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Recent Advances in Pharmaceutical Industry
By:
Amitabh Tripathi
Asst. Professor
Dept. of Pharmaceutics
United Institute of Pharmacy
Brief Introduction
O As the technology advances itself, there is advancement in
each and every aspect of life.
O The pharmaceutical field which can also be considered as
the lifeline of human race or an ever advancing human shield
in the battle between Man and Microbes.
O Listing out a few areas of advancement would be injustice
with the rest. But nevertheless a few segments can be
discussed.
Areas of development
Dosage Forms
 Solid/Semi-solid forms
 Biologic drugs
 Parenterals
 Highly potent drugs
 Inhalation drugs
 Vaccines
 Speciality dosage drugs
 Generic drugs
Development
 Biologics API
 Chemicals API
 Drug delivery
 Excipients
 Formulation
 Process development
 Scale up
Contd….
Manufacturing
 Equipment
 Aseptic/Sterile
Processing
 Fill-finish
 Continuous processing
 Process control/PAT
 Packaging
 Supply Chain
 Technology transfer
Analytics
 Analytical instrumentation
 Method development
 Drug substance analysis
 Finished drug analysis
Contd…
Quality / GMPs
 Quality by design
 Q.A / Q.C
 Regulatory/GMP
Compliance
 Compendial compliance
 Regulatory authority actions
 U.S Regulatory watch
 E.U Regulatory watch
Outsourcing
 Analytical services
 Development services
 Clinical trial services
 Manufacturing services
 Packaging services
 Partnership in outsourcing
 Outsourcing resources
Contd…
ALCOA+ and Data Integrity
Data supporting the quality and safety of product must meet the
ALCOA+ elements in order to avoid regulatory citations for data
integrity issues
Attributable:
The data generated or collected must be traceable back to the
individual who generated the information.
Legible:
The data recorded must be readable and permanent.
Contemporaneous:
The results, measurements, etc. must be recorded at the time
the work is performed.
Original:
Original or source data are the record, report, notebook etc.
where the data point was initially recorded.
Accurate:
The data recorded must be complete, consistent, truthful, and
representative of facts.
Complete:
Information that is critical to recreating and understanding an
event. This would include any repeat or reanalysis performed
on a laboratory test sample.
Consistent:
The data are presented, recorded, dated, or time-stamped in
the expected and defined sequence.
Enduring:
The data or information must be maintained, intact, and
accessible throughout their defined retention period.
Available:
The data or information must be able to be accessed at any
time during the defined retention period.
Quality by Design (QbD)
Quality by Design is the modern approach to ensure quality of
Pharmaceuticals.
What is Quality by Design (QbD)
• A Quality System for managing a product’s lifecycle
• A regulatory expectation
• Intended to increase process and product understanding and
thereby decrease patient risk.
Principle QbD Concepts:
• Risk and knowledge based decisions
• Systematic approaches process development
• Continuous Improvement
• This leads to “capable” processes
QbD is “Woven” into Regulatory Guidance
Documents
Process Validation Guidance
• A “Risk-Based Approach”
• Process Development
• Experimental design (DoE)
• Control Strategy
• Process Qualification
• Equipment qualification
• Process performance
qualification (PPQ)
• Continued Process
Verification
Primarily ICH Q8 through Q11
• Q8- Pharmaceutical
Development
• Q9- Quality Risk Management
• Q10- Pharmaceutical Quality
System
• Q11- Development and Mfg. of
Drug Substances
Quality Design
 Product is designed to meet patient needs and performance
requirements.
 Process is designed to consistently meet product quality
attributes.
 Impact of starting raw materials and process parameters on
product quality is understood.
 Critical sources of process variability are identified and
controlled.
 The process is continually monitored and updated to allow for
consistent quality over time.
Benefits of QbD
 QbD is good Business
 Eliminate batch failures
 Minimize deviations and costly investigations
 Avoid regulatory compliance problems
 Organizational learning is an investment in the future
 QbD is good Science
 Better development decisions
 Empowerment of technical staff
Opportunities (by implementing QbD)
 Efficient, agile, flexible system
 Increase manufacturing efficiency, reduce costs and project
rejections and waste
 Build scientific knowledge base for all products
 Better interact with industry on science issues
 Ensure consistent information
 Incorporate risk management
STEPS INVOLVED IN QUALITY BY DESIGN
PRODUCTS
1. Development of new molecular entity
 Preclinical study
 Nonclinical study
 Clinical Study
 Scale up
 Submission for market Approval
2. Manufacturing
 Design Space
 Process Analytical Technology
 Real time Quality Control
3. Control Strategy
 Risk based decision
 Continuous Improvement
 Product performance
Thank You

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Recent advances in pharmaceutical industry

  • 1. A presentation on Recent Advances in Pharmaceutical Industry By: Amitabh Tripathi Asst. Professor Dept. of Pharmaceutics United Institute of Pharmacy
  • 2.
  • 3. Brief Introduction O As the technology advances itself, there is advancement in each and every aspect of life. O The pharmaceutical field which can also be considered as the lifeline of human race or an ever advancing human shield in the battle between Man and Microbes. O Listing out a few areas of advancement would be injustice with the rest. But nevertheless a few segments can be discussed.
  • 4. Areas of development Dosage Forms  Solid/Semi-solid forms  Biologic drugs  Parenterals  Highly potent drugs  Inhalation drugs  Vaccines  Speciality dosage drugs  Generic drugs Development  Biologics API  Chemicals API  Drug delivery  Excipients  Formulation  Process development  Scale up Contd….
  • 5. Manufacturing  Equipment  Aseptic/Sterile Processing  Fill-finish  Continuous processing  Process control/PAT  Packaging  Supply Chain  Technology transfer Analytics  Analytical instrumentation  Method development  Drug substance analysis  Finished drug analysis Contd…
  • 6. Quality / GMPs  Quality by design  Q.A / Q.C  Regulatory/GMP Compliance  Compendial compliance  Regulatory authority actions  U.S Regulatory watch  E.U Regulatory watch Outsourcing  Analytical services  Development services  Clinical trial services  Manufacturing services  Packaging services  Partnership in outsourcing  Outsourcing resources Contd…
  • 7. ALCOA+ and Data Integrity Data supporting the quality and safety of product must meet the ALCOA+ elements in order to avoid regulatory citations for data integrity issues
  • 8. Attributable: The data generated or collected must be traceable back to the individual who generated the information. Legible: The data recorded must be readable and permanent. Contemporaneous: The results, measurements, etc. must be recorded at the time the work is performed. Original: Original or source data are the record, report, notebook etc. where the data point was initially recorded. Accurate: The data recorded must be complete, consistent, truthful, and representative of facts.
  • 9. Complete: Information that is critical to recreating and understanding an event. This would include any repeat or reanalysis performed on a laboratory test sample. Consistent: The data are presented, recorded, dated, or time-stamped in the expected and defined sequence. Enduring: The data or information must be maintained, intact, and accessible throughout their defined retention period. Available: The data or information must be able to be accessed at any time during the defined retention period.
  • 10. Quality by Design (QbD) Quality by Design is the modern approach to ensure quality of Pharmaceuticals. What is Quality by Design (QbD) • A Quality System for managing a product’s lifecycle • A regulatory expectation • Intended to increase process and product understanding and thereby decrease patient risk. Principle QbD Concepts: • Risk and knowledge based decisions • Systematic approaches process development • Continuous Improvement • This leads to “capable” processes
  • 11. QbD is “Woven” into Regulatory Guidance Documents Process Validation Guidance • A “Risk-Based Approach” • Process Development • Experimental design (DoE) • Control Strategy • Process Qualification • Equipment qualification • Process performance qualification (PPQ) • Continued Process Verification Primarily ICH Q8 through Q11 • Q8- Pharmaceutical Development • Q9- Quality Risk Management • Q10- Pharmaceutical Quality System • Q11- Development and Mfg. of Drug Substances
  • 12.
  • 13. Quality Design  Product is designed to meet patient needs and performance requirements.  Process is designed to consistently meet product quality attributes.  Impact of starting raw materials and process parameters on product quality is understood.  Critical sources of process variability are identified and controlled.  The process is continually monitored and updated to allow for consistent quality over time.
  • 14. Benefits of QbD  QbD is good Business  Eliminate batch failures  Minimize deviations and costly investigations  Avoid regulatory compliance problems  Organizational learning is an investment in the future  QbD is good Science  Better development decisions  Empowerment of technical staff
  • 15. Opportunities (by implementing QbD)  Efficient, agile, flexible system  Increase manufacturing efficiency, reduce costs and project rejections and waste  Build scientific knowledge base for all products  Better interact with industry on science issues  Ensure consistent information  Incorporate risk management
  • 16. STEPS INVOLVED IN QUALITY BY DESIGN PRODUCTS 1. Development of new molecular entity  Preclinical study  Nonclinical study  Clinical Study  Scale up  Submission for market Approval 2. Manufacturing  Design Space  Process Analytical Technology  Real time Quality Control 3. Control Strategy  Risk based decision  Continuous Improvement  Product performance