequently washed
and dried.
Result and Discussions
1.Comparison on shade variation: Differences
between ground water and RO clean water dyed
fabric samples.The shades are almost same and
differences are insignificant visually under color
matching cabinet.
2. Comparison of Colour fastness to wash: The
wash fastness rating on bleached cotton in terms of
ground water and RO clean water dyed samples for
navy, pink and light rose shades are 4/5, 4 and
4/5 respectively. The grey scale rating lies
between 4 and 5 for all shades
3. Comparison of Colour Fastness to Rubbing: In case of
navy shade ground water dyed fabric samples for the dry
and wet rubbing fastness rating is 4/5 and 3 respectively.
Similarly RO clean water dyed fabric’s rating is 4/5 and
2/3 respectively. Then the ground water dyed sample for
the dry and wet rubbing fastness rating is 4/5 and 2/3and
RO clean water dyed sample dry and wet rubbing fastness
rating was 4/5 and 2/3 for pink shade.
Navy Pink Light rose
Multifiber
fabric
Ground RO clean Ground
RO clean
water Ground
RO clean
water
water
sample
water
sample
water
sample sample
water
sample sample
Cellulose
Acetate 5 5 5 4/5 4/5 4/5
Bleached
cotton 4/5 4/5 4 4 4/5 4/5
Polyamide
(6.6) 5 4/5 4/5 4/5 4/5 4/5
Polyester 5 4/5 4/5 4/5 5 4/5
Acrylic 5 4/5 5 4 5 4/5
Wool worsted 4/5 4/5 4/5 4/5 4/5 4/5
3:Comparison of wash fastness of three
shades
Conclusions
In the present study, three different shades have been
dyed with ground water and RO clean water.Generally
waste water from a textile industry needs treatment
before reusing it. This work shows that the possibility to
reuse the treated water by reverse osmosis for dyeing
purpose again.It has been done on small quantitof single
jersey knit fabric samples. It requires more experiments
by gradually increasing the amount of fabrics in terms of
dyeing with both type of water.
Thank you

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Reuse of Dye House Waste Water by Reverse Osmosis Process.

  • 1. Welcome To Our Presentation Presentation On Reuse of Dye House Waste Water by Reverse Osmosis Process. Submitted By: Rajib Mia Dept. of textile engineering, Southeast University(SEU) Gmail:mdrajibmia758@gmail.com Phone: +8801774435305 SubmittedTo: Israt zerin Lecturer Department of textile engineering Southeast university(SEU)
  • 2. Abstract Reverse Osmosis has been successfully applied on a large scale throughout the world for treatment of effluent and the polluted water. The Arab countries, and some other,affluent,countries have the credit of successfully running such large scale plants without minding for the cost factor involved in such projects. Here the polluted effluentis treated using R.O technology in order to remove the pollutants. It is a pressure driven membrane desalination process.
  • 3. Introduction Reverse Osmosis is a technology that is used to remove a large majority of contaminant from water by pushing the water under pressure through a semi-permeable membrane.This technology is used for the treatment of water and hazardous waste, separation processes in the food, beverage and paper industry (Garud et al. 2014). In this work, RO processed clean water from dye house of cotton knit fabric dyeing has been reused for dyeing of knit fabric.
  • 4. How does Reverse Osmosis work? Reverse osmosis works by using a high pressure pump to increase the pressure on the salt side of the RO and force the water across the semi‐permeable RO membrane, leaving almost all (around 95% to 99%) of dissolved salts behind in the reject stream. The amount of pressure required depends on the salt concentration of the feed water.
  • 5. Reverse Osmosis Origin China Capacity of pure water 300L/h 25C Input Power 2.5 KW RO membrane 4040X2 Beforehand filter 300X1650X2 Booster pump BLC70/0.75KWX1 Active carbon and Quartz sand 50KG and 150KG Machine details .
  • 6. Sample collection a) RO Clean water b) RO waste water c) Water from Dyeing machine
  • 7. Testing procedure 10 gm samples of 100% cotton knit single Jersey bleached fabric are dyed with RO clean water and ground water in different shades such as navy, pink and light rose. At first the samples are immersed into the dyeing pots of the laboratory dyeing machine. Then the dyeing pots are loaded with color solutions according to the recipe, salt, leveling agent (Albatex DBC 1 g/lt) and ground water and RO clean water seperately. The sample is dyed for 20 minutes at 60oC then soda ash is added. The dyeing procedure is again continued for 20 minutes at same temperature. The samples are then rinsed wash, neutralized with Acetic acid (0.7 g/L), soaped at 90oC for 10 minutes consequently washed and dried.
  • 8. Result and Discussions 1.Comparison on shade variation: Differences between ground water and RO clean water dyed fabric samples.The shades are almost same and differences are insignificant visually under color matching cabinet. 2. Comparison of Colour fastness to wash: The wash fastness rating on bleached cotton in terms of ground water and RO clean water dyed samples for navy, pink and light rose shades are 4/5, 4 and 4/5 respectively. The grey scale rating lies between 4 and 5 for all shades
  • 9. 3. Comparison of Colour Fastness to Rubbing: In case of navy shade ground water dyed fabric samples for the dry and wet rubbing fastness rating is 4/5 and 3 respectively. Similarly RO clean water dyed fabric’s rating is 4/5 and 2/3 respectively. Then the ground water dyed sample for the dry and wet rubbing fastness rating is 4/5 and 2/3and RO clean water dyed sample dry and wet rubbing fastness rating was 4/5 and 2/3 for pink shade.
  • 10. Navy Pink Light rose Multifiber fabric Ground RO clean Ground RO clean water Ground RO clean water water sample water sample water sample sample water sample sample Cellulose Acetate 5 5 5 4/5 4/5 4/5 Bleached cotton 4/5 4/5 4 4 4/5 4/5 Polyamide (6.6) 5 4/5 4/5 4/5 4/5 4/5 Polyester 5 4/5 4/5 4/5 5 4/5 Acrylic 5 4/5 5 4 5 4/5 Wool worsted 4/5 4/5 4/5 4/5 4/5 4/5 3:Comparison of wash fastness of three shades
  • 11. Conclusions In the present study, three different shades have been dyed with ground water and RO clean water.Generally waste water from a textile industry needs treatment before reusing it. This work shows that the possibility to reuse the treated water by reverse osmosis for dyeing purpose again.It has been done on small quantitof single jersey knit fabric samples. It requires more experiments by gradually increasing the amount of fabrics in terms of dyeing with both type of water.