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REFRIGERATION
Dr. Basavaraj K. NanjwadeM. Pharm., Ph. D
Department of Pharmaceutics
Faculty of Pharmacy
Omer Al-Mukhtar University
Tobruk, Libya.
E-mail: nanjwadebk@gmail.com
2014/03/04 1
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
CONTENTS
• Definition
• Applications
• Types of refrigeration
• Principle of refrigeration
• Air conditioning
• Types of equipments
2014/03/04 2
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Definition of Refrigeration
• Mechanical refrigeration is a process of
lowering the temperature of a substance less
than that of its surroundings.
• Capacity of refrigeration is expressed in tone.
• A tone of refrigeration is expressed in
designed as the rate of heat removed from the
surroundings equivalent to the heat required
for melting one tone of ice in one day
2014/03/04 3
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Application of Refrigeration
1. Removal of heat in chemical reactions.
2. Preservation of thermolabile substances (eg.
Insulin, Hormones and vaccines)
3. Liquefy processing gas
4. Separation of vapours by distillation
5. Freeze drying (Lyophilization)
2014/03/04 4
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Types of Refrigerants
1. Primary refrigerants: These are liquids that
change from a liquid to a gas after absorbing
heat. (eg. Trichlorofloromethane-Cl3F2C,
Dichlorodifluromethane-Cl2F2C, Ethylene,
Propylene, Ammonia etc.)
1. Secondary refrigerants: These are the
liquids which act only as heat carriers (eg.
Brine and water)
2014/03/04 5
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Principle of refrigeration
• The refrigeration cycle is also known as
vapour compression cycle. The cycle operates
at two pressures high and low, to produces a
continuous cooling effect.
2014/03/04 6
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Compressor
Condenser EvaporatorEvaporator
High pressure vapour Low pressure vapour
Liquid
Trap
Expansion valve
Heat
Heat
Basic construction of refrigeration cycle
Cold
Room
2014/03/04 7
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
f
b
c
d
e
a
Refrigeration Cycle
a. Receiver or Condenser
b. Expansion valve
c. Evaporation
d. Liquid trap
e. Compressor
f. Condenser
2014/03/04 8
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Refrigeration Cycle
a. Receiver or condenser: The liquid is kept in a
container namely condenser. The refrigerant is under
pressure.
b. Expansion: It is a device, which controls the rate of
flow of refrigerant into the evaporator. Now high
pressure refrigerant enters low pressure zone.
c. Evaporator: It consist of coils, here the refrigerant
evaporates by absorbing heat from the space. The
energy required for this process is taken from the
surrounding (space which is to be cooled). In this step,
liquid vapourises, but some liquid still remains.
2014/03/04 9
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Refrigeration Cycle
d. Liquid trap: This is used to remove the traces of
liquid refrigerant and then returned to receiver
(condenser).
e. Compressor: Saturated vapour is allowed to pass
through the compressor. The compression is adiabatic
and it produces supersaturated gas.
f. Condenser: The supersaturated gas (vapour) flows to
the condenser where the gas is liquefied. The condenser
can be air cooled (or) water cooled. Thus one cycle is
completed as shown above and process is continued.
2014/03/04 10
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
AIR CONDITIONING
• Air conditioning is the process of treating air so as
to control its temperature, humidity, cleanliness.
Applications
1. Promoting the human comfort.
2. In manufacturing areas such as for tablets, capsules
and sterile products.
3. Testing chambers
4. Maintenance of animals and equipment
2014/03/04 11
Faculty of Pharmacy, Omer Al-Mukhtar
University, Tobruk, Libya.
Air Conditioning in
Manufacturing areas
a. Compression of tablets
b. Manufacturing of soft gelatin capsules
c. Manufacturing of sterile products
d. Testing chambers
e. Maintenance of animals and equipment
2014/03/04 12
Faculty of Pharmacy, Omer Al-Mukhtar
University, Tobruk, Libya.
Air Conditioning in
Manufacturing areas
a. Compression of tablets: In granulation
section 45% RH and 220
C are necessary. In
the tableting section less than 20% RH and
220
C are necessary.
In the production of effervescent products,
dry syrups, controlling humidity is a vital
factor. The RH should not exceed 10 to 15 %
and temperature is at 220
C
2014/03/04 13
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Air Conditioning in
Manufacturing areas
b. Manufacturing of soft gelatin capsules:
Temperature controlled is 200
C to 220
C. Humidity is
controlled to a maximum of 40% in operating areas and
between 20 and 30% in the drying areas.
c. Manufacturing of sterile products: In
parenteral and ophthalmic products. The environmental
conditions are much more stringent in filling and
sealing rooms. Therefore, standards of clean air quality
are of greater importance. The production of biological
products (Schedule C & C1) air conditioning is
essential.
2014/03/04 14
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Air Conditioning
3. Testing chambers: Stability and shelf life testing
chambers offer reproducible temperature and
humidity.
4. Maintenance of animals and equipment:
Animal house should be air conditioned.
Sophisticated electronic equipments are stored and
the work is carried out in air conditioned rooms.
2014/03/04 15
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
Types of Equipments
1. Unitary air conditioners: These are window
mounted. These are two types, either air cooled or
water cooled. Most of them are air cooled. Room air
enters the casing of the front panel. It is mixed with
part of the outdoor air. This mixture is forced over
cooling coils by centrifugal fan. Cooled air is
circulated in the room.
2. Central air conditioners: These systems serve
one or several areas with conditioned air. The
conditioned air is supplied through duct network
2014/03/04 16
Faculty of Pharmacy, Omer Al-Mukhtar University,
Tobruk, Libya.
THANK YOUE-mail: nanjwadebk@gmail.com
2014/03/04 17
Faculty of Pharmacy, Omer Al-Mukhtar
University, Tobruk, Libya.

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refrigeration system basic

  • 1. REFRIGERATION Dr. Basavaraj K. NanjwadeM. Pharm., Ph. D Department of Pharmaceutics Faculty of Pharmacy Omer Al-Mukhtar University Tobruk, Libya. E-mail: nanjwadebk@gmail.com 2014/03/04 1 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 2. CONTENTS • Definition • Applications • Types of refrigeration • Principle of refrigeration • Air conditioning • Types of equipments 2014/03/04 2 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 3. Definition of Refrigeration • Mechanical refrigeration is a process of lowering the temperature of a substance less than that of its surroundings. • Capacity of refrigeration is expressed in tone. • A tone of refrigeration is expressed in designed as the rate of heat removed from the surroundings equivalent to the heat required for melting one tone of ice in one day 2014/03/04 3 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 4. Application of Refrigeration 1. Removal of heat in chemical reactions. 2. Preservation of thermolabile substances (eg. Insulin, Hormones and vaccines) 3. Liquefy processing gas 4. Separation of vapours by distillation 5. Freeze drying (Lyophilization) 2014/03/04 4 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 5. Types of Refrigerants 1. Primary refrigerants: These are liquids that change from a liquid to a gas after absorbing heat. (eg. Trichlorofloromethane-Cl3F2C, Dichlorodifluromethane-Cl2F2C, Ethylene, Propylene, Ammonia etc.) 1. Secondary refrigerants: These are the liquids which act only as heat carriers (eg. Brine and water) 2014/03/04 5 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 6. Principle of refrigeration • The refrigeration cycle is also known as vapour compression cycle. The cycle operates at two pressures high and low, to produces a continuous cooling effect. 2014/03/04 6 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 7. Compressor Condenser EvaporatorEvaporator High pressure vapour Low pressure vapour Liquid Trap Expansion valve Heat Heat Basic construction of refrigeration cycle Cold Room 2014/03/04 7 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya. f b c d e a
  • 8. Refrigeration Cycle a. Receiver or Condenser b. Expansion valve c. Evaporation d. Liquid trap e. Compressor f. Condenser 2014/03/04 8 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 9. Refrigeration Cycle a. Receiver or condenser: The liquid is kept in a container namely condenser. The refrigerant is under pressure. b. Expansion: It is a device, which controls the rate of flow of refrigerant into the evaporator. Now high pressure refrigerant enters low pressure zone. c. Evaporator: It consist of coils, here the refrigerant evaporates by absorbing heat from the space. The energy required for this process is taken from the surrounding (space which is to be cooled). In this step, liquid vapourises, but some liquid still remains. 2014/03/04 9 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 10. Refrigeration Cycle d. Liquid trap: This is used to remove the traces of liquid refrigerant and then returned to receiver (condenser). e. Compressor: Saturated vapour is allowed to pass through the compressor. The compression is adiabatic and it produces supersaturated gas. f. Condenser: The supersaturated gas (vapour) flows to the condenser where the gas is liquefied. The condenser can be air cooled (or) water cooled. Thus one cycle is completed as shown above and process is continued. 2014/03/04 10 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 11. AIR CONDITIONING • Air conditioning is the process of treating air so as to control its temperature, humidity, cleanliness. Applications 1. Promoting the human comfort. 2. In manufacturing areas such as for tablets, capsules and sterile products. 3. Testing chambers 4. Maintenance of animals and equipment 2014/03/04 11 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 12. Air Conditioning in Manufacturing areas a. Compression of tablets b. Manufacturing of soft gelatin capsules c. Manufacturing of sterile products d. Testing chambers e. Maintenance of animals and equipment 2014/03/04 12 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 13. Air Conditioning in Manufacturing areas a. Compression of tablets: In granulation section 45% RH and 220 C are necessary. In the tableting section less than 20% RH and 220 C are necessary. In the production of effervescent products, dry syrups, controlling humidity is a vital factor. The RH should not exceed 10 to 15 % and temperature is at 220 C 2014/03/04 13 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 14. Air Conditioning in Manufacturing areas b. Manufacturing of soft gelatin capsules: Temperature controlled is 200 C to 220 C. Humidity is controlled to a maximum of 40% in operating areas and between 20 and 30% in the drying areas. c. Manufacturing of sterile products: In parenteral and ophthalmic products. The environmental conditions are much more stringent in filling and sealing rooms. Therefore, standards of clean air quality are of greater importance. The production of biological products (Schedule C & C1) air conditioning is essential. 2014/03/04 14 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 15. Air Conditioning 3. Testing chambers: Stability and shelf life testing chambers offer reproducible temperature and humidity. 4. Maintenance of animals and equipment: Animal house should be air conditioned. Sophisticated electronic equipments are stored and the work is carried out in air conditioned rooms. 2014/03/04 15 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 16. Types of Equipments 1. Unitary air conditioners: These are window mounted. These are two types, either air cooled or water cooled. Most of them are air cooled. Room air enters the casing of the front panel. It is mixed with part of the outdoor air. This mixture is forced over cooling coils by centrifugal fan. Cooled air is circulated in the room. 2. Central air conditioners: These systems serve one or several areas with conditioned air. The conditioned air is supplied through duct network 2014/03/04 16 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.
  • 17. THANK YOUE-mail: nanjwadebk@gmail.com 2014/03/04 17 Faculty of Pharmacy, Omer Al-Mukhtar University, Tobruk, Libya.