Handling and use of toll such as tube cutter ,tube bender ,flaring tool pliers , service gauge ,soldering and brazing joint etc
I hope it will be most helpful for you. Thank you
Asheesh kushwaha
Fasteners such as nails, screws, bolts and nuts are used to join materials together. The document discusses different types of fasteners and factors to consider when selecting a fastener, including strength, cost, installation requirements. It provides details on common fasteners like nails, wood screws, machine screws, bolts and nuts, and describes standards for dimensions, materials, and grades. Proper fastener selection depends on the application, loads involved, and materials being joined.
This document discusses different types of keys used to connect rotating machine elements to shafts. It describes sunk keys like rectangular, square, parallel, gib-head, and feather keys. It also discusses saddle keys, tangent keys, round keys, and splines. The main types of keys covered are sunk keys like rectangular, square, parallel, gib-head, and feather keys which are partially inserted in the shaft and hub keyways. It provides details on the purpose and design of each key type.
This document summarizes different types of gears classified based on their axis of rotation. It describes spur gears that have parallel axes for transferring power between parallel shafts. Helical gears are also discussed, which have twisted teeth oblique to the axis and produce thrust in the axial direction. Rack gears are explained as bars containing teeth that mesh with gears to convert rotary to linear motion. Bevel gears connect perpendicular shafts and can have straight or spiral teeth. Screw gears transmit power between non-parallel and non-intersecting shafts. Finally, worm gears are detailed as providing large reduction ratios using a threaded worm to drive a worm wheel.
Hydraulic actuators are used to convert hydraulic pressure into mechanical motion or force. The main types are linear actuators like hydraulic cylinders, rotary actuators like motors, and semi-rotary actuators. Hydraulic cylinders come in single-acting, double-acting, telescopic, and tandem varieties. Double-acting cylinders use hydraulic pressure on both sides of the piston to extend and retract the rod. Telescopic cylinders extend in stages for a long stroke and short retracted length. Tandem cylinders apply pressure to multiple pistons to produce increased force from a small cylinder diameter. Cushioning devices are used on cylinders to control deceleration and prevent shock at the end of the stroke.
This document discusses different types of shaft couplings, including rigid couplings like sleeve, clamp, and flange couplings as well as flexible couplings like bushed pin, universal, and Oldham couplings. It describes the purpose of couplings in connecting shafts and allowing for misalignment while transmitting motion. Requirements for good shaft couplings include easy connection/disconnection, full power transmission without losses, holding shafts in alignment, and reducing shock loads. The document concludes with information on coupling maintenance through inspection and lubrication and potential failure modes from improper installation or operation beyond design capabilities.
What does clamping mean in context of jigs and fixtures?
Principles of Clamping
Different types of Clamping Devices, their advantaged and disadvantages
Fasteners such as nails, screws, bolts and nuts are used to join materials together. The document discusses different types of fasteners and factors to consider when selecting a fastener, including strength, cost, installation requirements. It provides details on common fasteners like nails, wood screws, machine screws, bolts and nuts, and describes standards for dimensions, materials, and grades. Proper fastener selection depends on the application, loads involved, and materials being joined.
This document discusses different types of keys used to connect rotating machine elements to shafts. It describes sunk keys like rectangular, square, parallel, gib-head, and feather keys. It also discusses saddle keys, tangent keys, round keys, and splines. The main types of keys covered are sunk keys like rectangular, square, parallel, gib-head, and feather keys which are partially inserted in the shaft and hub keyways. It provides details on the purpose and design of each key type.
This document summarizes different types of gears classified based on their axis of rotation. It describes spur gears that have parallel axes for transferring power between parallel shafts. Helical gears are also discussed, which have twisted teeth oblique to the axis and produce thrust in the axial direction. Rack gears are explained as bars containing teeth that mesh with gears to convert rotary to linear motion. Bevel gears connect perpendicular shafts and can have straight or spiral teeth. Screw gears transmit power between non-parallel and non-intersecting shafts. Finally, worm gears are detailed as providing large reduction ratios using a threaded worm to drive a worm wheel.
Hydraulic actuators are used to convert hydraulic pressure into mechanical motion or force. The main types are linear actuators like hydraulic cylinders, rotary actuators like motors, and semi-rotary actuators. Hydraulic cylinders come in single-acting, double-acting, telescopic, and tandem varieties. Double-acting cylinders use hydraulic pressure on both sides of the piston to extend and retract the rod. Telescopic cylinders extend in stages for a long stroke and short retracted length. Tandem cylinders apply pressure to multiple pistons to produce increased force from a small cylinder diameter. Cushioning devices are used on cylinders to control deceleration and prevent shock at the end of the stroke.
This document discusses different types of shaft couplings, including rigid couplings like sleeve, clamp, and flange couplings as well as flexible couplings like bushed pin, universal, and Oldham couplings. It describes the purpose of couplings in connecting shafts and allowing for misalignment while transmitting motion. Requirements for good shaft couplings include easy connection/disconnection, full power transmission without losses, holding shafts in alignment, and reducing shock loads. The document concludes with information on coupling maintenance through inspection and lubrication and potential failure modes from improper installation or operation beyond design capabilities.
What does clamping mean in context of jigs and fixtures?
Principles of Clamping
Different types of Clamping Devices, their advantaged and disadvantages
The document discusses various types of shafts and shaft couplings. It provides information on shaft materials, sizing, layout and design considerations. Regarding couplings, it describes rigid couplings like sleeve, flange and marine couplings. It also discusses flexible bush pin couplings. Key points covered include shaft material selection, stress analysis for sizing, deflection requirements, coupling design for strength, rigidity and alignment between connected shafts. Common shaft and coupling types, their designs and applications are explained.
Unit 2 Design Of Shafts Keys and CouplingsMahesh Shinde
This document provides information about the design of shafts, keys, and couplings. It discusses transmission shafts, stresses induced in shafts, and shaft design based on strength and rigidity. It presents formulas for shaft design using maximum shear stress theory, distortion energy theory, and the ASME code. Several examples are provided to demonstrate how to calculate the diameter of a shaft given the power transmitted, loads on the shaft, material properties, and other parameters using these theories and codes. Assignments involving similar calculations of shaft diameters are presented.
The document discusses jigs and fixtures, which are tools used to precisely locate and secure workpieces during manufacturing operations like machining. It defines jigs and fixtures, describes their key elements and principles of location and clamping. It also covers different types of locating and clamping devices as well as common types of jigs like drilling jigs. Jigs are used to guide cutting tools, while fixtures only position and hold the workpiece. Together, jigs and fixtures help improve accuracy, interchangeability and efficiency of mass production.
Whole lathe machine in brief which any one can understand easily and quickly.
A Perfect ppt to get knowledge about lathe machine, its parts, operations etc.
Milling cutters are cutting tools used to remove material from workpieces in milling machines. They have cutting edges and flutes to remove chips of material. Common milling cutter types include end mills, face mills, and inserted tooth cutters. Milling cutters come in various geometries and are made of materials like high-speed steel or carbide depending on the application. Cutting parameters like spindle speed, feed rate, depth of cut, and surface cutting speed determine how efficiently a milling cutter removes material from a workpiece.
This document summarizes new developments in gear hobbing machines and processes. It discusses how hobbing works to cut gears using a hob tool on a specialized milling machine. Modern developments include using powder metallurgical high speed steel tools which have higher toughness and lower costs than carbide tools. A new dry hobbing process has also been introduced to improve the working environment by eliminating coolant use. This dry hobbing process allows cutting speeds up to twice as fast as wet hobbing and provides benefits like reduced running costs and a safer environment.
This document discusses different methods of indexing used in milling operations. It describes simple indexing which divides the workpiece into more divisions and rotates it in smaller increments with each turn of the crank. It provides examples of indexing plates used by Brown and Sharpe and Cincinnati and Parkinson heads that have different hole patterns for indexing divisions. It also discusses calculating indexing divisions and provides an example of calculating indexing for 35 divisions. Finally, it briefly explains compound indexing which uses two circles on the indexing plate to calculate the indexing fractions.
V-belts are used to transmit power between pulleys in factories and workshops. They are made of fabric, cords, and rubber molded into a trapezoidal shape to fit into the V-grooved pulleys. The belts grip the pulleys through a wedging action caused by the 30-40 degree V-groove. Clearance is provided at the bottom of the groove to prevent wear from making the groove narrower. The driving tension ratio between pulleys depends on factors like the groove angle and coefficient of friction between the belt and groove.
A bearing is a device that supports load and reduces friction between moving parts. There are two main types: plain/slider bearings and rolling/anti-friction bearings. Rolling bearings use balls or rollers to create separation between surfaces and are more commonly used. Common bearing materials include metals, alloys, and some non-metals. Bearings must be properly selected, mounted, lubricated, and maintained to maximize their lifespan and prevent premature failure.
Plumbing Tools
Plumbing tools help you clean drains, cut, bend and repair pipes, and install new equipment quickly and easily. A pipe cutter can slice through metal and PVC quickly and is available in several styles that can cut pipe up to 6 inches in diameter. A pipe wrench can remove or install piping under sinks, tubs and water heaters efficiently and comes in many models. A flaring tool will flare and swag steel, copper, brass and aluminum pipe up to + inches. A great selection of piping and tubing tools to suit every type of plumbing challenge.
Plumbing is any system that conveys fluids for a wide range of applications. Heating and cooling, waste removal, and potable water delivery are among the most common uses for plumbing however plumbing's not limited to these applications. Plumbing utilizes pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids.
More visit:- http://www.tradusway.com/hand-tools/plumbing-tools.html/
PSG Design Data Book Pages Required For Gear DesignSagar Dhotare
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive functioning. Exercise boosts blood flow, releases endorphins, and promotes changes in the brain which help regulate emotions and stress levels.
The document discusses various considerations for designing drill jigs. A drill jig must securely hold the workpiece to prevent bending and movement during drilling. It must also provide chip clearance and ease of loading/unloading. Different types of jigs include plate jigs, turn-over jigs, and box jigs, each suited to particular workpiece geometries. Proper support, locating elements, and clearance are needed to withstand drilling forces and improve accuracy.
This document discusses different types of rotary compressors used to compress air or gas. It describes positive displacement and roto dynamic rotary compressors. It then provides details on the construction and working of rotary lobe compressors, rotary vane compressors, rotary screw compressors, and scroll compressors. For each type, it outlines the key components and explains how compression is achieved as the gas is drawn in and compressed spaces are reduced in size.
Tapers are changes in diameter along an axis, expressed as taper per foot or ratio of millimeters per unit length. There are three main methods to turn tapers on a lathe: offsetting the tailstock, using a taper attachment, or adjusting the compound rest angle. A taper attachment allows quick setup changes and a wider range of tapers than offsetting the tailstock. Internal and external tapers can be machined using plug gages and adjusting the taper attachment or compound rest angle.
This document provides an overview of different types of gears including their key components and terminology. It discusses common gear types like spur gears, helical gears, bevel gears, and worm gears. For each type it provides examples of advantages and disadvantages as well as typical applications. The document also discusses gear materials and common modes of gear failure such as scoring, wear, pitting, plastic flow, and tooth fracture.
Pumps are devices that use mechanical energy to increase the velocity, pressure, or elevation of liquids and gases. There are two main types of pumps: positive displacement pumps and dynamic pumps. Positive displacement pumps apply direct pressure on a liquid using a reciprocating piston or rotating components. Dynamic pumps use centrifugal force to generate high rotational velocities and convert the kinetic energy of liquids into pressure energy. Common positive displacement pump types include piston pumps, plunger pumps, and diaphragm pumps. Common dynamic pump types include centrifugal pumps which contain an impeller and casing. Proper consideration of factors like net positive suction head are important for pump selection and operation.
Lathes are versatile machine tools that can perform turning, tapping, forming, threading, and other machining operations. The lathe rotates the workpiece against a stationary tool to remove material and shape the workpiece. It consists of a headstock, tailstock, carriage, and bed. The headstock holds and rotates the workpiece while the tailstock supports the other end. The carriage moves the tool crosswise. Common lathe operations include facing, contour turning, tapering, chamfering, cutoff, boring, threading, and drilling. Different tool orientations and feeds are used to machine the workpiece into the desired shape.
This document discusses various types of boring machines and their uses. It describes horizontal and vertical boring machines, floor type boring machines, turret type boring machines, and precision jig boring machines. It also discusses boring bars and tool holders, including adjustable, damped, and line boring bars as well as boring and facing heads. Jig boring machines resemble vertical milling machines and are designed for accuracy through rigidity and precise measurement capabilities.
1. There are several types of lathes used in manufacturing including speed lathes, turret lathes, and numerical control turning centers.
2. Turret lathes have eleven tooling stations that allow for rough simultaneous cuts of metal and are economical for medium production lots.
3. Quick-change tool holders are used on lathes to reduce tool changing time which can constitute 50% of the total cycle time for jobs with repeated operations.
This document is a laboratory manual for an Engineering Practices course covering topics like plumbing, carpentry, welding, machining, and machine assembly. It includes an index, contents section, and chapters on safety precautions, plumbing tools and components, and descriptions of common pipe fittings. The manual provides information to students on exercises and demonstrations for various mechanical engineering skills and trades.
The document discusses various types of shafts and shaft couplings. It provides information on shaft materials, sizing, layout and design considerations. Regarding couplings, it describes rigid couplings like sleeve, flange and marine couplings. It also discusses flexible bush pin couplings. Key points covered include shaft material selection, stress analysis for sizing, deflection requirements, coupling design for strength, rigidity and alignment between connected shafts. Common shaft and coupling types, their designs and applications are explained.
Unit 2 Design Of Shafts Keys and CouplingsMahesh Shinde
This document provides information about the design of shafts, keys, and couplings. It discusses transmission shafts, stresses induced in shafts, and shaft design based on strength and rigidity. It presents formulas for shaft design using maximum shear stress theory, distortion energy theory, and the ASME code. Several examples are provided to demonstrate how to calculate the diameter of a shaft given the power transmitted, loads on the shaft, material properties, and other parameters using these theories and codes. Assignments involving similar calculations of shaft diameters are presented.
The document discusses jigs and fixtures, which are tools used to precisely locate and secure workpieces during manufacturing operations like machining. It defines jigs and fixtures, describes their key elements and principles of location and clamping. It also covers different types of locating and clamping devices as well as common types of jigs like drilling jigs. Jigs are used to guide cutting tools, while fixtures only position and hold the workpiece. Together, jigs and fixtures help improve accuracy, interchangeability and efficiency of mass production.
Whole lathe machine in brief which any one can understand easily and quickly.
A Perfect ppt to get knowledge about lathe machine, its parts, operations etc.
Milling cutters are cutting tools used to remove material from workpieces in milling machines. They have cutting edges and flutes to remove chips of material. Common milling cutter types include end mills, face mills, and inserted tooth cutters. Milling cutters come in various geometries and are made of materials like high-speed steel or carbide depending on the application. Cutting parameters like spindle speed, feed rate, depth of cut, and surface cutting speed determine how efficiently a milling cutter removes material from a workpiece.
This document summarizes new developments in gear hobbing machines and processes. It discusses how hobbing works to cut gears using a hob tool on a specialized milling machine. Modern developments include using powder metallurgical high speed steel tools which have higher toughness and lower costs than carbide tools. A new dry hobbing process has also been introduced to improve the working environment by eliminating coolant use. This dry hobbing process allows cutting speeds up to twice as fast as wet hobbing and provides benefits like reduced running costs and a safer environment.
This document discusses different methods of indexing used in milling operations. It describes simple indexing which divides the workpiece into more divisions and rotates it in smaller increments with each turn of the crank. It provides examples of indexing plates used by Brown and Sharpe and Cincinnati and Parkinson heads that have different hole patterns for indexing divisions. It also discusses calculating indexing divisions and provides an example of calculating indexing for 35 divisions. Finally, it briefly explains compound indexing which uses two circles on the indexing plate to calculate the indexing fractions.
V-belts are used to transmit power between pulleys in factories and workshops. They are made of fabric, cords, and rubber molded into a trapezoidal shape to fit into the V-grooved pulleys. The belts grip the pulleys through a wedging action caused by the 30-40 degree V-groove. Clearance is provided at the bottom of the groove to prevent wear from making the groove narrower. The driving tension ratio between pulleys depends on factors like the groove angle and coefficient of friction between the belt and groove.
A bearing is a device that supports load and reduces friction between moving parts. There are two main types: plain/slider bearings and rolling/anti-friction bearings. Rolling bearings use balls or rollers to create separation between surfaces and are more commonly used. Common bearing materials include metals, alloys, and some non-metals. Bearings must be properly selected, mounted, lubricated, and maintained to maximize their lifespan and prevent premature failure.
Plumbing Tools
Plumbing tools help you clean drains, cut, bend and repair pipes, and install new equipment quickly and easily. A pipe cutter can slice through metal and PVC quickly and is available in several styles that can cut pipe up to 6 inches in diameter. A pipe wrench can remove or install piping under sinks, tubs and water heaters efficiently and comes in many models. A flaring tool will flare and swag steel, copper, brass and aluminum pipe up to + inches. A great selection of piping and tubing tools to suit every type of plumbing challenge.
Plumbing is any system that conveys fluids for a wide range of applications. Heating and cooling, waste removal, and potable water delivery are among the most common uses for plumbing however plumbing's not limited to these applications. Plumbing utilizes pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids.
More visit:- http://www.tradusway.com/hand-tools/plumbing-tools.html/
PSG Design Data Book Pages Required For Gear DesignSagar Dhotare
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive functioning. Exercise boosts blood flow, releases endorphins, and promotes changes in the brain which help regulate emotions and stress levels.
The document discusses various considerations for designing drill jigs. A drill jig must securely hold the workpiece to prevent bending and movement during drilling. It must also provide chip clearance and ease of loading/unloading. Different types of jigs include plate jigs, turn-over jigs, and box jigs, each suited to particular workpiece geometries. Proper support, locating elements, and clearance are needed to withstand drilling forces and improve accuracy.
This document discusses different types of rotary compressors used to compress air or gas. It describes positive displacement and roto dynamic rotary compressors. It then provides details on the construction and working of rotary lobe compressors, rotary vane compressors, rotary screw compressors, and scroll compressors. For each type, it outlines the key components and explains how compression is achieved as the gas is drawn in and compressed spaces are reduced in size.
Tapers are changes in diameter along an axis, expressed as taper per foot or ratio of millimeters per unit length. There are three main methods to turn tapers on a lathe: offsetting the tailstock, using a taper attachment, or adjusting the compound rest angle. A taper attachment allows quick setup changes and a wider range of tapers than offsetting the tailstock. Internal and external tapers can be machined using plug gages and adjusting the taper attachment or compound rest angle.
This document provides an overview of different types of gears including their key components and terminology. It discusses common gear types like spur gears, helical gears, bevel gears, and worm gears. For each type it provides examples of advantages and disadvantages as well as typical applications. The document also discusses gear materials and common modes of gear failure such as scoring, wear, pitting, plastic flow, and tooth fracture.
Pumps are devices that use mechanical energy to increase the velocity, pressure, or elevation of liquids and gases. There are two main types of pumps: positive displacement pumps and dynamic pumps. Positive displacement pumps apply direct pressure on a liquid using a reciprocating piston or rotating components. Dynamic pumps use centrifugal force to generate high rotational velocities and convert the kinetic energy of liquids into pressure energy. Common positive displacement pump types include piston pumps, plunger pumps, and diaphragm pumps. Common dynamic pump types include centrifugal pumps which contain an impeller and casing. Proper consideration of factors like net positive suction head are important for pump selection and operation.
Lathes are versatile machine tools that can perform turning, tapping, forming, threading, and other machining operations. The lathe rotates the workpiece against a stationary tool to remove material and shape the workpiece. It consists of a headstock, tailstock, carriage, and bed. The headstock holds and rotates the workpiece while the tailstock supports the other end. The carriage moves the tool crosswise. Common lathe operations include facing, contour turning, tapering, chamfering, cutoff, boring, threading, and drilling. Different tool orientations and feeds are used to machine the workpiece into the desired shape.
This document discusses various types of boring machines and their uses. It describes horizontal and vertical boring machines, floor type boring machines, turret type boring machines, and precision jig boring machines. It also discusses boring bars and tool holders, including adjustable, damped, and line boring bars as well as boring and facing heads. Jig boring machines resemble vertical milling machines and are designed for accuracy through rigidity and precise measurement capabilities.
1. There are several types of lathes used in manufacturing including speed lathes, turret lathes, and numerical control turning centers.
2. Turret lathes have eleven tooling stations that allow for rough simultaneous cuts of metal and are economical for medium production lots.
3. Quick-change tool holders are used on lathes to reduce tool changing time which can constitute 50% of the total cycle time for jobs with repeated operations.
This document is a laboratory manual for an Engineering Practices course covering topics like plumbing, carpentry, welding, machining, and machine assembly. It includes an index, contents section, and chapters on safety precautions, plumbing tools and components, and descriptions of common pipe fittings. The manual provides information to students on exercises and demonstrations for various mechanical engineering skills and trades.
The document discusses the design of a rolling machine for bending metal pipes. It provides an overview of the project, including its goal to design an affordable machine for small-scale pipe rolling. The design process is outlined, including tasks completed, the project timeline, and issues addressed during development. Calculations are shown for selecting materials and components like rollers, frames, and bearings. The working process and results demonstrate the machine's ability to roll pipes into various shapes. Further scope is discussed to improve precision and capacity. In conclusion, such an affordable and precise pipe rolling machine is well-suited for small-scale industrial and workshop applications.
The document discusses different aspects of screw thread metrology. It describes the key elements of a screw thread such as major diameter, minor diameter, pitch diameter, pitch, lead, crest, root, depth of thread, flank, and angle of thread. It then discusses different forms of screw threads including British Standard Whitworth, British Association, American National Standard, Unified Standard, square, Acme, knuckle, and buttress threads. The final sections cover various methods for measuring elements of a screw thread such as major diameter, minor diameter, pitch diameter, pitch, and thread angle using instruments like micrometers, thread micrometers, pitch measuring machines, and tool makers microscopes.
This document discusses lathe operations and provides details on various operations like facing, turning, knurling, parting off, drilling, boring, thread cutting, and taper turning. It explains the basic principles and methods for each operation. The objective of the course is to help students understand different types of lathes, lathe operations, work holders, tool holders, lathe attachments, and automatic lathes. The outcome is for students to be able to use lathe machines and understand the importance of lathe tools and lathes. [/SUMMARY]
This document provides information on sawing and broaching machines. It begins with an introduction and then discusses the classification, components, operation, and applications of sawing machines such as reciprocating saws, band saws, and circular saws. It also covers broaching, including the construction and operation of broaching machines as well as different types of broaches and their applications in machining processes. The document aims to explain the basic concepts and components of sawing and broaching machines.
Manufacturing Technology , Bending Process .
Tackles mainly about the definition of Bending process, how does it work, the machines & equipment used to make it work and the application of Bending on manufacturing Industries.
Please Don't forget to Like before you download the presentation.
The document is a certificate certifying that the B.Tech project report titled "Roller Bender" submitted by 11 students to the Department of Mechanical Engineering at Jawaharlal Nehru Government Engineering College Sundarnagar was completed between August 2018 to December 2018 under the supervision of Er. Ajay Kumar. The certificate confirms that the work presented is authentic and has not been submitted for another degree. It is signed by the students, supervisor, head of department, and external examiner.
Tools, Valves & Materials for Marine UseMarine Study
The document discusses various tools, parts, and materials required for ship maintenance. It provides detailed descriptions and examples of common hand tools like wrenches, pliers, scissors, hammers, saws, and pullers. It also discusses power tools like grinders, drills, and lathe machines. Further, it outlines welding and cutting equipment like arc welding setups, plasma cutters, and oxy-acetylene torch setups. Proper procedures for hot work and manipulating variables for good welds are also covered. The document serves as a comprehensive reference for marine engineers on equipment and tools needed for ship repair and maintenance work.
Sheet metal can be bent into various shapes by applying forces that strain the material around a straight axis. There are two main types of bending: V-bending using a V-shaped die, and edge bending using a wiping die. When bending, the material below the neutral axis is compressed and above is stretched. The amount of stretching depends on the bend radius and thickness, and can be estimated using a bend allowance formula. After bending, springback may occur as the material elasticity causes the bend angle to increase toward its original shape. The maximum required bending force can be calculated based on the material properties, part dimensions, and die type.
This document summarizes a research paper on the design of a pyramid type plate bending machine. It begins with an introduction that describes different types of plate bending machines and their main components. It then discusses the literature review conducted, which examined the working principles, common components, and types of three-roll pyramid plate bending machines. The document outlines the material selection and manufacturing processes considered for the various machine parts. It concludes with the design calculations and specifications for the bottom rollers, sliding blocks, top roller, power screw, and other components based on their dimensions, material properties, and stress considerations.
The bourdon tube pressure gauge uses a curved metal tube that straightens under pressure. One end of the tube is sealed while the other is attached to a socket connected to the system being measured. As pressure increases and the tube straightens, it rotates a pinion which moves a pointer over the gauge dial. Bourdon tubes are manufactured by rolling or bending pipe into a C-shape and cutting it to length. The tube is then welded to a socket and calibrated against a master gauge before final assembly of the gauge components. Bourdon tube pressure gauges are commonly used to measure medium to high pressures in various industrial applications such as oil and gas, refineries, and chemical plants.
Design And Fabrication of Turbulator for swirl motion flow study SetupDIPRANJAN GUPTA
We are manufacturing 3 models of Staggerd Turbulator and 3 models of Non Staggerd Turbulator. To convert laminar flow into a turbulent flow. We are making this product with the help of copper strips. We are taking 100cm rod of 2mm dia in which we are placing copper strips of traingular blade. In a staggerd turbulator we are making 3 models of 3 different pitches and 3 different angles.
This document discusses thread manufacturing methods. It introduces threads and their elements such as major diameter, pitch, and forms. Methods of thread manufacturing include thread cutting on a lathe, thread chasing, die threading, tapping, thread milling, thread rolling, thread grinding, thread casting, and thread whirling. Specific techniques like solid and collapsible taps are explained. Thread rolling uses flat or cylindrical dies to form threads through cold forming and has advantages like being a chipless and economical process.
All aircraft require fluid lines to transport vital fluids like fuel, oxygen, hydraulic fluid, and more. These lines can be either rigid metal tubing or flexible hose. Rigid lines are commonly made of aluminum alloy, steel, or titanium tubing and are connected using fittings like flared, flareless, or swaged fittings. Proper material selection, installation, and maintenance of fluid lines is important for aircraft safety.
Piping Components Handbook (Piping Training Material) for Oil & Gas EngineerVarun Patel
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
This document describes the fabrication and machining process for manufacturing a turnbuckle. It involves turning, drilling, boring, and threading steel rods to create the main body and threaded ends of the turnbuckle. Specific steps include reducing the diameter of rods, cutting threads on each end, drilling holes, and assembling the turnbuckle components. Precautions for use and estimated manufacturing costs are also provided.
Pipe line activities To know about fabrication and modifications work Instal...mkpq pasha
Pipe line activities
To know about fabrication and modifications work
Installations reactive drawings
Pipe line activities
To know about fabrication and modifications work
Installations reactive drawings
Pipe line activities
To know about fabrication and modifications work
Installations reactive drawings
Pipe line activities
To know about fabrication and modifications work
Installations reactive drawings
igs and fixtures are specialised tools used in manufacturing to secure workpi...yhchauhan
igs and fixtures are specialised tools used in manufacturing to secure workpieces and guide cutting or shaping tools, ensuring precision and repeatability in production processes.
Similar to Refrigeration handling and use of tool (20)
The document discusses the history and evolution of chocolate production. It details how cocoa beans are harvested and fermented before being dried, roasted, and ground into chocolate liquor. The liquor is then further processed through conching and tempering to produce smooth chocolate for consumption.
Hii this is question bank of strenght of material from pollyechnic college seoni , this is the very useful question bank in technical intrens exam. I hope you enjoyed
This document provides an overview of different types of operators in the C programming language. It discusses arithmetic, relational, logical, bitwise, assignment, conditional, and increment/decrement operators. For each type of operator, it provides examples of common operators of that type, along with brief descriptions of what they do. The document also includes truth tables for bitwise operators and discusses the syntax and usage of conditional and increment/decrement operators.
The document summarizes the servicing of vehicles like scooters and cars. It discusses the objectives of studying vehicle alignment and servicing. It then describes the different types of services performed on vehicles like engine oil changes, checks of lights, tires, brakes, steering, fluid levels, and suspension. Specific tips are provided for scooter maintenance like checking tire pressure, replacing brake pads, and cleaning the carburetor. Steps for car services like oil and oil filter changes are outlined. Body repair techniques like cutting, fitting replacement pieces, welding, riveting, using body filler, and sanding are also summarized.
The document describes the components and layout of an automobile chassis. The key components of a chassis include the engine, fuel tank, gear box, propeller shaft, differential, axles, flywheel, and clutch. There are three basic types of chassis: conventional with the engine in front of the driver, semi-forward control with the engine partly in front of and behind the driver, and full forward control with the engine completely inside the driver's section. The chassis functions to carry all the parts of the vehicle and is generally made of compressed steel alloys.
This slide is special for master students (MIBS & MIFB) in UUM. Also useful for readers who are interested in the topic of contemporary Islamic banking.
How to Manage Your Lost Opportunities in Odoo 17 CRMCeline George
Odoo 17 CRM allows us to track why we lose sales opportunities with "Lost Reasons." This helps analyze our sales process and identify areas for improvement. Here's how to configure lost reasons in Odoo 17 CRM
This presentation includes basic of PCOS their pathology and treatment and also Ayurveda correlation of PCOS and Ayurvedic line of treatment mentioned in classics.
A review of the growth of the Israel Genealogy Research Association Database Collection for the last 12 months. Our collection is now passed the 3 million mark and still growing. See which archives have contributed the most. See the different types of records we have, and which years have had records added. You can also see what we have for the future.
Main Java[All of the Base Concepts}.docxadhitya5119
This is part 1 of my Java Learning Journey. This Contains Custom methods, classes, constructors, packages, multithreading , try- catch block, finally block and more.
Exploiting Artificial Intelligence for Empowering Researchers and Faculty, In...Dr. Vinod Kumar Kanvaria
Exploiting Artificial Intelligence for Empowering Researchers and Faculty,
International FDP on Fundamentals of Research in Social Sciences
at Integral University, Lucknow, 06.06.2024
By Dr. Vinod Kumar Kanvaria
How to Add Chatter in the odoo 17 ERP ModuleCeline George
In Odoo, the chatter is like a chat tool that helps you work together on records. You can leave notes and track things, making it easier to talk with your team and partners. Inside chatter, all communication history, activity, and changes will be displayed.
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A workshop hosted by the South African Journal of Science aimed at postgraduate students and early career researchers with little or no experience in writing and publishing journal articles.
Pengantar Penggunaan Flutter - Dart programming language1.pptx
Refrigeration handling and use of tool
1. OBJECT - Handling and use of tools such as- Tube cutter,
Tube bender, Flaring and Swaging tool, wrenches, pliers, service
valves, service gauges, preparation of soldered and brazing joint
Apparatus Requires - Tube cutter , tube Bender , flaring ,
Wrenches , pliers, service gauge, brazing
Joint .
Theory -
1 . TUBE CUTTER
Meaning :- A pipecutter is a type of tool used by plumbers to cut pipe.
Besides producing a clean cut, the tool is often a faster, cleaner, and more
convenient way of cutting pipe than using a hacksaw, although this
depends on the metal of the pipe.
Used material :- 1 - Aluminium .
2 - Iron.
3 - coper
4 - polymer / plastic
2. Types of tube cutter :- pipes and tube cutter are
frequently used To ,
1 :- Ratcher tube cutter .
2:- Three way tube cutter.
3:- power tube cutter.
4:- wheel tube cutter .
5:- pivoted joint tube cutter.
6:- trigger tube cutter.
7:- Soil and drain tube cutters
Ratchet tube cutter:-
The ratchet tube cutter has a ratchet system to cut the pipe. It is
opened and closed around the tubing three to four times to
complete a cut. It is a very versatile tool as it can be used to cut
most tube sizes and materials.
3. Three way tube cutter:-
The three way tube cutter has a rotating slots system which
allows it to cut three different sizes of pipe.
Power tube cutter:-
The power tube cutter has a 75 watt motor which powers
the blade to cut plastic tubing in four seconds. This is useful
if a lot of tubing needs to be cut quickly.
4. Wheel tube cutter :-
The wheel tube cutter is placed around the tube to cut it. As it is
small, it is good for use in tight areas and with groups of tubing.
Pivoted joint tube cutter:-
The pivot joint tube cutter is one of the smaller tube cutters,
therefore used to cut small tubing, between 3mm (0.1") and
16mm (0.6") in diameter. The tube is placed in the cutter, then the
top section is pushed down to make the cut.
5. Trigger tube cutter:-
The trigger tube cutter has a trigger handle which controls the
blade. It also has tube rest to avoid warping. It can be used to cut
a number of differently sized plastic tubes.
Soil and drain tube cutter:-
The soil and drain tube cutter can be used to
cut and bevel soil and drain pipes. These are
much larger than other cutters used for
plastic tubing, and cut in a circular motion.
6. Application of tube cutter:- pipe and tube cutter are
Frequently used to ,
1- To creat custom piping system both for residential and
Commercial building .
2 - For industrial plumbing or processing lines for fluid transfer.
3 - For waste water treatment .
4 - for fluid or gas handling
Advantage :-
1 :- No material lost between cuts.
2 :- can be integrated with secondary operation such as grooving
And chamfering.
3 :- No chips are produce.
Disadvantage:-
1:- can produce metal fatigue at cut end ,which can be
detrimental to secondary operation.
2:- tool life is shortened when cutting hard material.
7. TUBE BENDER
Tube bending is the umbrella term for metal forming processes
used to permanently form pipes or tubing. One must differentiate
between form-bound and freeform-bending procedures, as well
as between heat supported and cold forming procedures.
process :- Tube bending as a process starts with loading a tube
into a tube or pipe bender and clamping it into place between two dies,
the clamping block and the forming die. The tube is also loosely held by
two other dies, the wiper die and the pressure die.
The process of tube bending involves using mechanical force to push
stock material pipe or tubing against a die, forcing the pipe or tube to
conform to the shape of the die. Often, stock tubing is held firmly in
place while the end is rotated and rolled around the die. Other forms of
processing including pushing stock through rollers that bend it into a
simple curve.[2] For some tube bending processing, a mandrel is placed
inside the tube to prevent collapsing. The tube is held in tension by a
wiper die to prevent any creasing during stress. A wiper die is usually
made of a softer alloy such as aluminum or brass to avoid scratching or
damaging the material being bent.
8. Types of bending :-
1 :- press bending
2:- rotary draw bending
3 :-Roll bending .
4 :-Three roll push bending.
5 :- simple things three roll bending.
6 :- induction bending.
Press bending
Press bending is probably the first bending process used on cold
pipes and tubing.[clarification needed] In this process a die in the
shape of the bend is pressed against the pipe forcing the pipe to
fit the shape of the bend. Because the pipe is not supported
internally there is some deformation of the shape of the pipe,
resulting in an oval cross section. This process is used where a
consistent cross section of the pipe is not required. Although a
single die can produce various shapes, it only works for one size
tube and radius.
9. Rotary draw bending
Rotary draw bending (RDB) is a precise technology, since it bends
using tooling or "die sets" which have a constant center line
radius (CLR), alternatively indicated as mean bending radius (Rm)
. Rotary draw benders can be programmable to store multiple
bend jobs with varying degrees of bending. Often a positioning
index table (IDX) is attached to the bender allowing the operator
to reproduce complex bends which can have multiple bends and
differing planes.
10. Roll bending
During the roll bending process the pipe, extrusion, or solid is
passed through a series of rollers (typically three) that apply
pressure to the pipe gradually changing the bend radius in the
pipe. The pyramid style roll benders have one moving roll, usually
the top roll.
Three-roll push bending
Three-roll push bending (TRPB) is the most commonly used
freeform-bending process to manufacture bending geometries
consisting of several plane bending curves.
11. Simple three-roll bending
Three roll bending of tubes and open profiles can also be
performed with simpler machines, often semi-automatic and non
CNC controlled, able to feed the tube into the bending zone by
friction. These machines have often a vertical layout, i.e. the three
rolls lie on a vertical plane.
Induction Bending
Induction bending is used to produce bends for a wide range of
applications, such as (thin walled) pipe lines for both the
upstream and down stream and on- and off shore segments of
the petrochemical industry, large radius structural parts for the
construction industry, thick walled, short radius bends for the
power generating industry and city heating system
12. Flaring Tool
Flaring tools are adaptive mechanisms used in pipe fittings. They
accept pliable metal piping and expand the ends of pipe sections
as needed, so the pipe can fit to the next section.
Function:- In automotive uses, flaring tools help mechanics fit
brake, fuel, cooling and transmission lines. The basic functionality
is the same as non-automotive flaring tools, although the size
presets provided by the device are industry-specific.
13. Swagging Tool
A Swaging Tool is a downhole tool that is usually used for
opening a tubing that is damaged. It is used along with the
slickline and when lifted up, the tool opens up the collapsed
tubing wall with force. This is accomplished by the circular
wedge on the end of the tool. A tool string has a jar fitted on it
that provides enough force for the Swaging Tool to be pushed in
and out from the tubing without any restriction. This helps the
tool to open up the deformed or damaged tubing, thus
maintaining it easily.
14. Wrenches Tool
Wrench, also called spanner, tool, usually operated by hand, for
tightening bolts and nuts. Basically, a wrench consists of a stout
lever with a notch at one or both ends for gripping the bolt or nut
in such a way that it can be twisted by a pull on the wrench at right
angles to the axes of the lever and the bolt or nut. Some wrenches
have ends with straight-sided slots that fit over the part being
tightened; these tools are known as open-end wrenches and are
made in various sizes to fit specific bolt and nut sizes.
15. Types of wrenches tool:-
1-Adjustable wrench.
2- combination wrench.
3- open end wrench.
4-Ratchet wrench.
5- Crowfoot wrench.
6-Basin wrench.
7-pipe wrench. etc
Pliers
Pliers are a hand tool used to hold objects firmly, possibly developed from
tongs used to handle hot metal in Bronze Age Europe.[1] They are also
useful for bending and compressing a wide range of materials. Generally,
pliers consist of a pair of metal first-class levers joined at a fulcrum
positioned closer to one end of the levers, creating short jaws on one side
of the fulcrum, and longer handles on the other side.[1] This arrangement
creates a mechanical advantage, allowing the force of the hand's grip to be
amplified and focused on an object with precision. The jaws can also be
used to manipulate objects too small or unwieldy to be manipulated with
the fingers.
.
16. Types of pliers
1 -slip joint plier.
2-Diagonal plier.
3-Needle nose plier.
4-Bent nose plier.
5-pincers. Etc
Service valve
Depending on the device you are working, fittings vary and will be
different. Service valves, devices that allow access in hermetic
refrigerating systems. The most economical way to do this is by
crimping. This procedure is performed at the factory. Small length
of the copper pipe attached to the suction side and the high side of
the system. When the desired quantity of refrigerant was placed in
the system, corrugated pipes and solder closed. When this is
completed, then this is not the way to get back into the system.
17. Soldering
Soldering is the act of joining two pieces together with a melted
component. Solder can seal the links of a tiny necklace chain or
join giant pipes on a ship. Soldering is different from welding. In
welding, the pieces to be joined are actually melted together.
Solder, though, is the material that actually melts between the two
solid pieces, forming a joint, of which there are several different
kinds.
18. Brazing
Brazing is a metal-joining process in which two or more metal
items are joined together by melting and flowing a filler metal into
the joint, the filler metal having a lower melting point than the
adjoining metal.
Conclusion:- Hence we have studied different type of tool
Which are used in maintenance of
Refrigeratory system.