Quality Manual Chaity Group.pdf

1 | P a g e Q u a l i t y A s s u r a n c e D e p a r t m e n t
Page 1 of 60 Engr. Md. Mizanur Rahman Chaity Composite Ltd
Md. Mizanur Rahman
AGM (Fabrics Finishing & Quality)
Email: mizan.finishing@chaitycomposite.com
Cell: +880 1911 309216

Quality Assurance
Department

Index
1. Introduction Page -04
2. Definition of Quality -05
3. Definition of Quality Control (QC) -05
4. Definition of Quality Inspection (QI) -06
5. Quality Organogram of Department -07
6. Jobs Responsibility -08
7. Four (4) point System -19
8. Standard Operating Procedure (SOP) Delivery -23
9. Fabrics Delivery Approval Authority procedure -24
10. Quality Policy -25
11. Process Flow Chart of Quality -26
12. Online Inspection point -28
13. Yarn dyed Inspection -29
14. Print (AOP) Fabrics Inspection -29
15. Fleece Fabrics Inspection -30
16. Sueded Fabrics Inspection -30
17. Inspection Machine -30
18. Table Inspection -31
19. Compactor Machine Inspection -31
20. Ensure Quality before inspection -32
21. Out Of 4 point System -32
22. Hand folding -33
23. Knitting Online Inspection -34
24. Knitting fabrics Quality -34
25. Bowing Inspection -35
26. Shade Check Procedure -36
27. Munsell test -38
28. Running Shade check -39
29. GSM Checking Procedure -40
30. Shrinkage Correction -41
31. GSM Correction -41
32. FTD -42
33. GPQ -44
34. Buyer wise Testing Requirement -46
35. Buyer wise File Keeping procedure -48
36. Quality Related Shortcut -50
37. Inspection M/c SOP -52
38. Grey Fabrics Inspection -53
39. Grey Scales -55
40. All over print -56
41. Multifibre test fabrics -58
42. Buyer wise Merchandise & responsible person -59
43. Goal of Quality Department -60

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Quality Assurance Department
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Quality Assurance: Quality Assurance is a process focused concept, where the
processes are put in place to ensure the correct steps are done in the correct way.
If the correct processes are in place there is some assurance that the actual
results will turn out as expected.
Quality Control: Quality Control is a product focused concept, where checking of
the actual results are done to ensure that things are as expected. If the correct
controls are in place you can know for certain that the actual results have been
achieved because the actual results have been checked
Quality Inspection: Graded the quality standard by inspection.
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SL Requirement Existing Short
1 1 1 0
2 1 1 0
3 2 1 0
4 2 2 0
5 2 1 1
6 2 1 1
7 4 2 2
8 4 0 4
9 10 8 2
10 14 14 0
11 5 4 1
12 5 2 3
13 6 3 3
14 5 3 2
15 1 1 0
16 2 1 1
17 2 0 2
18 14 10 4
19 4 2 2
20 33 23 10
21 3 2 1
122 82 39
Director
Shift (01Reliever)
Summary
Total 15Reliever
Asst Manager (QAD) Approvered
AGM(Fabrics Finishing & Quality) DGM(Admin) GM(Fabrics)
General
General
(02Reliever)
Shift (05Reliever)
Shift (01Reliever)
Shift (01Reliever)
Shift
Shift (01Reliever)
General
Shift
Shift
Shift
Shift (02Reliever)
Shift (02Reliever)
Sample & Quality
Shade & Grey
Reporting & Delivery Update
Jr. Inspector (GPQ) Buyer Wise
Jr. Inspector (Sample)
Inspector (Grey)
ERP
AGM
GPQ Head
Executive
Shift In-charge
Supervisor (Finish & Grey)
Supervisor (Shade)
Sr Inspector (Compactor)-3 M/c
Inspector (Table Check)
Sr Inspector(Stenter)-5 M/c
Inspector (Machine)-2 M/c
Inspector (Rib, Coller & Cuff)
Inspector (GSM Cutting)
Inspector (Sub Contact)
Inspector (Hold & Reject)
Remarks
Company Profile.
Quality Assurance Department
Chaity Composite Ltd.
Md. Mizanur Rahman
KB Trad, JNC (GPQ)
Jr Inspector Follow up
Next & RED (GPQ)
Sr. Executive(Shade)
Style Tex & Red Label
Sr Inspector
Jr. Inspector-3
Data Entry
Asst Executive Sample
Executive (Knitting)
Sr Executive-1
Managing Director
AGM
H&M (GPQ) Sample
Asst Manager (others)
Lidl & LPP (GPQ)
Grey Fabrics Inspection
Hema, Fordart
Sr. Executive-1
Director
Sr. Executive
Position
Manager/Asst. Manager
Sr Inspector (Stenter-5)-10
Sr Inspector (Compact-3)-14
Inspector (table Check)-5
Sr Inspector (Document)
Muck up & Data Entry
Sr. Inspector(Sub-Contract)
Excutive/Incharge-1
Supervisor-2
Inspector-28, M/c-7
Sr Inspector
Jr Inspector Follow up
Asst Executive
Executive (Sample)
Inspector (Machine)-5
Inspector (Rib Collar & Cuff)-6
Inspector (Hold & Reject)-2
Delivery & Handover-2
Jr. Inspector ERP-2
Sr Inspector (Sample)
Sr Inspector (Data Entry)
Inspector (GSM Cutting)-5
Sr Inspector (Follow up)
Shift In-charge-2
Supervisor(Floor)-2
Supervisor(Shade)-2
Sr. Inspector (Shade)-2
Asst Manager

Job Responsibility:
Md Mizanur Rahman-
AGM (Fabrics Finishing & Quality)
1. Planning & Monitoring of Production Target.
2. Ensure that the Quality Standard is being met by Forecasting &
reviewing the result.
3. Develop Discipline, by implementing the Rules &Regulation in
Department.
4. Ensure acceptable Quality level (AQL) in textile manner.
5. Ensure delivery with minimize the problem.
6. Give a continuous guidance to the Executive, along with others for
target fabric specification.
7. Supervision constantly to Grey & Final QC.
8. Give the full support the Research & Development Department.
9. Make a continuous study of work improvement & give report to
the higher authority.
10. Response & act in the customer complain & query.
11. Ensure that all safety followed by the team.
12. Continuously study the Cost saving of the Department.
13. Enthusiastic to wastage utilization.
14. Optimize Manpower Utilization.
15. Worker Turnover & Absenteeism control as per Plan.
16. Skill Development in the Floor.
17. Ensure that all Lab test Report (Physical) are recorded.
18. Follow the concept of Top Management.
19. Regularly held a meeting to all people once in a week/ Time to
time.
20. Co-ordination with all departments all quality parameter inform
time to time all department.
21. Check the hold fabric & give decision quickly.

Manager/Asst Manager (QAD)
Job Responsibility:
1. Planning & Monitoring of Delivery Target.
2. All Buyer fabrics inspection Without H&M
3. Fulfill the buyer wise quality requirement
4. Ensure the delivery target with Quality
5. Hold Fabric Take decision immediately
6. Inline fabrics ensure the Quality Requirement
7. Ensure the 4 point system reporting
8. Grey fabric inspection & give decision
9. Ensure the good house keeping
10. Manpower utilize
11.Recruited
Senior Executive (GPQ- H&M)
Mainly H&M GPQ Responsible
1. All sample check
2. Hold (H&M) Fabric inspection & Take decision immediately
3. FTD Approval & Ensure Product Match with FTD
4. Audit Related all points need to be check & Confirm available
as Buyer Requirement
5. Ensure the testing requirement
6. Yarn test & Uster Report
7. Support to PP Sample
8. FTD Approval
9. Resource & Development
10. On time delivery with Quality
11.Keep record Sample inspection & Yarn test
12. Ensure the quality Standard which is delivered

Senior Executive (Shade)
Job Responsibility:
1. Confirm the Shade as buyer concept
2. Approval taken from Buyer
3. Within short time shade confirm & Feedback to production
4. All Lab dip take from Lab Then Confirm with Related
Merchandiser
5. Shade not ok keep record
6. Keep all approval Swatch
7. Ensure the PP/Counter Sample available in the Quality
Md. Shafiqul Islam-
Sr. Executive (Floor Inspection)-
Job Responsibility:
1. Fulfill the delivery target with quality
2. Requirement wise delivery width, GSM shrinkage, Spirality & All
Accessories (Rib, Collar & Cuff, Back neck tap)
3. Check process loss
4. All testing confirm then delivered
5. Return for reprocess Dyeing & Finish, Keep Record & Update
after Reprocess
6. Keep Record Shrinkage & Actual GSM, Width, Process Loss in
Delivery Sheet
7. Ensure the good house keeping

Shift In-charge
Job Responsibility:
1. Ensure delivery targets per quality standard
2. Ensure process loss batch wise as per requirement
3. Ensure Body & Accessories Match then delivery
4. Utilization manpower
5. Reduce Wastage
6. Handle the Shift
7. Within short time give any kind of decision
8. Ensure which is in the floor should be identification
9. Keep clean the floor
10.Take over & handover the Shift
11.Ensure Inspection report is the record which is the delivery
fabrics
12.Within 3 days single process & 5 days double process
maximum time.
13.Any reprocess ensure within the day.
Stenter Machine online Inspector:
Job Responsibility:
1. Ensure as per requirement which is in the batch card
2. Ensure hand feel, width, GSM, Hairiness, Naps, Thick & Thin,
Hole, Patta, Uneven
3. Shade ensure from light box by Shade QC & within the five rolls
& if needed adjust from finishing by padder pressure,
Temperature, Softener add or reduce.
4. Running shade confirm from Inspection table, there also within
the five rolls.
5. Shade, GSM cut in near of joint
6. Fabrics give to lab for test purpose, one meter near of joint as
like garan.
7. Don’t cut ERP sticker
8. Quality information must be writ down in the Batch card
9. Ensure Accessories (Rib, Collar cuff) available with batch

Compactor Machine Quality inspector
Job Responsibility:
1. Ensure as per requirement which is in the batch card
2. Ensure Shade & Quality from online information
3. Ensure Width & GSM 1 inch & -5%
4. Four point system
5. Every Rolls GSM & Shade cut near of joint as like Garan
6. Roll weight 10-25 KG
7. Roll length minimum 10 meter
8. Fabrics send to lab for test purpose, one meter
9. Ensure Roll number which is mansion in the batch card
10.Ensure Accessories (Rib, Collar cuff) available with batch
11.Ensure every roll available ERP sticker
Inspector (GSM board & recorded)
Job Responsibility:
1. Ensure GSM which is Requirement
2. Ensure roll quantity
3. Roll shade Continuity from Light box
4. Make it group Shade & GSM loss or High
5. Record in the Loge book
6. Make Chain f GSM board
Inspector (Accessories Rib & Collar cuff)
Job Responsibility:
1. Ensure Shade, body with Rib or Accessories
2. Every roll Shade ensure
3. Keep record width body & rib
4. In Every roll writ down batch number
5. After stenter ensure Body with accessories Shade
6. Attach color fabrics in the poly bag
7. Before delivery body with accessories (Rib & Collar cuff)
taken approved from responsible person
8. Ensure Accessories % which is requirement

Inspector (Table)
Job Responsibility:
1. Ensure Running Shade
2. Width & GSM variation check
3. Uneven, Hairiness, Thick & Thin check
4. Hand feel & Heather looks check
Inspector (Collar cuff)
Job Responsibility:
1. Ensure shade with body
2. After stenter ensure Match
3. Ensure measurement
4. Check if available tipping collar & cuff, quality & Color bleeding
5. Count pieces, Quality Okay or reject
6. Keep record Attach body & collar cuff
7. Taken approval from responsible person
Senior Inspector (Shade)
Job Responsibility:
1. Ensure Approved shade available in the Quality department
(Lab dip, Counter/ PP Sample)
2. Ensure Match with Approved shade & Next batch to Batch
3. Should be known, customer quality requirement
4. Shade confirm within 5 rolls online stenter & Compactor process
5. If needed Adjusting shade online must be within 5 rolls
6. Make card & taken approval from responsible customer
7. Keep record okay or not okay
8. Shade matching ensure from related merchandiser
9. After compact or process roll to roll shade ensure, if different
make it group A&B shade.

Head of GPQ (Buyer wise)
Job Responsibility:
1. Ensure Approval PP/Counter & Booking sheet
2. Make shade card for taken approval from related
buyer QC or Merchandiser
3. Ensure inspection report as 4 point system
4. Rib (accessories) & body match & taken approval
5. All time touch with related merchandiser
6. Any issue check cutting & garments line
7. Keep record batch to batch delivery with process loss
8. Any partial shade/ GSM & Width, taken reprocess from
dyeing or finishing
9. Approval shade handover to dyeing for match
10. Quality Swatch handover to related department
11. Ensure sample as per standard
ERP (Fabrics Handover)
Job Responsibility:
1. Ensure quality Report
2. Fabrics weight & process loss
3. Rib & body match swatch
4. Inspection report
5. Rib (Accessories) % which is required
6. Collar cuff pieces which is required
7. Entry ERP & if any issue keep record in comment box
8. Any partial keep record
9. Delivery Handover
- Shade card
- Rib/ Collar & body attach
- Packing list
- Inspection report
- GSM boar

Garan (GPQ)
Job Responsibility:
1. Booking list
2. Approval shade
3. Keep quality swatch
4. Ensure shade check by in lab light box with LED 940 light
5. Yarn is carded & 20/1 for 180 GSM
6. Ensure quality in stenter online
- Softness not slippery
- Not hush
- Not Heathery looks
- Thick & thin
- Deed cotton
- Hairiness
7. In compactor ensure 4 point system (24 points acceptable)
- 4 point with garan format & in soft copy also
- Count in meter
- Weight in LBS
- Deed cotton 1 point
- Naps 1 point
- Fabrics sticker in garan format
- Every point must be mansion by arrow sticker
8. Ensure Roll weight 20 – 50 LBS
9. Within roll one joint allow with 4 point penalty point & minimum
10 meter
10.Width Cuttable (Edge to edge 2 inch plus)
11.Shade card as per garan requirement
- Every card print Batch no, Batch weight
- Every color 6 card Body & 6 Card Rib
- Every card also Printed fabrics sticker
12.Each color match with GLD (Garan Lab dip)
13.Test result sheet & Make it Excel sheet also
14.Packing list & Soft copy also
15.For inspection offer should be below available
- Inspection reports

- Test report hard copy & Soft copy
- Packing List Hard copy & Soft copy
- Which rolls selected that’s roll should be available in the
quality area
- Available manpower on the place
- One roll three place width check, GSM & Shade check
16.Fabrics inspection offer by mail
- Selected roll take from full qty 5/6 rolls
- Roll weight
- Inspection 2 person & weight 1 person report 1 person,
GSM cut, GSM & shade continuity 1 person, total 5
person need for inspection with Garan QC
17.If not match Chaity QC & Garan QC roll will be rejected
18.Without arrow sticker found any fault that roll will be rejected
19.10% inspection if rejected, full quantity will be inspected.
20.In garan don’t have any commercial decision
21.More or less than 5% GSM fabrics will be rejected.

Shift Supervisor
Job Responsibility:
1. Ensure which is inspection that’s as per quality standard
2. Roll loss control
3. Ensure Body & Accessories Match within the body process
4. Within short time taken any kind of decision from Shift in charge
5. Ensure which is in the floor should be identification
6. Keep clean the floor
7. Take over & handover the Shift
8. Ensure Inspection report is the record which is the delivery fabrics
9. Within 3 days single process & 5 days double process maximum time.
10.Any reprocess ensure within the day.
Sample Responsible
Job Responsibility:
1. Booking sheet
2. Customer swatch
3. Follow Batch card Information
4. Ensure as per customer standard
5. All time touch with related merchandiser
6. Fabrics inspection as per 4 point system
7. Ensure 100% quality standard
8. GSM 100% as per requirement
9. Hand feel & Hairiness, Thick & Thin, Deed cotton
10.Keep record Okay or Rejected
Data Entry Operators-
Job Responsibility:
1. Make Reports- inspection, Compact, Hand folding, Inspection M/c
2. Handover Record
3. Reprocess (Dyeing & Finishing)
4. Return to Dyeing & Finishing
5. Order Summary
6. Reject Department Wise
7. Update Manpower List
8. Month wise Manpower Left & Recruit List

Sr. Executive (H&M GPQ)
Job Responsibility:
1. Ensure Audit Related Keep all documents
2. Uster Yarn Report
3. Yarn test Report
4. MR Ensure the Fulfil Buyer Requirement
5. Order Sheet
6. Shade Continuity Card
7. GSM Record
8. Inspection Report
9. Fabrics delivered with test & Necessary documents
10.Handle the H&M Buyer
GPQ-H&M (Sample)
Job Responsibility:
1. All H&M Sample
2. Yarn test
3. Uster Report
4. FTD approval Ensure
5. Keep record Sample inspection & Yarn test
6. Keep File (Knitting, Dyeing & Finishing)

Definition of 4 Point:
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Procedure of Four Point System:
1. Fabric inspection is usually done on fabric inspection machineries.
2. These machineries are designed so that rolls of fabric can be mounted behind the
inspection table under adequate light and re-rolled as they leave the table.
3. Inspection machineries are either power driver or the inspector pulls the fabric over
the inspection table.
4. The defects are located, marked and recorded on an inspection form.
5. Some machinery is equipped to measure the length of each roll of fabric (meter/yard).
Fabric defects point values based on the following:
Defects and Penalty points
Defect Length Points Sticker Color
Less then3” 1 White
3”-6” 2 Green
6”-9” 3 Yellow
Over 9” 4 Red
Hole Points Sticker Color
Less or equal to 2.5cm/1” 2 Green
Larger than 2.5cm/1” 4 Red

Calculations and Result:
Total defect points per 100 yard square are calculated.
If fabric rolls contains less than 40 points per 100 yard square are
considered “first” quality and as an Acceptance criteria.
If fabric rolls containing more than 40 points per 100 yards square are
considered “second”.
Example:
A fabric roll 130 yard long and 45 inch wide contains the following
defects: -
6 defects up to 3 inch- ................................... 6 X 1 = 6 points
5 defects over 3 inch but less 6 inch- ............. 5 X 2 = 10 points
2 defects over 6 inch but less 9 inch- ..............3 X 2 = 6 points
1 defects over 9 inch- .................................... 1 X 4 = 4 points
1 hole over 1 inch dimensions- ....................... 1 X 4 = 4 points
………………………………………………………………………………………
Total defect points................................................= 30 points
Therefore,
Points per 100 yard square =
Total points scored in roll X 36 inch
……………………………………………………………… X 100
Fabric width/inches X Total length yard inspected
30 X 36
= ……………………… X 100
130 X 45
= 18.4 (Defect points per 100 yard square.) So, the roll is accepted.
Allowable Maximum Points
1.
2.
3.
4.
Accepted Average & Maximum:
Fabrics Type Avg/yards Max/yards Avg/Meter Max/Meter
Single Jersey 15 20 17 22
Double Jersey 18 24 20 26
Interlock 22 28 24 31

4 – Point Grading System.
1. Band line – 4 points
2. Oil spots :
i) Up to 5 mm diameter = 1 point
ii) Up to 10 mm diameter = 2 points
iii) More than 10 mm diameter = 4 points
3. Slubs
i) Up to 10 mm. = 2 points
ii) Longer than 10 mm = 4 points
4. Embedded Fly = 1 point
5. The maximum penalty points for any running yds (36" fabric width) must not
be more than 4 points.
6. All holes regardless the size = 4 pts.
(There must be two or more yarn broken at the same place to be considered as a
hole)
7. Yarn Contamination according to the size.
(Up to 0.50" = 1 point ; Over 0.50" = 2 pts)
8. Neps = 1 point or according to the discussion with QC manager.
9. Crease mark
(Fabric with dark crease will be rejected; light crease may be considered based on the
discussion with QC manager)
10. Unlevelness
(Fabric with major unlevel in dyeing or finishing chemical will be reprocessed. Minor
unlevel in dyeing or finishing chemical may be considered based on the discussion
with QC manager)
11. Needle Line
(Fabric with major needle line will be rejected. But fabric with less visible needle line
may be considered based on the discussion with QC manager)
12. Dead Cotton & Hairiness
(Fabric with major dead cotton & hairiness will be reprocessed. But fabric with
minor dead cotton & hairiness may be considered based on the discussion with QC
manager)
13. Patches
(Patches will be reprocessed))

4 – Point Grading System.
14. Barre Mark
(Barre mark will be rejected)
15. Crumple Mark
(Crumple mark will be reprocessed))
16. Water drops :
iii) More than 10 mm diameter. = 4 points
17. Dye resist :
iii) More than 10 mm diameter = 4 points
18. Dye stain :
iii) More than 10 mm diameter =4 points
19. Dirty mark :
iii) More than 10 mm diameter =4 points
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cÖwZwU †ivj †K j¤^v Ges cÖ¯’ wn‡m‡e ¯‹¨vqvi wn‡m‡e c‡q›U KvD›U Kiv n‡q _v‡K|

Procedure of Delivery (sop)
1. Without Test Result Please don’t Delivery Any Quantity of Fabrics.
2. Without Rib/Single Jersey/ Back neck tap, not delivery.
3. Any Measurable part, Like Collar & Cuff, Stripe Yarn dyed Fabrics should
be check as buyer requirement.
4. Inline Fabrics All test should be check & Shrinkage CHECK from 3-4 rolls &
Ensure Acceptable tolerance,
5. Width ± 1”, More than need to Approval from Related Person. Also infirm
to cutting department.
6. Before Delivery must be Re-check by Shift In-charge, Width, GSM,
Shrinkage delivery report with Batch information.
7. 1st Batch Shade check & crosses check for confirmation.
8. All Approved shade must be keeping before dyeing from related
Merchandiser
9. All shade check two person avoid the wrong decision. (Keep sign)
10.1st Batch check with Booking All information, like width, GSM, Accessories
& Shade Reference.
11.Every day at 1st All delivered batches should be showing to Responsible
person & take Sign
12.Unacceptable Issue not delivery.
We have committed good quality fabrics delivery which is customer
Requirement

Fabrics Delivery Approval Authority:
1. Check Buyer Requirement, Width, GSM, Shade match, Shrinkage,
Accessories ( Rib, Collar & Cuff, Piping, Back neck tap with
Measurement)- Confirm from Online In-charge & Executive
(Shade)
2. Test Result (Shrinkage, Twist, Rubbing, Pilling & Wash Fastness)-
confirm from Physical Lab Manager
3. Fulfil the Buyer Requirement then possible to Delivered
i. GSM- 5-7% Low from Required, plus side max 2% average
below from requirement
ii. Shrinkage L-4% W-7% Spirality 5%
iii. Width ±1 inch
iv. Test as Buyer Required
v. Angle 5% from width wise
vi. Bowing 5% from width wise
4. Approved by any problems fabrics–
i. GSM, Width & Shrinkage (Cotton) - Knitting GM &
Manager, Finishing AGM & Manager with Sign.
ii. GSM, Width & Shrinkage (Lycra)- Finishing AGM &
Manager with Sign
iii. Shade, Uneven, Hairiness- AGM(Dyeing) with sign
iv. Test (Color Fastness, Pilling, Rubbing)- AGM(Dyeing),
also Physical Lab Manager with sign
5. Over all if take Responsibility Related Merchandiser then we can
delivered any kind of problems fabrics but need to take sign.
6. Any person given the approval then we send mail to related person
in the department
7. Without proper inspection not a single kg fabrics delivered

Quality Policy (¸bMZ gvb bxwZ)
Vision: - To Achieve Continues improvement in garments product
quality fabrics & attain sustainability through united effort.
jÿ¨: HKë× cª‡Póvi gva¨‡g ‡cvkv‡Ki ¸bMZ gvb µgvMZ Dbœqb I `xN© ¯’vqxZ ¡ AR©b
Kiv|
Mission: - To understand the buyers demand & Fulfil their requirement
by producing better quality Fabrics.
D‡Ïk¨: †µZvi Pvwn`v eySv Ges DbœZ gv‡bi †cvkvK ˆZixi gva¨‡g Zvnv‡ì Pvwn`v c~iY
Kiv|
Policy:-
1. To build up a long lasting better Relationship with buyer by fulfilling
the their demands
‡µZvi Pvwn`v c~i‡Yi gva¨‡g `xN©¯’vqx m~m¤úK© ˆZix Kiv
2. To improve employees skills through training & Evaluate/ Appreciate
their work
cÖwkÿ‡Yi gva¨‡g Kgx©‡ì `ÿZv e„w× Kiv Ges Kv‡Ri g~j¨vqb Kiv|
3. To maintain a Cleaner workstations & to build up self-Motivated &
Responsible work force.
Kg©¯’‡ji cwi‡ek cwi”Qbœ ivLv I m¦cÖ‡Yvw`Z `vwqZ¡kxj Rbkw³ ˆZix Kiv|

OK
OK
Non Conformed
Process Flow Chart of Fabric Quality
Re-process Dyeing
Stenter M/c
Shade uneven
Not OK Spot, Hairiness,
Hand feel
Lab Test
Shrinkage, Fastness &
Others
Compacting
Dia & GSM
Not OK Check
Fabrics Inspection
4 point System
Shade Continuity
Finish Fabric Store

Impact of Higher Quality Control
Less Wastage
Less Re work
Few Reject Lower Cost
Less Backlog High Productivity
Few Complaints
Few Returns
Quality Inspection
Remove of Fault
Indicate of Fault
Inform must be concern person
Cause Indicate of Fault
Inspection

Standard Operation Procedure
Inspection Area-
1. Yarn Inspection
2. Grey Fabrics Inspection
3. Dyed Yarn Inspection
4. Printed Fabrics Inspection
5. After Dyeing Fabrics Inspection
Online Inspection Point
a) Shade Give to Light Box for Approved
b) Within 3 rolls must be confirm Shade & Quality.
c) Hand feel & Hairiness Check with FTD/ Standard
d) 10% Rolls checked in table, (Running Shade/Uneven)
e) Naps, Hole, Patta Check, Line/Sinker Mark
f) Width & GSM confirm as per Requirement
g) Within ½ inch pin in Selvedge more than inform to Finishing
h) Give to one meter fabrics Laboratory for Test,
(Shrinkage/Fastness)
i) Accessories available or not which is mention in the batch
card (Rib, Collar & Cuff)
j) Check Measurement if Required Like Stripe Fabrics
k) Information should be write down in the Batch Card Clearly &
Online inspection Loge book
l) If any unacceptable must be inform to Shift In-charge

Yarn Dyed Inspection:-
1. Color Bleeding
2. Measurement on Stripe
3. Any flying contaminations
4. Yarn Contaminations
5. Bowing
6. Angle/ Slanted
7. Twisted/ Spirality
8. Shrinkage
Fabrics Inspection-
1. Shade Check
2. Hairiness
3. Naps
4. Bowing/Slanted
5. Shrinkage
6. Twist/Spirality
7. Sinker/ Line Mark
8. Uneven Shade
9. Running Shade
10. GSM/ Width
Print Fabrics Inspection:
1. Check with Standard Swatch
2. Print Durability
3. Color Bleeding
4. Over leaping
5. Miss print
6. Before & After Check any Change
7. After Finishing print any Change
8. Shrinkage

Fleece Fabric Inspection
1. Shade Check
2. Before & After Shade Check what about Change
3. Chemical Test
4. Hairiness
5. Re-tension / Stitch Recovery
6. Brush Fiber Migrations
7. Naps
8. Sinker/ Line Mark
9. GSM/ Width
Sueded Fabrics Inspection:
1. Shade Check
2. Before & After Shade Check what about Change
3. Line/ Sinker Mark
4. Naps
5. Hairiness
6. Hole before or After (Pin/ Sueded)
Inspection Machine Point
1. First Check online information
2. Two person Maximum can be two hours continue inspection
3. Note in Register loge book which person inspected with sign
4. 4 point system follows
5. Machine Speed Light Color 16/18 & dark Color 18/20 RPM
6. Lux value 1000+ & Light Expired time one year or 1300 hours
which is 1st valid
7. Keep record in the loge book

Table Inspection Point
1. Two person together Inspection
2. Two person Maximum can be two hours continue inspection
3. Running Shade/ Uneven/ Hairiness
4. Hold Fabrics & Taken Quick decision
5. Follow 4 point System
6. Result OK/ Reject
7. Lux value 1000+ & Light Expired time one year or 1300 hours
which is 1st valid
8. Write down in the loge book.
Compactor M/c Inspection Point
1. Two person together Inspection
2. Two person Maximum two hours continue inspection
3. Machine Speed 16/18 RPM
4. Width & GSM check
5. Hole, Naps, Hairiness, Crease Mark, Compaction Mark, Any
spot, Patta, Lycra Missing/Out, Yarn/Fly Contra, Width
Variation, Pin out, Jumping, Recovery, Slanted, Bowing,
6. If any measurement like Stripe
7. Within ½ inch pin in Selvage more than infirm to Finishing
8. Roll to Roll Shade & GSM cut
9. Inspection as 4 point System
10. Maintain Register Loge book

Compact & Inspection M/c before starting Ensure the below issue-
1. Shade Approval
2. Running shade
3. Dia ±
4. GSM ±
5. Enzyme Dust
6. Hairiness
7. Shrinkage
8. Spirality
9. Bowing
10. Angle
11.Any Measurable issue, Stripe & print
12. Accessories available with match (Rib, Collar & Cuff)
Any problem first take decision then started m/c otherwise hold
Out of 4 point System
1. Running Shade
2. Patta, Line Mark
3. Lycra Missing
4. Hairiness
5. Naps
6. Uneven
7. GSM issue
8. Width short/ Long
9. Brush Problem
Only need taken decision Major or minor

Hand folding (After Stenter packet)- Confirming Quality
Standard then can Folding-
a) Shade Confirm
b) Running Shade
c) Dia Confirm ±1 inch
d) GSM Check ±5%
e) Enzyme Dust
f) Hairiness
g) Joint to Joint Roll
h) Shrinkage Confirm
i) Spirality Confirm
j) Bowing Check
k) Angle / Slanted
l) Measurable point like Yarn dyed Stripe Check
m)Rib & Body Match
n) Accessories available with Match or not
Any unaccepted problems first take decision then packet or
Compact otherwise hold.

Knitting Online QC
1. Batch Card Check & Ensure
a) Yarn lot
b) Yarn Count
c) Buyer Name
d) Stitch Length Check
e) GSM Check
f) Yarn Brand Check- Combed/Carded
2. Fabric Quality
a) Loop
b) Needle Brocken/ Mark
c) Sinker Mark
d) Count/Lot Mix
e) Oil Sport/ Mark
f) Set off
g) Contra- Fly/Yarn
h) Lycra Out

Bowing/Skewing:
Bowing is the measurement of the bowing arc at the highest point of a line at right angles
Between the two selvages.
A Bow depth
Fabric width
Skewing/Twisting:
Skewing/Twisting is the measurement of the highest point between a weft thread/row and a
line at right angles between the two selvages/folds.
Skew depth -A
Fabric width
Tolerance Calculation
____________ x 100 =
Cuttable width
A Max %
Solid colours/Prints
Stripes/Checks
Exception:
Skewing are characteristics for woven twill/satin constructions and for single jersey.
The skewing tolerance must therefore be agreed on each order separately, and stated on the
“Fabric Technical Data”. The H&M garment supplier must first check twisting and eventual
Distortion on garment after:
•Eventual garment treatment.
•Washing according to care instruction.
In case of Inconsistent skewing/twisting in-between inspected rolls the inspection has failed.
Rolls exceeding these tolerances have failed.
Fabric Types
Max % of fabric width
Woven Jersey
3% 5%
2% 4%

Shade Check in Light Box
1. Two person shade Check together Avoid the Wrong Decision.
Because Two Person not Same Measurable Power, So combined
take decision.
2. Within 3 rolls must be given shade decision
3. With Three Light Shade Check (D65, TL 83, A-10)
4. Make Family Shade A&B
5. Light D65, TL 83, A-10 (D=daylight, TL=Tube Light, A= tungsten
Filament, F= Florescent)
6. 1
st
Batch Shade check with Woven Standard & Counter/PP
Sample
7. Next Batch Check Batch to Batch with Counter/PP
8. White & Grey Mélange Must be Check with UV Light
9. Metameric Check in A-10 Home Light
10. Shade Check in 45 degree Angle & in dark room.
Light Sourcing (Knit)
1. Shop Light (Primary ) -TL83 Lax Value 1000 to more
2. Day Light (Secondary)- D65 Lax Value 1000 to More
3. Home Light - A-10 Lax Value 800 to More
4. Morning Sun Light – Ultra Violet (UV)
Light Sourcing (Under Wear)
1. Shop Light (Primary ) - TL83 Lax Value 1000 to more/18w
2. Home Light (Secondary) -A-10 Lax Value 800 to More/18w
3. Day Light - D65 Lax Value 1000 to More/40w
4. Morning Sun Light – Ultra Violet (UV)/18w

0.7-1.0
Yellow
Blue
Worm
Green Red
0-0.69
DE˂ 1.0
Blue Red
Blue Green
Yellow Green
Yellow Red
Additive color mixing Subtractive color mixing

Munsell Test: (‡Pvu‡Li Kvjvi †Uvb cix¶v)
wb‡qvg:
1. ‡gvU 80 wU evUb 04 wU av‡c m¤ú~b© Ki‡Z n‡e
2. cÖwZwU av‡ci mgq _vK‡e 02 wgwbU
3. cÖwZwU evUb fz‡ji R‡b¨ 04 bv¤^vi KvUv hv‡e
4. me©”Q 04 wU fyj Kvwi †Kvb †m‡Wi GKK wm×všÍ wb‡Z cvi‡e bv, `yRb wg‡j wm×všÍ wb‡Z n‡e|
5. cÖ‡Z¨K e¨w³ 6gvm ci ci AvB †Uó Ki‡Z n‡e|
6. †Kvqv‡jwU‡Z Kg©iZ cÖ‡Z¨K e¨w³i AvB †Uó eva¨Zv g~jK Ges mvwU©wd‡KU wb‡Z n‡e|

Running Shade Checking-
1. In Inspection table Set one roll fold Meter to meter & If every
Fold not same Shade
2. Same Roll Cut the Difference place & Joint by Sewing
Machine & Check if difference Shade
3. First Middle & Last Not Same Shade in one roll
4. Side to side & Middle if difference Shade
Utilize in Cutting-
a) Block / Group Cutting that means Back Font & Sleeve with
Piping same place
b) Take Leveling wash from dyeing
Running Shade

GSM Checking Procedure-
1. Near of Sewing in the roll avoid the Rejection
2. Every Batch one/two rolls Three Stage Check First Middle & Last
Avoid the Variation Mainly Lycra fabrics
3. Allowed ±5% but Lycra 7% Minuses & 2% Plus, Avoid the
Consumption Fail
4. Cotton ±5% Allowed but Mainly 5% Minuses, Plus side not allowed
for Consumption issue
5. If you got 7% minuses then check Shrinkage & with iron otherwise
not consider 7% minuses side
6. Full Batch Check Average GSM, if Within tolerance, then possible
to Delivered
7. If Lycra fabrics every batch minimum 2/3 rolls check 3 gsm Cutting
Right Middle Left then compare, if move difference then must
correction by Heat Set.
Width Checking Procedure-
1. From Required ±1 inch/ 2CM Consider,
2. Width Check Selves to Selves not Pin to Pin
3. Stenter/ Compact Pin must within ½ Inch/ 1.5 cm more then
not allowed
4. If you got out of tolerance then check Shrinkage
5. GSM & Shrinkage Ok but Width Short/Long then must be
inform to Related department Finishing & Knitting
6. Width Short/ Long must be take decision from Responsible
person Also send mail for documentation
7. If Lycra must be three time check every rolls width First
Middle & Last. If got any difference then must be correction
by heat set

Shrinkage Issue-
1. Standard Acceptable level 5% Minuses & 2% Plus But
Customer wise Separate Requirement So should be follow
Customer Quality Standard
2. Mainly Length 3-4 % Minuses, Width 6-7 % Allowed total 10%
Minuses
3. If not possible to Shrinkage Control within tolerance then
infirm to Related Department
4. If any Batch Delivered without tolerance must be inform to
Cutting department for Pattern Adjustment
Shrinkage Correction-
1. Out of Tolerance Need Re-stenter Or Compactor
2. After Compact if we got Shrinkage Fail Need Re-compaction
or Last Process Tumble Dryer
3. If length More Like this problem must re-stenter
4. If Width More like this problem Tumble Dryer we can solve
GSM Correction-
1. Out of Tolerance must be correction
2. If more than 5% less, need re-compact
3. More than 10% Less need tumble dryer with Steam
4. Re-stenter also we get good result but need Experience
Stenter Operator

Fabrics Technical Data (FTD)
1. The Agreement between H&M, Material Supplier & Garment
Market to set standard for fabric quality & performance.
2. Ensures all the risks related to the quality performance of the
fabrics is detected, discussed & solved before placing any order
3. The commitment from material suppliers to ensure that the bulk
parameters declared in the FTD
4. The standard against which H&M, garment market will verify
whether he” got what he paid for
Accountability of sample Responsible
1. Rick assessment in development stage- aesthetics, technical & test
performance
2. Prepare FTD & coordinate, care instruction & fabric hanger
3. All process data/ Record keeping at least 6 month
4. Circulate the sample fabric information (SOP) to all respective
departments after order confirmation
5. Check the first bulk fabric against the approved sample fabric
accompanied with GPQ to ensure the quality
6. Maintain a database for the FTD & sample status
Activities of Sample Responsible
1. Receive initial request from Merchandiser
2. Analyze technical & quality aspect collaborating with production units.
Do fabric risk assessment
3. Record all the processing data as an SOP such as below
a. USTER Report of the sample, to verify the bulk yarn performance
b. Knitting parameter- M/c Dia, Gauge, Stitch length, Yarn count, Grey
GSM, Grey Dia, Greige Swatch of the sample fabric
c. Dyeing parameters & recipe
d. Finish parameter Like Temperature, Speed, Overfeed, Pin Set up &
Type of Softener also used Percentage, Finish fabrics swatch of the
sample
e. Prepare, communicate & get approval of FTD, Specification, care
instruction & fabrics hanger

f. Maintain a database for the FTD status with ref no
g. Confirm fabric inspection in 4 point system before delivery to
garment
h. Ensure that the sample is in correct quality & color before delivery to
garment
i. Delivery validated inspection & test report to garment
j. After sample approval, share all data processing data approved
standard with production so that the same can be maintained
throughout bulk production
k. Monthly share the sample production follow up report to H&M
material Specialist
FTD (Fabrics Technical Data)-
A. Shade not Necessary
B. Fabrics Quality
C. Hairiness
D. Naps
E. Contamination Fiber/Fly
F. Hand feel
G. Strength Recovery
H. Chemical Test
I. GSM
J. Shrinkage
K. Appearances
L. Pilling Acceptable Ranges (CVC/ PC- 14400 Round Range-3)
M. pH (4-7.5)
N. Brush Fabrics
a. Fluffiness
b. Fiber Migration not allowed
c. Stretch Recovery Good
FTD versus Bulk Production-
1. Knitting & Finishing Must be keep & follow production like FTD
2. Knitting & Finishing Follow FTD Standard
3. Without FTD Approval don’t start Bulk production
4. Stenter Finish time must be follow FTD Standard
5. Before delivery Must be cross check with FTD

GPQ (Guideline for Production & Quality)
GPQ is a team, who are liable to secure the material quality in fabric
department
1. Secure bulk yarn, fabric & elastic
2. Secure material quality in team of H&M expectation/ Requirement
3. Ensure right routines/ methods & standard practices in production.
4. Be an eye of H&M (act as a buyer in front in front of factory production
personnel)
Accountability of GPQ Responsible
1. Secure bulk yarn, fabric & elastic
2. Implementation of H&M GPQ guideline & increase awareness in factory
3. Record keeping & communication with H&M
4. Sample to bulk combination
5. Internal training & audit in SOP, routine & method
Responsibility of GPQ
A. Sample Stage
1. Risk assessment with QA, Sample & chemical responsible
2. Coordinate to ensure feasible bulk production
3. Take FTD & required specification hand over from sample responsible
4. Match Counter Sample (c/s) with approved FTD Hanger
5. Coordinate of lab dip approval
6. Collect sample processing data from sample responsible
7. Check sample fabric color/shade required quality & physical (test)
performance
B. Bulk Stage-
1. In pre-production (PP) meeting share sample SOP with all production
concerns
2. Secure raw materials (Yarn, Fabrics, elastic) meet required quality
before bulk
3. Ensure FTD vs Bulk, sample vs bulk
4. Maintain proper documentations of all production & quality data,
Hardcopy & computer data basis
5. Check 1st to last dye lot with color standard, approval LD, C/S FTD
hanger & ensure consistency

6. Validate test reports, inspection reports, GSM continuity & color
continuity & all quality parameter “roll to roll” & “Batch to Batch” prior
delivery to cutting
7. Provide a validation certificate based on quality check list prior
delivery
8. Coordinate with RQS team for any major issue
9. Ensure the finished fabrics that don’t meet H&M requirements &
standards will not be delivered to cutting by anyway.
Fabrics Delivery procedure to Garments by GPQ-
1. We received lab test report, inspection report & weight sheet from
fabric inspection section & cross check all the reports
2. If all reports are ok & in the meantime fabric quality is ok then we
prepare a check list
3. We deliver this check list with weight sheet
4. There are two pages in check list, one page will be preserved in cutting
section & other page will be return back in GPQ section with delivery
weight & Signature
5. GPQ section preserves the lab test report, inspection report

Buyer wise Testing Requirement-
Date:11-09-2017
Name of Test H& M Lidl (HK& B.C) Hema Sears GP USPoloTAKKOTEIJEN
Dimentional Stability towash (Shrinkage)
KnitGeneral ±5%,
Rib+waffle+interloc
k L-5% &w +5%/-7%
2% to-5% ±6%
S/J L/w -6%,
Terry L-8%/w-
8%, Rib L-6%/w-
±5%
L-5%,
w -5%
±5%
T/D -5%,
L/D
-5%/+2%
Twisting(Spirality)
5%(Trouser8% &
LongSleeve 1cm
5% 5% 5% 3% 5% 5% 5%
GSM ±5% ±5% ±5% ±5% ±5% ±5% ±5% ±5%
C/F toRubbing--Dry 3to4 4 4 4 4 3 to 4 4 3 to 4
C/F toRubbing--Wet 2to3(CN shipment) 2to3 3 3 3 2 to 3 3 2 to 3
C/F toWash --ColorStaining 3to4 3 to 4 ≥4 3 to 4 4 3 to 4
C/F toWash --ColorChange 4 3 to 4 ≥4 4 4 4
C/F toWash --Cross Staining 4to5 3 to 4 ≥4 4 to 5 4 to 5 4
C/F toWater-- ColorStaining 3to4 3 to 4 ≥4( Baby item) 4 3
C/F toWater-- ColorChange 4 3 to 4 ≥4( Baby item) 3 to 4 4
C/F toWater-- Cross Staining 4to5 3 to 4 ≥4 4 to 5 4 to 5
C/F toPerspiration(ACID)--ColorStaining 3to4 ≥4 4 3 to 4 3 to 4
C/F toPerspiration(ACID)--ColorChange 4 ≥4 3 to 4 4 4
C/F toPerspiration(ACID)--Cross Staining 4to5 ≥4 4 to 5 4 to 5 4
C/F toPerspiration(ALKALI)--ColorStaining 3to4 ≥4 4 3 to 4 3 to 4
C/F toPerspiration(ALKALI)--ColorChange 4 ≥4 3 to 4 4 4
C/F toPerspiration(ALKALI)--Cross Staining 4to5 ≥4 4 to 5 4 to 5 4
C/ctoSaliva-- ColorStaining 4 N/A 4(Size≤36months)4 4 to 5
C/ctoSaliva-- ColorChange 4 N/A 4(Size≤36months)4 4 to 5
C/ctoSaliva-- Cross Staining 4to5 N/A 4(Size≤36months)4 4 to 5
C/F toPhenolicYellowing 4 N/A 4 to 5 3 to 4 4
C/F toLight 3to4 3 to 4 ≥4 3to4 4 to 6 3
Pilling 3(blended fabric) 4(Martindale) ≥3(15000Cycle) 4 3 to 4
Bursting 250kpa(GSM≤200) N/A N/A N/A N/A
FabricpH 4 to7.5 4 to7.5 4 to7.5 5 to 7 4 to7.5
Appearance afterwash Nomajorchange N.M.C N.M.C N.M.C N.M.C N.M.C N.M.C N.M.C
Dye transferin storage--Colorstaining 4 N/A N/A N/A N/A 3 to 4 N/A N/A
Dye transferin storage--ColorChange 4 N/A N/A N/A N/A 3 to 4 N/A N/A
Dye transferin storage--Cross staining 4 to 5 N/A N/A N/A N/A 3 to 4 N/A N/A
Note:CN-China, N.M.C-NomajorChange, T/D-Tumble dry, L/D-Line dry, N/A- NotApplicable, HK-Hongkong, B.C-BayCity, kpa- Kilopascale
General 3to4, if
size ≤104itshould
be 5
General 3to4, if
size ≤104itshould
be 5(Kids Item)
Chaity Composite ltd.
Sonargaon,Narayangonj
Buyers Requirments

Buyer wise File Keeping procedure-
H&M Sample Documents File Keeping (Buyer Requirement)
1. FTD
2. Knitting Data
3. Grieg Swatch
4. Dyeing Recipe
5. Program Route
6. Finishing parameter
7. Test Report
8. Inspection Report
9. Uster Report
10. Yarn Test Report
11. Booking Sheet
12. Summary Sheet
H&M Production Documents keep in the File
1. Booking Sheet
2. Order Sheet
3. Rick Assessment Sheet
4. Counter Sample comments copy
5. FTD Sample Comments copy
6. Inspection Report (4 Points)
7. Packing List
8. GPQ Certificate
9. Lab Test Report
10. Summary sheet

Need available in QAD Department:
1. Lab Dip
2. Counter/PP Sample
3. Original Swatch
4. Fabric Technical Data/FTD
5. Booking Sheet
Record Keeping in Department:
1. Shade Continuity
2. Every Rolls Shade Brand
3. Every Rolls GSM Cutting
4. 4 points System
5. Lab Test Report
6. Accessories Match Keeping
Sample Record Keeping:
1. Order Sheet
2. Standard Swatch
3. Shade Card
4. Inspection Report (4 Point System)
5. One Meter Fabrics
6. Accessories Match Keeping
7. Send mail to related person
8. Uster Report
Record Keeping Of GPQ:
1. Booking Sheet Collect
2. FTD Collect
3. Counter Collect
4. Order Risk Assessment
5. Inspection Report (4 Point System)
6. Shade Continuity
7. Roll to Roll GSM Board
8. Roll to Roll Shade Board
9. Accessories Joint with Body
10. Test Report
11. GPQ Certificate
12. Packing List
13. Sample Process Record
14. Light Life

Quality Related imported Shortcut
1. QAD- Quality Assurance Department
2. QSR- Quality Standards & Requirement
3. TQM- Total Quality Management
4. SRM- Standard Reference Method
5. ISO- International Organization for Standardization
6. ASTM- American Society of Testing & Materials
7. RQS- Requirement for Quality System
8. QMS- Quality Management System
9. MR- Minimum Manufacturing Requirement
10. AQL- Acceptable Quality Level
11. GSM- Grams per Square Meter
12. QC- Quality Controller
13. MPP- Mini Project Policy
14. NQC- Nominated Quality Controller
15. SOP- Standard Operating Procedure
16. CMC- Color Measurement Clarification
17. PC- Polyester of Cotton
18. CVC- Chief Value of Cotton
19. FTD- Fabrics Technical Data
20. PPE- Personal Protective Equipment
21. H&M- Hannes & Mauritz
22. C&A- Calzado & Aceesorios
23. TDS- Technical Data sheet
24. MSDS- Materials Safety Data sheet
25. LC- Latter of Credit
26. CM- Manufacturing Cost
27. CCL- Chaity Composite Ltd
28. GP- Golden Penney
29. M&S- Marks & Spencer
30. TOD- Time of Delivery
31. RFT- Right First Time
32. RFD- Ready For Delivery
33. CSR- Customer Specific Requirement
34. EPZ- Export Processing Zone
35. CTP- Certified third Party
36. CPQ- Configure Price Quote
37. CTX- Corporate Trade Exchange

38. VOC- Volatile Organic Compounds
39. QA- Quality Assurance
40. CAP- Compliance Audit Program
Corrective Action Plan
Common Audit Process
41. IE- Industrial Engineering
42. RMG- Ready Made Garments
43. HR- Human Resources
44. CSR- Compliance Social Reasonability
45. PV- Present Value
46. CAD- Computer Aided Design
47. ACTL- Advisory Committee on Trademarks & Licensing
48. GOTS-Global Organic Textile Standard
49. ETP- Effluent Treatment Plant
50. WTP- Water Treatment Plant
51. RO- Pure it Water/ Reverse Osmosis
52. TBC- To be Confirm
53. OK- Objection Killed
54. AM- Ante Meridiem
55. PM- Post Meridiem
56. PTO- Please Turn Over
57. LOGG- Label of Graded Goods
58. AOP- All Over Print
59. COC- Code of Conducts
60. MIS- Management Information System
61. BGMEA- Bangladesh Garments Manufactures & Exporters Association's
62. BKMEA- Bangladesh Knitwear Manufactures & Exporters Associations
63. BTMC- Bangladesh Textile Mills Corporations
64. BJMC- Bangladesh Jute Mills Corporations
65. CPI- Course Per Inch
66. WPI- Wales Per Inch
67. BSCI-Business Social Compliance Initiative
68. DA- Disciplinary Action
69. BSCIC- Bangladesh Small and cottage Industrial Corporations
70. OBA- Optical Brighting Agents
71. OCS- Open Costing Sheet
72. COS- Collection of Style
73. BCI- Better Cotton Initiative
74. OC-Organic Cotton

‡gwk‡bi bvg t †dwe· B‡b·‡cKkb †gwkb
welq t †dwe· B‡b·‡cKkb
e¨envi wewa t
1. m~Bm Ab Ki‡Z n‡e
2. jvBU R¡vjv‡Z n‡e
3. w¯úW (Av wc Gg) †mU Ki‡Z n‡e
4. ‡nvqvBU Ges jvBU Kvjvi Rb¨ t 16-18, WvK© Kvjvi t 18 -20 (Av wc Gg)
5. ‡gwk‡b †dwe· †mU Ki‡Z n‡e
6. B‡b·‡cKkb ïiæ Ki‡Z n‡e
7. B‡b·‡cKkb †kl n‡j †gwkb cvIqvi eÜ Ki‡Z n‡e
8. ‡gwkb cwi¯‹vi Ki‡Z n‡e|

Grey Inspection:
1. Knitting Production
2. Inspection, 4 Point System
3. More than 28 points Reject
4. Major Problem Discuses with QAD Head
5. Keep Record in GPQ File
Check Point for Grieg Fabrics:
1. Order/Buyer wise Quality Check
2. 4 point system Check
3. Top light Lux Value 1000+ & Back light No need Lux Value Just
Need Yarn Variation & Hole Check
4. Two person Maximum can be Two hours continue Check then
others two persons continue
5. Inspection –
A. Yarn Variation/Count Mix
B. Contaminations
C. Knitting Hole
D. Jumping
E. Fly Contra/ Yarn Contra
F. Sinker Mark
G. Needle Mark
H. Set off
I. Lycra Out

Greige Fabrics inspection
1. Two person together inspection continue maximum two hours &
combined taken decision.
`yBRb GKmv‡_ me©”P `yB N›Uv GKUvbv B‡Ý‡cKkb Ki‡Z cvi‡e Ges wm×všÍI wb‡e †hŠZfv‡e
2. Another two person give to support fabrics for inspection & keeping for
storage which is inspection complete also reject fabrics keeping
Temporally Reject area for finial decision from Head of Quality.
Ab¨ `yBRb †dweªKm B‡Ý‡cKk‡b Rb¨ †iwW Ki‡e| B‡Ý‡cKkb Kiv †dweªKm ‡÷v‡i †i‡L
Avm‡e I †Kvb †dweªKm wi‡RKkb n‡j †Ug‡cvwj wi‡RKgb GjvKvq ivL‡e, †KvqvwjwU †nW
†`‡L wm×všÍ w`‡e|
3. Keep record which person work two hours with sign
`yB N›Uv cici KvR Kivi welqwU wjwcã K‡i ivL‡Z n‡e mvBb mn|
4. Machine Speed should be limit 16 to 18 RPM, Means per one minute 16
to 18 meters inspection
‡gwk‡bi w¯úW 16-18 AviwcGg Gi †ewk n‡e bv, Zvi gv‡b cÖwZ wgwb‡U 16-18 wgUvi
†dweªKm B‡Ý‡cKkb n‡e|
5. Inspection Machine Light Value Minimum 1000+ lux & Expired time one
year or 1300 hours which is 1st valid
B‡Ý‡cKkb ‡gwk‡bi jv· f¨vjy 1000 Gi Dc‡i n‡e Ges jvB‡Ui †gqv` 1300 N›Uv A_ev 1
eQi, †hUv cÖ_g ˆea n‡e|
6. Light Day light, Need to Register loge book for time maintain & Lux
Checking record
w`‡bi Av‡jvi g‡Zv jvBU hvnvi †gqv` I jv· †PK K‡i jM ey‡K wj‡L ivL‡Z n‡e|
7. If any major problem first communicate with online Quality controller
hw` †Kvb ‡ewk mgm¨v †c‡q _v‡K Zvn‡j cÖ_‡g bxwUs †KvqvwjwU‡K Rvbv‡Z n‡e|
8. Major Oil Sport check from Light box with UV light
I‡q‡ji `vM jvBU e‡· BDwf jvB‡U †`L‡Z n‡e|
9. Yarn variation/ Patta & Hole, Oil spot check by back light
myZvi ZviZg¨ cvÆv, †nvj Ges †Z‡ji `vM e¨vK jvBU w`‡q †`L‡Z n‡e|
10.Back light lux value not limitation
e¨vK jvBU jv· †fjyi †Kvb wjwgU bvB
11.Inspection 4 point system
‡dvi c‡q›U wm÷v‡g B‡Ý‡cKkb
12.Keep all record, taken sign from Head of Quality
‡iKW© ivL‡Z n‡e Ges †KvqvwjwU †nW †_‡K mvBb wb‡Z n‡e
13.Make percentage of Rejection daily basis.
KZ cv‡m©›U wi‡RKkb n‡jv Zv cÖwZw`bB Rvbv‡Z n‡e|

‰Uó Zyjbv Kivi Rb¨ :
1. Kvjvi Iqvm cixÿv
2. ‡mW cwieZ©‡bi cwigvY Rvbvi Rb¨
3. GK †mW †_‡K Ab¨ †m‡Wi `~iyZ¡ eySevi Rb¨
4. ‡U‡ói cwigvY Rvbevi Rb¨

Print (All over):
1. Pigment print
2. Reactive Print
3. Discharge print
4. Dispatch print
Check Point:
1. Customer Order
2. Design
3. Stricop
4. Repeat Measurement
5. Number of color
6. Shade of color with Approval copy
7. Rubbing fastness
8. Washing fastness
9. Print durability
10. Width & GSM fulfill as Requirement
11. Shrinkage
12. Phenolic Yellowing (White & Mélange)

All over print
wewfbœ wcÖ›U †Pbvi I Rvbvi Dcvq,
Reactive Print:
- Kvjvi eÛ ˆZix K‡i w_wKwbs G‡RÛ Gi gva¨‡g|
- jeb, †mvWv eënvi K‡i Kvjvi wd· Kiv nq|
- Avb-wd· Kvjvi Iqv‡mi gva¨‡g `~i Kiv nq|
- ‡dweªKm mdU n‡q _v‡K|
- WvBs cÖ‡mm Gi gva¨‡g wcÖ›U Kiv n‡q _v‡K|
- wcÖ›U Kivi c‡i, Kvjvi wd· Kivi Rb¨ w÷g eënvi Kiv nq|
- ‡dweªKm Uvb‡j wcÖ›U cvUv cvUv †`Lv hv‡e bv|
- Avb WvBW Ges jvBU Kvjvi †dweªK‡m wcÖ›U Kiv n‡q _v‡K|
Pigment Print:
- evBÛvi eënvi K‡i, Kvjvi wd· Kiv nq|
- wd·vi eënvi Kiv nq|
- ‡dweªKm mvavibZ nvW© n‡q _v‡K|
- ‡c÷ cÖ‡mm Gi gva¨‡g wcÖ›U Kiv nq|
- wnU Gi gva¨‡g wKDwbs Kiv n‡q _v‡K|
- ‡dweªKm Uvb‡j ewW Kvjvi Ges wcÖ›U cvUv cvUv †`Lv hv‡e|
- WvBW, Avb-WvBW †dweªK‡m wcÖ›U Kiv n‡q _v‡K|
Discharge Print:
- wWmvwR©s G‡R›U eënv‡ii gva¨‡g Kvjvi wd· Kiv nq|
- Kvjvi wi‡cøm K‡i, wWmvwR©s wcÖ›U Kiv n‡q _v‡K|
- ‡dweªKm mdU n‡q _v‡K|
- ‡dweªKm Uvb‡j wcÖ›U cvUv cvUv †`Lv hv‡e bv|
- GB cÖ‡mm G †dweªK‡m Lvivc MÜ _v‡K weavq Iqvk Ki‡Z nq|
- wnU Gi gva¨‡g wKDwbs Kiv n‡q _v‡K|
- WvBW WvK© Kvjv‡i Dci wcÖ›U Kiv n‡q _v‡K|
- wWmmvP©G‡fj WvBR w`‡q WvBs Ki‡Z nq|

Multifibre Test Fabrics:
1. Secondary Cellulose Acetate (Dicel)
2. Bleached unmercerized Cotton
3. Nylon 6.6
4. Polyester (Terylene)
5. Acrylic (Courtelle)
6. Wool Worsted
Fabrics Consumption-
1. Body length + Sleeve length + 10 Cm (Folding, Sleeve & Bottom) x
(Chest + 4CM)x2 ÷ 10,000 X GSM ÷1000x12x10%(Wastage = KG/Dozen
(LengthxChestx2÷10,000xGSM÷1000x12+15%)
2. (Length x Chest x 2 ÷ 1550 X GSM÷1000x12+15%)
3. Weight X 1550 ÷ Width ÷ GSM X 1000 ÷ 36 = Yards
4. Wight ÷ Width ÷ Length X 10,000 = GSM
5. Length X Width ÷ 10,000 X GSM = Wight
6. Needle Count= Dia x Gauge x ¶ (3.14)
7. Yarn Count Check= o.oo5905xyarn length (CM)/ Wight
8. Here,- 1 Meter = 39.37 inch
= 100 CM
= 1000 MM
1 inch = 2.54 CM
1 CM = 10 MM
1 KG = 1000 Grams
= 2.2046 LBS
1550 = 39.37 x 39.37
10,000 = 100 x 100

Buyer wise Merchandiser & Responsible person:

Goal of Quality department:
1. What about delivery, how much Complain from Garments
a. Shade issue
b. Inspection
c. Width
d. GSM
e. Shrinkage issue
2. FTD submit vs Approved & Reject
3. Sample Submit vs Approved & Reject
4. Not delivery any wrong fabrics
5. Proper information's transfer to related department
Avgiv cªwZÁve×,
c‡b¨i ¸bv¸Y wbð©Z Kivi,
hvnv †µZvi Pvwn`v|
Reference:
1. Experience
2. H&M Color Guide Book & Quality Manual
3. Internet
GLv‡b D‡jøwLZ welqe¯Íy mgn ev¯ÍeZvi Ges AwfÁZvi Av‡jv‡K Av‡jvwPZ,

Quality Manual Chaity Group.pdf

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Quality Manual Chaity Group.pdf