The document describes the quality assurance process in garment production. It involves inspecting fabrics and accessories at various stages of production. This includes fabric inspection, testing of materials, and checking at key points like cutting, stitching, washing, finishing, and packing. The quality assurance team aims to ensure the right product is delivered on time while meeting customer requirements and standards through continuous monitoring and improvement.

1. 1
Prepared By: KHALID MEHMOOD Master Textile Mills Ltd.

2. MASTER TEXTILE MILLS LTD.
(GARMENTS DIVISION)
2Prepared By: KHALID MEHMOOD Master Textile Mills Ltd.

3. Garment Production is a process where fabric is being
converted into Garments.
Garment manufacturing includes number of processes
from order receiving to dispatching shipment of the
finished garments.
Process flow charts will help us to understand how raw
materials are moved from one process to another process,
until fabric and accessories are transformed into the Garments.
In presentation “Working of Quality Assurance” in garment
production process is shown with snaps. Numbering is given to QA
working and their snaps are also given.
3Prepared By: KHALID MEHMOOD Master Textile Mills Ltd.

4. Quality assurance is an organization's
guarantee that the product or service
it offers meets the accepted quality standards.
1. Achieve the Right Final Product on Time.
2. Plan and Monitor the Overall Systems of Functioning of
Quality System.
3. Customer’s Satisfaction.
4. Focus on Gradual and Continuous Improvement.
4Prepared By: KHALID MEHMOOD Master Textile Mills Ltd.

5. Note: Numbered Boxes are Quality Check Points.
SAMPLING
- FIT SAMPLE
- SIZE SET SAMPLE
PP SAMPLE APPROVAL
FABRIC AND TRIMS
IN-HOUSE
MATERIAL SOURSINGPPC (PLANNING )
- MAIN POWER
- MATERIAL
- MACHINES
MATERIAL
INSPECTION
MARKETING
ORDER RECEIVING
CUTTING
PP MEETING
1
TRIAL RUN (PP SIZE SETS)
- APPROVED SAMPLE’S
CUSTOMER
COMMENTS VARIFY
FAIL
PASS
STITCHINGWASHINGFINISHING
PACKING SHIPMENT
DISPATCH
SHIPMENT
AUDITS
2
5Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

6. In Garment Production Process First Role of Quality Assurance is:
1. Inspection of Fabric
2. Inspection and Testing of Garment Accessories.
1. For fabric Inspection we have Fabric Inspection Department (FID):
FABRIC INSPECTION: HEADERS COLLECTION
AND PREPARATION:
2. FABRIC SHADING
1. FABRIC INSPECTION
3. FABRIC SHRINKAGE
4. FABRIC WIDTH
5. FABRIC LCR VARIATION
1
6Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

7. FID FINAL
INSPECTION
REPORT:
DECLARATION
AFTER ALL TESTS
AND PROVIDES
INFORMATION
OF SHRINKAGES.
FABIC SHADING
FABRIC SHRINKAGE1
7Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

8. 2. Inspection and Testing of Garment Accessories. For this we have QA Lab.
This performs three types of tests:
Tests performed are given as under:
…………………………………………………………………………………………………………………………………………………..
23. FLAME RETARDANT
25. AZO DYES
24. FORMALDEHYDES
FROM
OUT SOURCE
22. LEAD & CADMIIUM
26. PATHALATES
8. SKEW TEST
3. STRETCH AND RECOVERY
6. FABRIC COUNT
4. ABRASION.
9. PH OF FABRIC
10. GSM
7. PILLING
1. DIMENTIONAL STABILITY TO WASHING
11. CMC
2. SEAM SLIPPAGE AND STRENGTH
5. FABRIC COMPOSITION
3. ACCESSORIES TESTS
1. FABRIC & GARMENT TESTS
2. CHEMICALS TESTS
19. DRY CLEANING
COLOUR
FASTNESS TESTS
20. WATER
16. PERSPIRATION
17. WASHING
18. CROCKING
13. TENSILE STRENGTH
12. TEAR ING STRENGTH
FABRIC
STRENGTH TESTS
15. STRETCH STRENGTH
21. LIGHT
1
8Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

9. 1
9Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

10. FINAL LAB. TEST REPORT:
ZIPPER STRENGTH
ELASTIC STRETCHABILIYPULL TEST
NICKEL TEST
FERROUS TEST
THREAD STRENGTH
1
10Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

11. Before Bulk Cutting PPC Department arranges a meeting with merchandiser,
customer’s auditor, QA, IE and Production Department.
In this meeting all Customer Comments are discussed on a size set of pre-
production garments or on a trail run.
This meeting is
called
“PP-Meeting”.
QA Cutting Master Verifies Comments and Pattern After Amendment.
PRE-PRODUCTION
MEETINGS
2
11Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

12. PATTERN VERIFICATION
EMBROIDERY
CHECK
FUSING
EMROIDERY
NUMBERING
SHADE
MARKING
CUTTING
STITCHING
PATTERN
VRIFICATION
SPREADING
SORTING &
BUNDELING
3
BUNDELING
CHECK8
SPREADING
CHECK
5
CHK SHADE
MARKING
6
CAD / CAM
NUMBERING
CHECK
PASS
FAIL
PASS
FAIL
9
MEASUREMENTS
VRIFICATION
4
7
3
Note: Numbered Boxes are Quality Check Points.
12Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

13. EMBROIDERY
SHADE MARKING INSPECTION
AND PATTERN CHECK
SPREADING INSPECTION
BUNDLES INSPECTIONNUMBERING CHECK7
5 6
8 9
MEASUREMENTS VERIFICATION4
13Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

14. INSPECTION
INLINE
INSPECTION
TABLE
FRONT
SECTION
ASSEMBLY 2
STITCHING
INSPECTION
TABLE
ASSEMBLY 1
INSPECTION
INLINE
FRONT AND
BACK SECTION
11
SMALL PARTS
BACK SECTION
STITCHING
LINES
WIP STACKING FINAL BATCH
AUDIT
20
MEASUREMENT
CHECK
12
FINAL
INSPECTION
18
WASHING
PPS COMMENTS
VERIFY
INSPECTION
INLINE
15
INSPECTION
INLINE
15
INSPECTION
INLINE
15
PPS COMMENTS
VERIFY
PPS COMMENTS
VERIFY
PPS COMMENTS
VERIFY
PPS COMMENTS
VERIFY
INSPECTION
TABLE
16
INSPECTION
TABLE
17
10
10
10
10
10
19
13 14
Note: Numbered Boxes are Quality Check Points.
14Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

15. STITCHING INLINE INSPECTION IN ALL
FRONT BACK AND ASSEMBLY SECTIOINS
SMALL PARTS BACK SECTION FINAL
SMALL PARTS FRONT SECTION INSP.SMALL PARTS FRONT SECTION INLINECUSTOMER COMMENTS VERIFICATION
SMALL PARTS BACK SECTION INLINE
10 11 12
13 14 15
15Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

16. FINAL INSPECTION TABLE
ASSEMBLY 1 INSPECTION TABLE
MEASUREMENT CHECK
FINAL BATCH AUDIT
FRONT AND BACK SECTION
INSPECTION TABLE
16
19
17
18 20
16Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

17. 1ST BATCH
MMT
WASHING
RUBBIING
SCRAPPING INSPECTION
INLINE
SHADING
SPRAYING
WASHING
HYDRO AND
DRY
FINISHING
22
PASS
SHADE BOOTHS
SHADING AT SHADE BOOTHS
1ST BATCH MEASUREMENT
AND INLINE INSPECTIONS
23
21
21,22
23
Note: Numbered Boxes are Quality Check Points.
17Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

18. TRIMMING
INSPECTION TABLES
A/W ACCESSORIES
INLINE INSPECTIOON
25
24
FINAL BATCH
AUDIT
FINISHING
TRIMMING
INSPECTION
TABLES
24
MEASUREMENT
FINAL CHECKING
PACKING
PRESSING
LEATHER PATCH &
LABELS ATTATCH
INLINE
INSPECT.
25
BUTTONING
MMT + INLINE
INSPEC.
26
MEASUREMENT
TABLES
27
SUPER CHECK
TABLES
28 30
FINAL INSPECT.
TABLES
29
B-2
SECTION
31
FAIL
PASS
FAIL
PASS
Note: Numbered Boxes are Quality Check Points.
18Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

19. MEASUREMENT CHECK TABLESPRESSING MMT & INLINE INSPEC.
FINAL CHECK TABLES FINAL BATCH AUDIT
SUPER CHECK TABLES
B-2 RECONCILIATION
26 27 28
29 30 31
19Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

20. After final audits packed cartons will transferred to finish goods store. Finish Goods Store will
receive packing lists, will check weight of each carton and will ship on the time of delivery.
PACKING
PACKING
DISPATCH
INLINE
INSPECTION
SHADING
32
CARDING
INTERNAL
AUDITS
33
PACKING INLINE32
INTERNAL INLINE INSPECTIONS
AND FINAL AUDITS
33
20Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.

21. 21Prepared By: KHALID MEHMOOD Master Textile
Mills Ltd.