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Recent Advances in
Dental Ceramics
Presented by
Dr. PRATHAMESH FULSUNDAR
(MDS- PROSTHODONTICS )
 Introduction
 Definitions for ceramics
 Composition of dental porcelain
 Properties of dental porcelain
 Recent advances in porcelain
 Classification of all ceramic systems
a) Conventional powder – slurry ceramics
b) Castable Ceramic systems
c) Perssable Ceramics
d) Infiltrated Ceramics
e) Machineable Ceramics
f) Other Dental CAD/CAM methods are :
Procera
Procera All Titan
New Shrink free ceramics
Hybrid Ceramics
Ormocers
 Conclusion
 References
 The word Ceramic is derived from the Greek word “keramos”,
which literally means ‘burnt stuff’, but which has come to mean more
specifically a material produced by burning or firing.
DENTAL CERAMICS :An inorganic compound with nonmetallic
properties typically consisting of oxygen and one or more metallic or
semi-metallic elements that is formulated to produce the whole or part
of a ceramic based dental prosthesis.
 Inlays & onlays
 Aesthetic Laminates
 Single crowns (all Ceramic)
 PFM crowns
 Short and long span FPD
 Artificial denture teeth
 Ceramic Post & Cores
 Ceramic orthodontic Brackets
Feldspar (60 to 80%) basic glass former
binderKaolin (3 to 5 % )
Quartz(15 to 25%) Filler
glass former and fluxAlumina (8 to 20 %)
Oxides of sodium,potassium
and calcium(9 to 15%)
Metal pigments (<1%)
fluxes
colour matching
7
Metallic oxide colour
Titanium oxide yellowish brown
Nickel oxide Brown
Copper oxide Green
Cobalt oxide Blue
Manganese oxide Lavender
Zirconia, alumina, silica White
33
1. Conventional powder – slurry ceramics
- optec HSP – Leucite reinforced porcelain
- duceram LFC – Hydrothermal low fusing ceramic
- Hi Cerem – alumina reinforced porcelain
2. Non-cored systems based sintering of dental ceramics
- Meriage
- Fortess
3. Computer aided design / Computer aided milling (CADCAM)
- cerec
4. CADCAM with Aluminum oxide coping
- procera
5. Castable ceramics
- Dicor
6. Infiltrated ceramics
- inceram
7. Pressable ceramics
- IPS impress
- Optec Pressable ceramics
8. Machineable
 These ceramic products are supplied as powders to which the
technician adds water to produce slurry, which is built up on a
die material to form the contours of the restorations.
 The powder are available in variety of shades and
translucencies, also with stains and glazes.
 Felspathic porcelain
 Aluminous porcelain
 DUCERAM LFC (Degussa)
 OPTEC HSP (Jeneric/Pentron)
 Porcelains made for this technique have been in existence the
longest and continue to set a high aesthetic standard. They are
generally in the medium maturing range (1050°C-1200°C) and made
for vacuum firing.
 Opaque - a feldspathic glass loaded with opacifiers such as
zirconium or titanium dioxide.
 Body dentine - colored feldspathic glasses with high translucency.
 Gingival dentine - colored feldspathic glasses
with reduced translucency.
 overlay enamel - highly translucent
feldspathic glasses often containing sub-
micron opacifiers or crystalline material to
create special color effects.
 Incisal enamel- colorless glasses to simulate
thin incisal edges.
 Concentrated stains and modifiers.
Disadvantage
•Have very less fracture toughness
•Very brittle when used for posterior teeth.
 Developed by Mclean and Hughes in 1965
 Feldspathic porcelain to which approx. 50%
aluminum oxide is added to increase strength.
 Porcelains used in this technique are
Core porcelain-; highest strength porcelain-
opaque -containing upto 50% by wt fused alumina
crystals
Aluminous porcelain
(Hi-Ceram-Vita Zahnfabrik)
 This core is veneered by a combination of esthetic body
porcelain (with 15% crystal alumina) and enamel
porcelain (with 5% crystal alumina) of matched thermal
expansion.
 Firing temp.
core-1050-1100 degree C
Veneer- 900-995 degree C
Advantage
 Simple fabrication
 Increased strength compared to conventional feldspathic porcelain (95% success
rate on maxillary anterior teeth)
Disadvantage
 Alumina is very opaque, therefore crown must be built to disguise the core.
 Not indicated for posterior teeth (15% fracture), FPDs and in cases of bruxism.
 Aluminous porcelain shrinks during the baking procedure, the fit of finished
aluminous crown is generally much poorer than that of ceramo-metal crowns.
 Optec ceramic is a feldspathic composition glass filled with crystalline
leucite (potassium aluminum silicate )
 The leucite concentration in optec was 50.6% > IPS Empress ceramic
(34%)
 This ceramic has high level of leucite hence got a greater strength than
traditional feldspathic porcelain: Leucite is dispersed in a glassy matrix.
LUECITE REINFORCED PORCELIAN
 Leucite and glass fuses together during firing at a temperature of 1020
degree C .
 Increased wear of natural tooth i.e., seen because of increased leucite
content (high abrasive property)
 The core is strong due to leucite hence there is no need of core build up
 Body and incisal porcelains are pigmented to provide better shade and
translucency.
Advantage
 Increased strength compared to normal feldspathic porcelain
 Good flexural strength – 146 mpa.
 Since it has only a moderately opaque core compared with metal or
aluminous porcelain, it is more translucent.
Disadvantage
 Not as strong as other all-ceramic systems build with a core. Therefore
higher fracture rate.
 Increase in Leucite content High occlusal wear.
Uses
 Crowns for low stress areas
 Hydrothermal low fusing ceramic
 It is composed of an amorphous glass containing
hydroxyl ions.
 These hydroxyl ions allow a greater flexural strength
than feldspathic porcelain due to ion exchange
mechanism,and also promote healing of surface
micro cracks.
 The restoration made in two layers– the base layer is Duceram metal
ceramic which is placed on refractory die using powder slurry
technique and backed at 930 deg.C.
 Second layer is applied over basal layer using same technique of
Duceram Low Fusing Ceramic and baked at 660 deg. C.
Veneers more preferably.
Anterior teeth
But cant be used in posterior teeth
Advantages
Good flexural strength – 110 mpa.
Greater density
Greater fracture resistance
Decreased abrasion of natural tooth
Disadvantages
Need a special die material (phospahte bonded)
 Glass-ceramics are polycrystalline materials developed for application by
casting procedures using the lost wax technique, hence referred to as
“castable ceramic”.
 These ceramic are used to fabricate cores and full contour restorations using
the lost wax and centrifugal casting technique.
 Generally one shade of material is available which is covered by the
conventional feldspathic porcelain or it can be stained to obtain proper
shading characterization of the final restoration.
eg: Dicor (Dentsply)
FABRICATION OF CASTABLE GLASS CERAMIC
CASTING CERAMMING
 The use of glass ceramics in dentistry was first proposed by Macculloch in 1968.
 The first description of Dicor Castable ceramic was given by Adari & Grossman
in 1984 and was marketed by Dentsply Int
 This is a poly-crystalline glass ceramic material,which is casted in a similar
manner to alloy castings.
 Once the glass crown is cast(at about 1350 deg. C) it is then heat treated at 1075
deg. C for 10 hrs.this heat treatment is known as “Ceramming”
 This causes partial crystallisation of tetrasilicic flormica
crystals(55%vol) to produce a glass ceramic material.
 These crystals function in two ways –
 A) creating a relatively opaque material out of the initially
transparent glass crown
 B) they significantly increase the fracture resistance and strength of
the ceramic but have less tensile strength
 Consist of 70% of tetrasilicic fluormica and
fabricated by CAD CAM blanks and ingots.
 less translucency (contrast ratio 0.56) than
compared to dicor (0.41-0.44)
It is a shaded feldspathic porcelain veneer applied to the
Dicor substrate for fabrication of Willi’s glass crowns
(crown of venerred Dicor ceramic)
marginal openings of 30-60m compared to those of metal
ceramic crowns
 Good flexural strength (152 mpa.)
 Good fracture resistance.
 Excellent translucency
 Less abrasion of natural tooth
 Can be etched to bond to natural tooth.
 Easy adjustments.
 Disadvantages
 Special investment & casting equipment is required
 Equipment
DICOR Casting Machine
DICOR Ceramming Furnace with Ceramming Trays
Less tensile strength and fracture toughness when compared to PMF restoration
 Uses
 Inlays,
 Veneers due to chameleon effect of dicor
 Less stress restorations or cores because of poor tensile strength
1985 -Sumiya Hobo & Iwata
Available as CERA PEARL.
Chemistry: Apatite glass-ceramic melts (1460°C) and flows
like molten glass and when cast (1510°C) it has an amorphous
microstructure
Cerapearl is similar to natural enamel in composition, density,
refractive index, coefficient of thermal expansion and hardness
Bonding to tooth structure
Castable Apatite Glass Ceramic
Hardness and wear properties closely matched to those of
natural enamel
Similar thermal conductivity and thermal expansion to natural
enamel
Dimensional stability regardless of any porcelain corrective
procedure and subsequent firings
PRESSABLE CERAMICS
PRESSABLE CERAMICS
Shrink-free Ceramics Leucite reinforced
Glass ceramics
Cerestore IPS Empress
AI Ceram OPC
Shrink Free Alumina Ceramics
The shortcomings of the traditional ceramic like failures
related to poor functional strength and firing shrinkage
limited use of "all-ceramic” for jacket crowns.
The development of non-shrinking ceramics directed
towards providing an alternate treatment.
CERESTORE
Shrink free ceramic with crystallized magnesium alumina
spinel fabricated by injection molded technique to form
dispersion strengthened core.
ADVANTAGES
Good dimensional stability
Better accuracy of fit and marginal integrity
Esthetics enhanced due to the lack of metal coping
Biocompatible
Low thermal conductivity
Low coefficient of thermal expansion
Complexity of the fabrication process.
Inadequate flexural strength (89MPa) when compared to ips empress
Poor abrasion resistance, hence not recommended in patients with heavy
bruxism or inadequate clearance.
Limitations and high clinical failure rates led to its withdrawal from the
market. It underwent further improvement with a 70 to 90% higher flexural
strength and was marketed under the commercial name Al Ceram
DISADVANTAGES
Recrystallization of residual glass – Fracture toughness
22.5 N/m2 (32,000psi)
High polycrystalline content
Same relative thermal conductivity of core and veneer porcelain
Low coefficient of thermal expansion - Thermal shock resistance.
High modulus of elasticity - Low stress on cement.
AL CERAM
LEUCITE REINFORCED PORCELAINS
(TRANSFER-MOLDED)
NON-PRESSED
• Optec HSP
• Optec VP
• Fortress
PRESSED
• IPS Empress & IPS Empress 2
• Optec Pressable Ceramic / OPC
Precerammed glass ceramic having a high concentration
of leucite crystals ie.35 vol%(KAlSi2O6).
It increases the resistance to crack propagation.
Leucite reinforced ceramic powder is pressed into ingots and
sintered.
The ingots are heated in the pressing furnace until molten and
then injected into the investment mold.
IPS EMPRESS
PROPERTIES
Reported flexural strengths are in the range of 160 to 180MPa.
Increase in strength has been attributed to the pressing step which
increases the density of leucite crystals.
Subsequent heat treatments which initiate growth of additional leucite crystals.
USES
Laminate veneers and full crowns for anterior teeth
Inlays, Onlays and partial coverage crowns
Complete crowns on posterior teeth.
Lack of metal or an opaque ceramic core
Moderate flexural strength (160-180MPa range)
Excellent fit (low-shrinkage ceramic)
Improved esthetics (translucent, fluorescence)
Etchable
Less susceptible to fatigue and stress failure
Less abrasive to opposing tooth
Biocompatible material
Unlike previous glass-ceramic systems IPS Empress does not require
ceramming to initiate the crystalline phase of leucite crystals
ADVANTAGES
Potential to fracture in posterior areas
Need for special laboratory equipment such as pressing furnace and phosphate
bonded die material
Inability to cover the color of a darkened tooth preparation or post and core
since the crowns are relatively translucent.
Compressive strength and flexural strength lesser than metal-ceramic or
glass-infiltrated (In-Ceram) crowns.
DISADVANTAGES
OPTEC (OPTIMAL PRESSABLE CERAMIC/OPC)
Optec stands for Optimal Technology.
Crystalline leucite particle size has been reduced with a more homogenous
distribution without reducing the crystalline content and increased leucite
content (45 vol% )has resulted in an overall increase in flexural strength of OPC
However, because of its high leucite content, its abrasion against natural teeth
is higher than that of conventional feldspathic porcelain.
Fabrication is similar to IPS Empress
IPS EMPRESS 2
Second generation of pressable materials for all-ceramic bridges.
It is made from a lithium disilicate framework with an apatite layered ceramic.
IPS
Empress
IPS Empress 2
(frame work)
Flexural
strength
Upto 160
Mpa
> 400 Mpa
This system consist of 2 components
1. First component is a compressed core material of lithium – di –
silicate glass ceramic & lithium orthophosphate crystals with a
flexural strength of 350 mpa .
The scope of use of empress 2 for small bridges &posterior teeth has
widened compared to emp- 1 due to its increased flexural strength .
2. The second component is a new layer / laminated material comprised
of a fluoraptite –glass crystals .
INFILTRATED CERAMICS
IN-CERAM
IN-CERAM
ALUMINA
IN-CERAM
SPINELL
IN-CERAM
ZIRCONIA
An improved high aluminous porcelain system termed In-Ceram
was developed by Dr. Michael Sadoun in 1980
COMPOSITION
Alumina/ Al203 crystalline 99.56 wt%
Lanthanum aluminosilicate with small amounts of Na and Ca
Lanthanum-decreases the viscosity of the glass to assist infiltration and increases
its refractive index to improve translucency
INCERAM
USES
Single anterior & posterior crowns
Anterior 3-unit FPD's
In-Ceram Crown process involves three basic steps :
Dense core is made by slip casting of fine grained alumina
particles and sintered.
The sintered alumina core is infiltrated with molten glass
to yield a ceramic coping of high density and strength.
The infiltrated core is veneered with feldspathic
porcelain and fired.
ADVANTAGES
Minimal firing shrinkage, hence an accurate fit.
High flexure strength (almost 3 times of ordinary porcelain)
makes the material suitable even for multiple-unit bridges
Aluminous core being opaque can be used to cover darkened
teeth or post/ core.
Wear of opposing teeth is lesser than with conventional
porcelains.
Improved esthetics due to lack of metal as substructure.
Biocompatible, diminished plaque accumulation,
biochemical stability.
DISADVANTAGES
Poor optical properties.
Slip casting is a complex technique and requires considerable
practice.
Due to the comparatively high opacity of the alumina core, this
material was introduced.
Incorporating magnesium aluminate (spinel) results in improved
optical properties characterized by increased translucency with
about 25% reduction in flexural strength.
IN-CERAM SPINELL
DISADVANTAGES
Lower strength and toughness.
USES
Anterior inlay, onlay ,veneers and anterior crowns. Not in high
stress region
The In-Ceram technique was expanded to include its modified
form with zirconia.
A mixture of zirconium oxide and aluminum oxide is used as a
framework material, the physical properties were improved without
altering the proven working procedure.
The final core of ICZ consists of 30 wt% zirconia and 70 wt%
alumina.
Can be used in posterior region
IN-CERAM ZIRCONIA
MACHINABLE CERAMICS
Until 1988, indirect ceramic dental restorations were fabricated
by conventional methods (sintering, casting and pressing) and
neither were pore-free.
The tremendous advances in computers and robotics could also
be applied to dentistry and provide both precision and reduce time
consumption.
With the combination of optoelectronics, computer techniques
and sinter-technology, the morphologic shape of crowns can be
sculpted in an automated way.
MACHINING CERAMIC SYSTEM
CAD-CAM
(DIGITAL)
COPYING SYSTEMS
(ANALOGOUS)
DIRECT
Cerec 1
Cerec 2
INDIRECT
Automill
Denti CAD
1.MANUAL 1.SONOEROSION
eg: Celay eg: Erosonic
2.AUTOMATIC 2.SPARK EROSION
eg: Ceramatic eg: Procera
TRIAD OF
FABRICATION
Traditional
technique
High technology
Data acquisition or information
by impressions and translated
into articulated stone casts
Data acquisition or information is
captured electronically, either by a
specialized camera, laser system,
or a miniature contact digitizer.
Restoration design is the
process of creating the wax
pattern
Restoration design is done by the
computer – either with interactive
help from the user or automatically.
Restoration fabrication
includes all the procedures from
dewaxing upto the final casting
(lost wax technique)
Restoration fabrication includes
machining with computer
controlled milling machines,
electrical discharge machining and
sintering
CAD CAM
Uses digital information about the tooth preparation or a pattern of
the restoration to provide a computer-aided design (CAD) on the
video monitor for inspection and modification.
The image is the reference for designing restoration on video monitor.
Once the 3-D image for the restoration design is accepted, computer
translates the image into a set of instructions to guide a milling tool
(computer-aided manufacturing [CAM]) in cutting the restoration
from block of material.
STAGES OF FABRICATION
All systems ideally involve 5 basic stages:
1. Computerized surface digitization
2. Computer - aided design
3. Computer - assisted manufacturing
4. Computer - aided esthetics
5. Computer - aided finishing
Unaesthetic amalgam restorations Restorations removed & preparations
Refined
Coat the preparations with Tio2 powder for Preparation of the virtual model
Optical scanning
Margins outlined for restoration design Occlusal view of the completed
restoration and ready for milling
RESTORATION
REMOVED AND
REFINED
COAT WITH TiO2
FOR OPTICAL
SCANNING
PREPARATION OF
VIRTUAL MODEL
MARGINS
OUTLINED FOR
RESTORATIION
DESIGN
RESTORATION
READY FOR
MILLING
The CEREC (Ceramic Reconstruction) was originally developed by
Brains AG in Switzerland. Identified as CEREC CAD/CAM system,
it was manufactured in West Germany
Cerec System consists of :
3-D video camera (scan head)
Electronic image processor (video processor) with memory
unit (contour memory)
Digital processor (computer)
Miniature milling machine (3-axis machine)
CEREC SYSTEM
CEREC 1
The main change or revolution in the hardware of Cerec 1
machine was the introduction of an electrically driven milling
machine with a more efficient cutting disc.
Clinical shortcomings of Cerec 1 system
Although the CEREC system generated all internal and external
aspects of the restoration, the occlusal anatomy had to be developed
by the clinician.
Inaccuracy of fit or large interfacial gaps.
Clinical fracture related to insufficient depth of preparation.
Relatively poor esthetics due to the uniform colour and lack of
characterization in the materials
The introduction of Cerec 2 unit at the end of 1994 addressed
virtually all of the limitations of Cerec 1
MAJOR CHANGES INCLUDE
Upgrading of the software with more sophisticated technology which
allows machining of occlusal surfaces and the complex machining of
the floor parts.
The new camera provides more data with greater accuracy resolving
down to 25 .
The milling machine was replaced with multihead version incorporating
two cutting heads with a total of 1200 of freedom
Enlargement of the grinding unit from 3 axes to 6 axes.
CEREC 2
Milling chamber is separate from the imaging/designing unit.
The system is now Windows based.
CEREC 3 can be used in conjunction with a CEREC 2 by using
the 'Link' software.
Two burs (one is tapered) do the cutting instead of one bur and
one diamond wheel.
No 'adjust' process (time savings).
Faster milling times (5 min savings).
Greater occlusal anatomy.
All design windows can be opened at once.
CEREC 3
BENEFITS OF CEREC SYSTEM
Benefits for the patient:
Esthetics
Quick turn-around time (1 day laboratory time)
In case of in-office procedure, only one visit required
Perfect occlusion
High marginal integrity
No metal in mouth
BENEFITS FOR THE DENTIST
Economic production in the laboratory
Increased precision
No polishing needed
Contacts optimized
Negligible porosity levels
Freedom from making an impression
Need for only single patient appointment
Good patient acceptance
Limitations in the fabrication of multiple units.
Inability to characterize shades and translucency.
Incompatibility with other imaging system.
Extremely expensive and limited availability.
Few long-term studies on the durability of the restorations.
DISADVANTAGES
MACHINABLE CERAMICS
The industrially prefabricated ceramic ingots/ blank used are
practically pore-free which do not require high temperature
processing and glazing, hence have consistently high quality.
Two classes of machinable ceramics available are:
Fine-scale feldspathic porcelain
Glass-ceramics
This feldspathic porcelain was the first composition used with the
Cerec system with a large particle size (10 - 50m). It is similar in
composition, strength, and wear properties to feldspathic porcelain
used for metal-ceramic restorations.
This is also a feldspathic porcelain reinforced with aluminum oxide
(20-30%) for increased strength and has a finer grain size (4m)
than the Mark I composition to reduce abrasive wear of opposing
tooth.
CEREC VITABLOC MARK I
CEREC VITABLOC MARK II
Composed of fluorosilico -mica crystals in a glass matrix.
Mica plates are smaller (average diameter 2 um) than in
conventional Dicor
Greater flexural strength than castable Dicor
Softer than conventional feldspathic porcelain.
Less abrasive to opposing tooth than Cerec Mark I, and
more than Cerec Mark II
DICOR Machinable Glass Ceramics
It is composed of densely sintered, high purity aluminum
oxide core combined with a compatible all ceram veneering
porcelain
A unique feature of the procera system is the ability of the
procera scanner to scan the surface of the prepared tooth and
transmit the data to the milling unit to produce an enlarged die
through a CAD-CAM processor.
The core ceramic is dry pressed on to the die,
sintered and veneered.
MILLING UNIT CONTACT
SCANNER
OTHER DIGITAL SYSTEMS
The COMET SYSTEM
The Duret System
The SOPHA System
The REKOW Svstem
The Denti CAD system
The DUX system/The Titan System
CICERO System (Computer Integrated
Crown Reconstruction)
COPY MILLING
Mechanical shaping of an industrially prefabricated ceramic material, which is
consistent in quality and its mechanical properties.
It includes fabrication of a prototype (pro-inlay or crown) usually via
impression making and model preparation.
Based on the model, a replica of inlay/ crown is made and fixed in the copying
device and transferred 1:1 into the chosen material such as ceramic.
ANALOGOUS SYSTEMS
(COPYING / PANTOGRAPHY METHODS )
The pattern is placed in the machine
Tracing tool passes over the pattern and
guides a milling tool which grinds a copy
of the pattern from a block of ceramic
COPY MILLING
EROSION METHODS
It needs a copy-suitable pre-version (e.g.: pro-inlay) of the
interior and exterior contour of the restoration for its fabrication.
The (metal-based) negative form is prepared either by wax
molding and casting or by intensive copper plating of the
impression.
Sono erosion - for ceramic restoration
Spark erosion - for metal restorations
SONO EROSION
Based on ultrasonic methods. The ceramic blank is surrounded
by an abrasive suspension of hard particles, such as boron carbide,
which are accelerated by ultrasonics, and thus erode the
restoration out of the ceramic blank.
SPARK EROSION
'Electrical Discharge Machining' (EDM).
Defined as a metal removal process using a series of sparks
to erode material from a work piece in a liquid medium under
carefully controlled conditions. The liquid medium usually, is a
light oil called the dielectric fluid (Transformer Oil).
Celay System became first commercially available in 1992.
It is a high precision, manually operated copy milling machine
Advantages of Celay system over the Cerec system
Celay could recreate all surfaces of restoration whereas Cerec I could not
make the occlusal surface.
Celay has the potential to fabricate crowns and short-span bridges with
In-Ceram system
CELAY SYSTEM
Tooth preparation Impression made Wax pattern (0.8 mm)
is anchored on to the Cercon Brain
A presintered zirconia blank is attached on to the other side of
the brain unit Unit activated, pattern scanned
CERCON AND LAVA ZIRCONIA CORE CERAMICS
CERCON FURNACE
BLANK
EXTENDED & INNOVATIVE APPLICATIONS OF
CERAMICS IN DENTISTRY
All-Ceramic Post & Core systems (Zirconia ceramics)
Ceramic coating for dental implants
Implant supported ceramic restorations
Ceramic Orthodontic Brackets
BIOACTIVE CERAMICS
Calcium phosphate ceramics (CPC)
hydroxyapatite (HA)
tricalcium phosphate (TCP)
Glass ceramics
BIOINERT CERAMICS
Aluminum oxide
Titanium oxide
Zirconium oxide
CERAMIC COATING FOR DENTAL IMPLANTS
IMPLANT SUPPORTED CERAMIC RESTORATIONS
CERA ONE ABUTMENT
• It is a special implant device for single-tooth implants in the
Branemark system.
• It is a pre-fabricated pure-titanium abutment cylinder designed to
provide a cement-retained single-tooth porcelain restoration with
subgingival margins.
CER ADAPT
• It is a tooth coloured, biocompatible all-ceramic abutment
for single-tooth replacement.
•It allows both cement-retained and screw-retained restorations,
especially for an anterior single tooth implant.
ORMOCERS(ORGANICALLY MODIFIED CERAMICS)
Represents a novel inorganic-organic copolymers in the formulation that allows for
modification of its mechanical parameters
Inorganic-Si-O-Si network
Organic-methacrylate
The inorganic poly condensation and organic polymerization
result in formation of inorganic-organic co-polymer
ADVANTAGES
Biocompatibility
Reduced polymerization shrinkage
Lasting esthetics
Anticariogenic property
CEROMERS
(CERAMIC OPTIMIZED POLYMER)
Composed of specially developed and conditioned fine particle
ceramic fillers of submicron size (0.04, 1µm) which are closely
packed and embedded in an advanced temperable organic
polymer matrix.
Uses
Veneers, inlay/onlay without metal frame work
Can be used with fiber reinforced composite framework for inlays
or onlay, crowns and bridges (3 unit) including implant
restorations on metal framework
ADVANTAGES
Durable esthetics
High abrasion resistance
High stability
Ease of final adjustment
Excellent polish ability
Effective bonding with luting composite
Low degree of brittleness
Conservation of tooth structure
Indications of ceramics
Dental ceramic technology is one of the fastest growing areas of
dental material research and development.
The unsurpassed esthetics and biocompatible qualities of ceramic
material still provide the stimulus to seek to overcome their
limitations.
Much of the materials research has been directed towards
producing stronger, reinforced restorations, with improved
marginal accuracy
The advantages and limitations of each material and technique
must be considered prior to use.
CONCLUSION
John. W. McLean - The Science & Art of Dental Ceramics,
Vol. I; Quintessence - 1979.
John W. McLean - Science and Art of Dental Ceramics
(Bridge Design & Lab procedures), Vol II. Quintessence – 1980
R. G. Craig - Restorative Dental Materials 9th ed. - 1993.
Ralph W. Phillips - Skinner's Science of Dental Materials
9th ed. - 1994.
Rosenstiel S.F., Land M.F, Fujimoto. J - Contemporary
Fixed
Prosthodontics 2nd ed., Mosby: 1995.
Kenneth J. Anusavice - Phillips Science of Dental Materials,
10th ed., Philadelphia, W.B.Saunders – 1996 : 583-618.
H. T. Shillingberg - Fundamentals of Fixed Prosthodontics ;
3rdedition - 1997.
BIBILIOGRAPHY
Relative flexural strength of 6 new ceramic materials: IJP
1995;8:239
Cast glass ceramic: DCNA 1985;29:725
Recent advances in ceramic materials and systems: Dental
update 1999;26:65
Dental CAD-CAM:A millstone or a milestone: Dental update
1995;22:200
Machinable glass ceramics and conventional lab restorations:
Quint Int 1994;25:773
Ceramics in dentistry:Historical roots and current perspective:
JPD 1996;75
Recent Advances in Dental Ceramics: Materials and Techniques

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Recent Advances in Dental Ceramics: Materials and Techniques

  • 1. Recent Advances in Dental Ceramics Presented by Dr. PRATHAMESH FULSUNDAR (MDS- PROSTHODONTICS )
  • 2.  Introduction  Definitions for ceramics  Composition of dental porcelain  Properties of dental porcelain  Recent advances in porcelain  Classification of all ceramic systems a) Conventional powder – slurry ceramics b) Castable Ceramic systems c) Perssable Ceramics d) Infiltrated Ceramics
  • 3. e) Machineable Ceramics f) Other Dental CAD/CAM methods are : Procera Procera All Titan New Shrink free ceramics Hybrid Ceramics Ormocers  Conclusion  References
  • 4.  The word Ceramic is derived from the Greek word “keramos”, which literally means ‘burnt stuff’, but which has come to mean more specifically a material produced by burning or firing. DENTAL CERAMICS :An inorganic compound with nonmetallic properties typically consisting of oxygen and one or more metallic or semi-metallic elements that is formulated to produce the whole or part of a ceramic based dental prosthesis.
  • 5.  Inlays & onlays  Aesthetic Laminates  Single crowns (all Ceramic)  PFM crowns  Short and long span FPD  Artificial denture teeth  Ceramic Post & Cores  Ceramic orthodontic Brackets
  • 6. Feldspar (60 to 80%) basic glass former binderKaolin (3 to 5 % ) Quartz(15 to 25%) Filler glass former and fluxAlumina (8 to 20 %) Oxides of sodium,potassium and calcium(9 to 15%) Metal pigments (<1%) fluxes colour matching
  • 7. 7 Metallic oxide colour Titanium oxide yellowish brown Nickel oxide Brown Copper oxide Green Cobalt oxide Blue Manganese oxide Lavender Zirconia, alumina, silica White
  • 8. 33
  • 9. 1. Conventional powder – slurry ceramics - optec HSP – Leucite reinforced porcelain - duceram LFC – Hydrothermal low fusing ceramic - Hi Cerem – alumina reinforced porcelain 2. Non-cored systems based sintering of dental ceramics - Meriage - Fortess 3. Computer aided design / Computer aided milling (CADCAM) - cerec
  • 10. 4. CADCAM with Aluminum oxide coping - procera 5. Castable ceramics - Dicor 6. Infiltrated ceramics - inceram 7. Pressable ceramics - IPS impress - Optec Pressable ceramics 8. Machineable
  • 11.  These ceramic products are supplied as powders to which the technician adds water to produce slurry, which is built up on a die material to form the contours of the restorations.  The powder are available in variety of shades and translucencies, also with stains and glazes.  Felspathic porcelain  Aluminous porcelain  DUCERAM LFC (Degussa)  OPTEC HSP (Jeneric/Pentron)
  • 12.  Porcelains made for this technique have been in existence the longest and continue to set a high aesthetic standard. They are generally in the medium maturing range (1050°C-1200°C) and made for vacuum firing.  Opaque - a feldspathic glass loaded with opacifiers such as zirconium or titanium dioxide.  Body dentine - colored feldspathic glasses with high translucency.
  • 13.  Gingival dentine - colored feldspathic glasses with reduced translucency.  overlay enamel - highly translucent feldspathic glasses often containing sub- micron opacifiers or crystalline material to create special color effects.  Incisal enamel- colorless glasses to simulate thin incisal edges.  Concentrated stains and modifiers.
  • 14. Disadvantage •Have very less fracture toughness •Very brittle when used for posterior teeth.
  • 15.  Developed by Mclean and Hughes in 1965  Feldspathic porcelain to which approx. 50% aluminum oxide is added to increase strength.  Porcelains used in this technique are Core porcelain-; highest strength porcelain- opaque -containing upto 50% by wt fused alumina crystals Aluminous porcelain (Hi-Ceram-Vita Zahnfabrik)
  • 16.  This core is veneered by a combination of esthetic body porcelain (with 15% crystal alumina) and enamel porcelain (with 5% crystal alumina) of matched thermal expansion.  Firing temp. core-1050-1100 degree C Veneer- 900-995 degree C
  • 17. Advantage  Simple fabrication  Increased strength compared to conventional feldspathic porcelain (95% success rate on maxillary anterior teeth) Disadvantage  Alumina is very opaque, therefore crown must be built to disguise the core.  Not indicated for posterior teeth (15% fracture), FPDs and in cases of bruxism.  Aluminous porcelain shrinks during the baking procedure, the fit of finished aluminous crown is generally much poorer than that of ceramo-metal crowns.
  • 18.  Optec ceramic is a feldspathic composition glass filled with crystalline leucite (potassium aluminum silicate )  The leucite concentration in optec was 50.6% > IPS Empress ceramic (34%)  This ceramic has high level of leucite hence got a greater strength than traditional feldspathic porcelain: Leucite is dispersed in a glassy matrix. LUECITE REINFORCED PORCELIAN
  • 19.  Leucite and glass fuses together during firing at a temperature of 1020 degree C .  Increased wear of natural tooth i.e., seen because of increased leucite content (high abrasive property)  The core is strong due to leucite hence there is no need of core build up  Body and incisal porcelains are pigmented to provide better shade and translucency.
  • 20. Advantage  Increased strength compared to normal feldspathic porcelain  Good flexural strength – 146 mpa.  Since it has only a moderately opaque core compared with metal or aluminous porcelain, it is more translucent. Disadvantage  Not as strong as other all-ceramic systems build with a core. Therefore higher fracture rate.  Increase in Leucite content High occlusal wear. Uses  Crowns for low stress areas
  • 21.  Hydrothermal low fusing ceramic  It is composed of an amorphous glass containing hydroxyl ions.  These hydroxyl ions allow a greater flexural strength than feldspathic porcelain due to ion exchange mechanism,and also promote healing of surface micro cracks.
  • 22.  The restoration made in two layers– the base layer is Duceram metal ceramic which is placed on refractory die using powder slurry technique and backed at 930 deg.C.  Second layer is applied over basal layer using same technique of Duceram Low Fusing Ceramic and baked at 660 deg. C.
  • 23. Veneers more preferably. Anterior teeth But cant be used in posterior teeth
  • 24. Advantages Good flexural strength – 110 mpa. Greater density Greater fracture resistance Decreased abrasion of natural tooth Disadvantages Need a special die material (phospahte bonded)
  • 25.
  • 26.  Glass-ceramics are polycrystalline materials developed for application by casting procedures using the lost wax technique, hence referred to as “castable ceramic”.  These ceramic are used to fabricate cores and full contour restorations using the lost wax and centrifugal casting technique.  Generally one shade of material is available which is covered by the conventional feldspathic porcelain or it can be stained to obtain proper shading characterization of the final restoration. eg: Dicor (Dentsply)
  • 27. FABRICATION OF CASTABLE GLASS CERAMIC CASTING CERAMMING
  • 28.  The use of glass ceramics in dentistry was first proposed by Macculloch in 1968.  The first description of Dicor Castable ceramic was given by Adari & Grossman in 1984 and was marketed by Dentsply Int  This is a poly-crystalline glass ceramic material,which is casted in a similar manner to alloy castings.  Once the glass crown is cast(at about 1350 deg. C) it is then heat treated at 1075 deg. C for 10 hrs.this heat treatment is known as “Ceramming”
  • 29.  This causes partial crystallisation of tetrasilicic flormica crystals(55%vol) to produce a glass ceramic material.  These crystals function in two ways –  A) creating a relatively opaque material out of the initially transparent glass crown  B) they significantly increase the fracture resistance and strength of the ceramic but have less tensile strength
  • 30.  Consist of 70% of tetrasilicic fluormica and fabricated by CAD CAM blanks and ingots.  less translucency (contrast ratio 0.56) than compared to dicor (0.41-0.44)
  • 31. It is a shaded feldspathic porcelain veneer applied to the Dicor substrate for fabrication of Willi’s glass crowns (crown of venerred Dicor ceramic) marginal openings of 30-60m compared to those of metal ceramic crowns
  • 32.  Good flexural strength (152 mpa.)  Good fracture resistance.  Excellent translucency  Less abrasion of natural tooth  Can be etched to bond to natural tooth.  Easy adjustments.
  • 33.  Disadvantages  Special investment & casting equipment is required  Equipment DICOR Casting Machine DICOR Ceramming Furnace with Ceramming Trays Less tensile strength and fracture toughness when compared to PMF restoration  Uses  Inlays,  Veneers due to chameleon effect of dicor  Less stress restorations or cores because of poor tensile strength
  • 34. 1985 -Sumiya Hobo & Iwata Available as CERA PEARL. Chemistry: Apatite glass-ceramic melts (1460°C) and flows like molten glass and when cast (1510°C) it has an amorphous microstructure Cerapearl is similar to natural enamel in composition, density, refractive index, coefficient of thermal expansion and hardness Bonding to tooth structure Castable Apatite Glass Ceramic
  • 35. Hardness and wear properties closely matched to those of natural enamel Similar thermal conductivity and thermal expansion to natural enamel Dimensional stability regardless of any porcelain corrective procedure and subsequent firings
  • 37. PRESSABLE CERAMICS Shrink-free Ceramics Leucite reinforced Glass ceramics Cerestore IPS Empress AI Ceram OPC Shrink Free Alumina Ceramics The shortcomings of the traditional ceramic like failures related to poor functional strength and firing shrinkage limited use of "all-ceramic” for jacket crowns. The development of non-shrinking ceramics directed towards providing an alternate treatment.
  • 38. CERESTORE Shrink free ceramic with crystallized magnesium alumina spinel fabricated by injection molded technique to form dispersion strengthened core. ADVANTAGES Good dimensional stability Better accuracy of fit and marginal integrity Esthetics enhanced due to the lack of metal coping Biocompatible Low thermal conductivity Low coefficient of thermal expansion
  • 39. Complexity of the fabrication process. Inadequate flexural strength (89MPa) when compared to ips empress Poor abrasion resistance, hence not recommended in patients with heavy bruxism or inadequate clearance. Limitations and high clinical failure rates led to its withdrawal from the market. It underwent further improvement with a 70 to 90% higher flexural strength and was marketed under the commercial name Al Ceram DISADVANTAGES
  • 40. Recrystallization of residual glass – Fracture toughness 22.5 N/m2 (32,000psi) High polycrystalline content Same relative thermal conductivity of core and veneer porcelain Low coefficient of thermal expansion - Thermal shock resistance. High modulus of elasticity - Low stress on cement. AL CERAM
  • 41. LEUCITE REINFORCED PORCELAINS (TRANSFER-MOLDED) NON-PRESSED • Optec HSP • Optec VP • Fortress PRESSED • IPS Empress & IPS Empress 2 • Optec Pressable Ceramic / OPC
  • 42. Precerammed glass ceramic having a high concentration of leucite crystals ie.35 vol%(KAlSi2O6). It increases the resistance to crack propagation. Leucite reinforced ceramic powder is pressed into ingots and sintered. The ingots are heated in the pressing furnace until molten and then injected into the investment mold. IPS EMPRESS
  • 43. PROPERTIES Reported flexural strengths are in the range of 160 to 180MPa. Increase in strength has been attributed to the pressing step which increases the density of leucite crystals. Subsequent heat treatments which initiate growth of additional leucite crystals. USES Laminate veneers and full crowns for anterior teeth Inlays, Onlays and partial coverage crowns Complete crowns on posterior teeth.
  • 44. Lack of metal or an opaque ceramic core Moderate flexural strength (160-180MPa range) Excellent fit (low-shrinkage ceramic) Improved esthetics (translucent, fluorescence) Etchable Less susceptible to fatigue and stress failure Less abrasive to opposing tooth Biocompatible material Unlike previous glass-ceramic systems IPS Empress does not require ceramming to initiate the crystalline phase of leucite crystals ADVANTAGES
  • 45. Potential to fracture in posterior areas Need for special laboratory equipment such as pressing furnace and phosphate bonded die material Inability to cover the color of a darkened tooth preparation or post and core since the crowns are relatively translucent. Compressive strength and flexural strength lesser than metal-ceramic or glass-infiltrated (In-Ceram) crowns. DISADVANTAGES
  • 46. OPTEC (OPTIMAL PRESSABLE CERAMIC/OPC) Optec stands for Optimal Technology. Crystalline leucite particle size has been reduced with a more homogenous distribution without reducing the crystalline content and increased leucite content (45 vol% )has resulted in an overall increase in flexural strength of OPC However, because of its high leucite content, its abrasion against natural teeth is higher than that of conventional feldspathic porcelain. Fabrication is similar to IPS Empress
  • 47. IPS EMPRESS 2 Second generation of pressable materials for all-ceramic bridges. It is made from a lithium disilicate framework with an apatite layered ceramic. IPS Empress IPS Empress 2 (frame work) Flexural strength Upto 160 Mpa > 400 Mpa
  • 48. This system consist of 2 components 1. First component is a compressed core material of lithium – di – silicate glass ceramic & lithium orthophosphate crystals with a flexural strength of 350 mpa . The scope of use of empress 2 for small bridges &posterior teeth has widened compared to emp- 1 due to its increased flexural strength . 2. The second component is a new layer / laminated material comprised of a fluoraptite –glass crystals .
  • 50. An improved high aluminous porcelain system termed In-Ceram was developed by Dr. Michael Sadoun in 1980 COMPOSITION Alumina/ Al203 crystalline 99.56 wt% Lanthanum aluminosilicate with small amounts of Na and Ca Lanthanum-decreases the viscosity of the glass to assist infiltration and increases its refractive index to improve translucency INCERAM USES Single anterior & posterior crowns Anterior 3-unit FPD's
  • 51. In-Ceram Crown process involves three basic steps : Dense core is made by slip casting of fine grained alumina particles and sintered. The sintered alumina core is infiltrated with molten glass to yield a ceramic coping of high density and strength. The infiltrated core is veneered with feldspathic porcelain and fired.
  • 52. ADVANTAGES Minimal firing shrinkage, hence an accurate fit. High flexure strength (almost 3 times of ordinary porcelain) makes the material suitable even for multiple-unit bridges Aluminous core being opaque can be used to cover darkened teeth or post/ core. Wear of opposing teeth is lesser than with conventional porcelains. Improved esthetics due to lack of metal as substructure. Biocompatible, diminished plaque accumulation, biochemical stability.
  • 53. DISADVANTAGES Poor optical properties. Slip casting is a complex technique and requires considerable practice.
  • 54. Due to the comparatively high opacity of the alumina core, this material was introduced. Incorporating magnesium aluminate (spinel) results in improved optical properties characterized by increased translucency with about 25% reduction in flexural strength. IN-CERAM SPINELL DISADVANTAGES Lower strength and toughness. USES Anterior inlay, onlay ,veneers and anterior crowns. Not in high stress region
  • 55. The In-Ceram technique was expanded to include its modified form with zirconia. A mixture of zirconium oxide and aluminum oxide is used as a framework material, the physical properties were improved without altering the proven working procedure. The final core of ICZ consists of 30 wt% zirconia and 70 wt% alumina. Can be used in posterior region IN-CERAM ZIRCONIA
  • 56.
  • 58. Until 1988, indirect ceramic dental restorations were fabricated by conventional methods (sintering, casting and pressing) and neither were pore-free. The tremendous advances in computers and robotics could also be applied to dentistry and provide both precision and reduce time consumption. With the combination of optoelectronics, computer techniques and sinter-technology, the morphologic shape of crowns can be sculpted in an automated way.
  • 59. MACHINING CERAMIC SYSTEM CAD-CAM (DIGITAL) COPYING SYSTEMS (ANALOGOUS) DIRECT Cerec 1 Cerec 2 INDIRECT Automill Denti CAD 1.MANUAL 1.SONOEROSION eg: Celay eg: Erosonic 2.AUTOMATIC 2.SPARK EROSION eg: Ceramatic eg: Procera
  • 60. TRIAD OF FABRICATION Traditional technique High technology Data acquisition or information by impressions and translated into articulated stone casts Data acquisition or information is captured electronically, either by a specialized camera, laser system, or a miniature contact digitizer. Restoration design is the process of creating the wax pattern Restoration design is done by the computer – either with interactive help from the user or automatically. Restoration fabrication includes all the procedures from dewaxing upto the final casting (lost wax technique) Restoration fabrication includes machining with computer controlled milling machines, electrical discharge machining and sintering
  • 61. CAD CAM Uses digital information about the tooth preparation or a pattern of the restoration to provide a computer-aided design (CAD) on the video monitor for inspection and modification. The image is the reference for designing restoration on video monitor. Once the 3-D image for the restoration design is accepted, computer translates the image into a set of instructions to guide a milling tool (computer-aided manufacturing [CAM]) in cutting the restoration from block of material.
  • 62. STAGES OF FABRICATION All systems ideally involve 5 basic stages: 1. Computerized surface digitization 2. Computer - aided design 3. Computer - assisted manufacturing 4. Computer - aided esthetics 5. Computer - aided finishing
  • 63. Unaesthetic amalgam restorations Restorations removed & preparations Refined Coat the preparations with Tio2 powder for Preparation of the virtual model Optical scanning Margins outlined for restoration design Occlusal view of the completed restoration and ready for milling RESTORATION REMOVED AND REFINED COAT WITH TiO2 FOR OPTICAL SCANNING PREPARATION OF VIRTUAL MODEL MARGINS OUTLINED FOR RESTORATIION DESIGN RESTORATION READY FOR MILLING
  • 64.
  • 65. The CEREC (Ceramic Reconstruction) was originally developed by Brains AG in Switzerland. Identified as CEREC CAD/CAM system, it was manufactured in West Germany Cerec System consists of : 3-D video camera (scan head) Electronic image processor (video processor) with memory unit (contour memory) Digital processor (computer) Miniature milling machine (3-axis machine) CEREC SYSTEM
  • 66. CEREC 1 The main change or revolution in the hardware of Cerec 1 machine was the introduction of an electrically driven milling machine with a more efficient cutting disc. Clinical shortcomings of Cerec 1 system Although the CEREC system generated all internal and external aspects of the restoration, the occlusal anatomy had to be developed by the clinician. Inaccuracy of fit or large interfacial gaps. Clinical fracture related to insufficient depth of preparation. Relatively poor esthetics due to the uniform colour and lack of characterization in the materials
  • 67. The introduction of Cerec 2 unit at the end of 1994 addressed virtually all of the limitations of Cerec 1 MAJOR CHANGES INCLUDE Upgrading of the software with more sophisticated technology which allows machining of occlusal surfaces and the complex machining of the floor parts. The new camera provides more data with greater accuracy resolving down to 25 . The milling machine was replaced with multihead version incorporating two cutting heads with a total of 1200 of freedom Enlargement of the grinding unit from 3 axes to 6 axes. CEREC 2
  • 68. Milling chamber is separate from the imaging/designing unit. The system is now Windows based. CEREC 3 can be used in conjunction with a CEREC 2 by using the 'Link' software. Two burs (one is tapered) do the cutting instead of one bur and one diamond wheel. No 'adjust' process (time savings). Faster milling times (5 min savings). Greater occlusal anatomy. All design windows can be opened at once. CEREC 3
  • 69. BENEFITS OF CEREC SYSTEM Benefits for the patient: Esthetics Quick turn-around time (1 day laboratory time) In case of in-office procedure, only one visit required Perfect occlusion High marginal integrity No metal in mouth
  • 70. BENEFITS FOR THE DENTIST Economic production in the laboratory Increased precision No polishing needed Contacts optimized Negligible porosity levels Freedom from making an impression Need for only single patient appointment Good patient acceptance
  • 71. Limitations in the fabrication of multiple units. Inability to characterize shades and translucency. Incompatibility with other imaging system. Extremely expensive and limited availability. Few long-term studies on the durability of the restorations. DISADVANTAGES
  • 72. MACHINABLE CERAMICS The industrially prefabricated ceramic ingots/ blank used are practically pore-free which do not require high temperature processing and glazing, hence have consistently high quality. Two classes of machinable ceramics available are: Fine-scale feldspathic porcelain Glass-ceramics
  • 73. This feldspathic porcelain was the first composition used with the Cerec system with a large particle size (10 - 50m). It is similar in composition, strength, and wear properties to feldspathic porcelain used for metal-ceramic restorations. This is also a feldspathic porcelain reinforced with aluminum oxide (20-30%) for increased strength and has a finer grain size (4m) than the Mark I composition to reduce abrasive wear of opposing tooth. CEREC VITABLOC MARK I CEREC VITABLOC MARK II
  • 74. Composed of fluorosilico -mica crystals in a glass matrix. Mica plates are smaller (average diameter 2 um) than in conventional Dicor Greater flexural strength than castable Dicor Softer than conventional feldspathic porcelain. Less abrasive to opposing tooth than Cerec Mark I, and more than Cerec Mark II DICOR Machinable Glass Ceramics
  • 75. It is composed of densely sintered, high purity aluminum oxide core combined with a compatible all ceram veneering porcelain A unique feature of the procera system is the ability of the procera scanner to scan the surface of the prepared tooth and transmit the data to the milling unit to produce an enlarged die through a CAD-CAM processor. The core ceramic is dry pressed on to the die, sintered and veneered.
  • 77. OTHER DIGITAL SYSTEMS The COMET SYSTEM The Duret System The SOPHA System The REKOW Svstem The Denti CAD system The DUX system/The Titan System CICERO System (Computer Integrated Crown Reconstruction)
  • 78. COPY MILLING Mechanical shaping of an industrially prefabricated ceramic material, which is consistent in quality and its mechanical properties. It includes fabrication of a prototype (pro-inlay or crown) usually via impression making and model preparation. Based on the model, a replica of inlay/ crown is made and fixed in the copying device and transferred 1:1 into the chosen material such as ceramic. ANALOGOUS SYSTEMS (COPYING / PANTOGRAPHY METHODS )
  • 79. The pattern is placed in the machine Tracing tool passes over the pattern and guides a milling tool which grinds a copy of the pattern from a block of ceramic COPY MILLING
  • 80. EROSION METHODS It needs a copy-suitable pre-version (e.g.: pro-inlay) of the interior and exterior contour of the restoration for its fabrication. The (metal-based) negative form is prepared either by wax molding and casting or by intensive copper plating of the impression. Sono erosion - for ceramic restoration Spark erosion - for metal restorations
  • 81. SONO EROSION Based on ultrasonic methods. The ceramic blank is surrounded by an abrasive suspension of hard particles, such as boron carbide, which are accelerated by ultrasonics, and thus erode the restoration out of the ceramic blank. SPARK EROSION 'Electrical Discharge Machining' (EDM). Defined as a metal removal process using a series of sparks to erode material from a work piece in a liquid medium under carefully controlled conditions. The liquid medium usually, is a light oil called the dielectric fluid (Transformer Oil).
  • 82. Celay System became first commercially available in 1992. It is a high precision, manually operated copy milling machine Advantages of Celay system over the Cerec system Celay could recreate all surfaces of restoration whereas Cerec I could not make the occlusal surface. Celay has the potential to fabricate crowns and short-span bridges with In-Ceram system CELAY SYSTEM
  • 83. Tooth preparation Impression made Wax pattern (0.8 mm) is anchored on to the Cercon Brain A presintered zirconia blank is attached on to the other side of the brain unit Unit activated, pattern scanned CERCON AND LAVA ZIRCONIA CORE CERAMICS CERCON FURNACE BLANK
  • 84. EXTENDED & INNOVATIVE APPLICATIONS OF CERAMICS IN DENTISTRY All-Ceramic Post & Core systems (Zirconia ceramics) Ceramic coating for dental implants Implant supported ceramic restorations Ceramic Orthodontic Brackets
  • 85. BIOACTIVE CERAMICS Calcium phosphate ceramics (CPC) hydroxyapatite (HA) tricalcium phosphate (TCP) Glass ceramics BIOINERT CERAMICS Aluminum oxide Titanium oxide Zirconium oxide CERAMIC COATING FOR DENTAL IMPLANTS
  • 86. IMPLANT SUPPORTED CERAMIC RESTORATIONS CERA ONE ABUTMENT • It is a special implant device for single-tooth implants in the Branemark system. • It is a pre-fabricated pure-titanium abutment cylinder designed to provide a cement-retained single-tooth porcelain restoration with subgingival margins. CER ADAPT • It is a tooth coloured, biocompatible all-ceramic abutment for single-tooth replacement. •It allows both cement-retained and screw-retained restorations, especially for an anterior single tooth implant.
  • 87. ORMOCERS(ORGANICALLY MODIFIED CERAMICS) Represents a novel inorganic-organic copolymers in the formulation that allows for modification of its mechanical parameters Inorganic-Si-O-Si network Organic-methacrylate The inorganic poly condensation and organic polymerization result in formation of inorganic-organic co-polymer ADVANTAGES Biocompatibility Reduced polymerization shrinkage Lasting esthetics Anticariogenic property
  • 88. CEROMERS (CERAMIC OPTIMIZED POLYMER) Composed of specially developed and conditioned fine particle ceramic fillers of submicron size (0.04, 1µm) which are closely packed and embedded in an advanced temperable organic polymer matrix. Uses Veneers, inlay/onlay without metal frame work Can be used with fiber reinforced composite framework for inlays or onlay, crowns and bridges (3 unit) including implant restorations on metal framework
  • 89. ADVANTAGES Durable esthetics High abrasion resistance High stability Ease of final adjustment Excellent polish ability Effective bonding with luting composite Low degree of brittleness Conservation of tooth structure
  • 91.
  • 92. Dental ceramic technology is one of the fastest growing areas of dental material research and development. The unsurpassed esthetics and biocompatible qualities of ceramic material still provide the stimulus to seek to overcome their limitations. Much of the materials research has been directed towards producing stronger, reinforced restorations, with improved marginal accuracy The advantages and limitations of each material and technique must be considered prior to use. CONCLUSION
  • 93. John. W. McLean - The Science & Art of Dental Ceramics, Vol. I; Quintessence - 1979. John W. McLean - Science and Art of Dental Ceramics (Bridge Design & Lab procedures), Vol II. Quintessence – 1980 R. G. Craig - Restorative Dental Materials 9th ed. - 1993. Ralph W. Phillips - Skinner's Science of Dental Materials 9th ed. - 1994. Rosenstiel S.F., Land M.F, Fujimoto. J - Contemporary Fixed Prosthodontics 2nd ed., Mosby: 1995. Kenneth J. Anusavice - Phillips Science of Dental Materials, 10th ed., Philadelphia, W.B.Saunders – 1996 : 583-618. H. T. Shillingberg - Fundamentals of Fixed Prosthodontics ; 3rdedition - 1997. BIBILIOGRAPHY
  • 94. Relative flexural strength of 6 new ceramic materials: IJP 1995;8:239 Cast glass ceramic: DCNA 1985;29:725 Recent advances in ceramic materials and systems: Dental update 1999;26:65 Dental CAD-CAM:A millstone or a milestone: Dental update 1995;22:200 Machinable glass ceramics and conventional lab restorations: Quint Int 1994;25:773 Ceramics in dentistry:Historical roots and current perspective: JPD 1996;75