The document discusses the roles and responsibilities of different positions in a garment factory's production, store, commercial, accounts, merchandising, and HR departments. It describes 18 positions in production including operators, helpers, supervisors, quality inspectors, quality controllers, finishing supervisors, cutting masters, and production managers. It also outlines responsibilities for store managers and keepers, commercial officers, accounts officers, merchandising managers and assistants, and HR in-charges and officers. Finally, it discusses quality control considerations for procurement, knitting, batching, and dyeing processes.
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
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Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
4 Point Fabric Inspection System in Textile IndustryMd. Sirajul Islam
The most popular system for fabric inspection is 4 point system. Its very easy process. ASTM defines- It is a Standard Test Method for Visual Inspecting and Grading Fabrics.
Sample Section
Maintaining buyer Specification standard
Checking the sample and its different issues
Measurements checking
Fabric color, GSM, Fastness, etc properties required checking
SPI and other parameter checking
Store section:
Store section is centralized in apparel industry and all the fabric comes to this unit first from the supplier and audited here and kept until it is distributed to other section. Following controlling are checked here.
Inventory
Fabrics
Material
Swatch board making
Cleanliness
Reporting
Quality control in cutting section
Marker Making:
To check notch or drill mark
Fabric width must be higher than marker width
Fabric length must be higher than marker length
Matching of green line
Check pattern size and dimension
Matching of check and stripe taking into consideration
Considering garments production plan
Cutting table length consideration
Pattern direction consideration
Fabric Spreading:
Fabric spreading according to correct alignment with marker length and width
Maintain requirements of spreading
Matching of check and stripe
Lay contains correct number of fabric ply
Correct Ply direction
To control the fabric splicing
Tension control
Fabric Cutting:
The dimension of the pattern and the cut piece should be same and accurate
Cut edge should be smooth and clean
Notch should be cut finely
Drill hole should made at proper place
No yarn fraying should occur at cut edge
Avoid blade deflection
Maintain cutting angle
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
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Shade control policy is very important to ensure one shade in one Carton specially for denim and Non denim. Its also determine shade variation within one destination or PO. Piece to Piece variation common problems found in garments due to fabric problem, mishandling of fabric rolls during cutting fabrics and bundles in sewing floor, wash problem etc.
Sample Section
Maintaining buyer Specification standard
Checking the sample and its different issues
Measurements checking
Fabric color, GSM, Fastness, etc properties required checking
SPI and other parameter checking
Store section:
Store section is centralized in apparel industry and all the fabric comes to this unit first from the supplier and audited here and kept until it is distributed to other section. Following controlling are checked here.
Inventory
Fabrics
Material
Swatch board making
Cleanliness
Reporting
Quality control in cutting section
Marker Making:
To check notch or drill mark
Fabric width must be higher than marker width
Fabric length must be higher than marker length
Matching of green line
Check pattern size and dimension
Matching of check and stripe taking into consideration
Considering garments production plan
Cutting table length consideration
Pattern direction consideration
Fabric Spreading:
Fabric spreading according to correct alignment with marker length and width
Maintain requirements of spreading
Matching of check and stripe
Lay contains correct number of fabric ply
Correct Ply direction
To control the fabric splicing
Tension control
Fabric Cutting:
The dimension of the pattern and the cut piece should be same and accurate
Cut edge should be smooth and clean
Notch should be cut finely
Drill hole should made at proper place
No yarn fraying should occur at cut edge
Avoid blade deflection
Maintain cutting angle
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Denim-Non Denim garments shade control systemAzmir Latif Beg
Shade control policy is very important to ensure one shade in one Carton specially for denim and Non denim. Its also determine shade variation within one destination or PO. Piece to Piece variation common problems found in garments due to fabric problem, mishandling of fabric rolls during cutting fabrics and bundles in sewing floor, wash problem etc.
Manufacturing process of a shirt, roles of the managers, structure of merchan...Dhanushree Sivaprakasam
ROLE OF FACTORY MANAGER
ROLE OF HUMAN RESOURCE MANAGER
ROLE OF MERCHANDISER
ROLE OF AN INDUSTRIAL ENGINEER
ROLE OF PRODUCTION MANAGER
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Garment manufacturing processes are shown from fabric development to finished garments (Fabric to Fashion workflow). A lot of articles are referred for your further reading and exploring garment manufacturing business.
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This Gasta posits a strategic approach to integrating AI into HEIs to prepare staff, students and the curriculum for an evolving world and workplace. We will highlight the advantages of working with these technologies beyond the realm of teaching, learning and assessment by considering prompt engineering skills, industry impact, curriculum changes, and the need for staff upskilling. In contrast, not engaging strategically with Generative AI poses risks, including falling behind peers, missed opportunities and failing to ensure our graduates remain employable. The rapid evolution of AI technologies necessitates a proactive and strategic approach if we are to remain relevant.
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3. Quality Management in Garments
Different stuffs in a garments factory
(a) Production Section:
1.Operator: An operator runs the sewing machines. He/she has to keep
proper knowledge on machines, needle,thread,guides & folders.
2.Helper: A helper carries different parts of garments from one operator to
another operator. He/she also assists opeartor for smooth sewing.
3.Supervisor/Line chief/Line in-charge: He / she must have knowledge on
how to sew a garment. He also needs to know how to make lay-out of
machines as per style.
4. Quality Management in Garments
Different stuffs in a garments factory:
4.Quality Inspector: His responsibility is to check sewing quality& measurement. He also
needs to check alteration of garments.
5.Quality Controller: He checks the quality of garments according to buyer’s order sheet
and sample. He must have the capability to communicate with buyer regarding the quality
of garments. He keeps in touch with both sewing & finishing. He should keep proper
knowledge on ratio & assortment.
6.Finishing supervisor /Finishing in –charge: To supervise total finishing works such as
adding finishing trims, ironing & folding and packing into carton as per ratio/assortment.
7. Cutting master: He must have knowledge on –
i) cutting according to quality, color & shading of the fabric.
ii) How to cut fabric as per ratio & assortment.
iii) Different methods of cutting
5. Quality Management in Garments
8. Cutting Assistant: He makes bundle card after cutting. He also knows
ways of making lays, types of fabric & different parts of garments.
9. Cutting helper/ Layman
10. Marker man: He draws marker. If there is CAD, marker man is not
necessary.
11. Pattern Master: He makes patterns of the garments. He also makes
marker if there is CAD and printer.
12. Sample Man: He makes samples as per buyer’s order sheet and physical
sample. He must keep knowledge on every kind of sewing machine.
13. Ironman
14. Finishing helper/Trimer.
15. Polyman/packingman
16. Mechanics
17. Time Keeper: Nowadays punch machine is used.
6. Quality Management in Garments
18. Production Manager:
Responsibilities:
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
Keeps knowledge on every kind of operations.
Have good knowledge on machines.
Keeps the record of inventory(fabric & trims) in the sewing floor.
Keeps supervision on all the staffs in the production floor.
Keeps communication with merchandiser and buyer’s QC.
Makes lay-out(arrangement of machines) of garments.
Keeps tracking on the date of shipment.
Keeps communication with owner of the factory.
7. Quality Management in Garments
(b) Store:
1. Store Manager: He keeps the record of inventory- what fabric & trims
are coming to the store and what are going out. He keeps
communication with merchandisers and top management.
2. Store keeper: He counts fabric and accessories as soon as these come to
the factory.
(C) Commercial section:
1. Commercial in-charge
2. Commercial officer
(d) Accounts Section:
1. Accounts officer
2. Accounts in-charge
(e) Merchandising Section:
1. Merchandising Manager
2. Senior Merchandiser
3. Merchandiser
4. Assistant Merchandiser
8. Quality Management in Garments
(f) HR (Human Resources) department:
1. HR in-charge: He recruits workforce/staffs in a factory. He also
maintains communication with top management. He provides
circulation/notice in the factory if necessary.
2. HR officer: He is also involved in the recruitment process. He also
keeps record of the leaves of the stuffs.
9. Quality Management in Garments
Quality Control in Knit & Woven Garments:
1. Quality Control in Procurement of yarn:
- Carded or Combed
- Any restriction on country of origin (for example, Uzbek cotton is
prohibited by many buyers)
- Count of yarn to meet required GSM of fabric.
- Any requirement of Oeko-tex certificate?
- Any requirement of Organic Certificate?
- Any special requirement of Lot quantity for better matching of
shade & dye-lot
10. Quality Management in Garments
2. Quality Control in Knitting:
- Content of fabric
- GSM & knitting pattern of fabric
- Width of the fabric & subsequent requirement of dia of the machine.
3. Quality Control in Batching:
- Ensure that fabric of the same grey GSM, diameter & stitch length are
grouped together to meet cutting , sewing & finishing requirement.
- Ensure that the fabric is turned over in the correct way.
- Ensure the presence of Drop-needle for the open-width fabric for
slitting.
- Ensure that required quantities of rib fabric , cuffs & collars are
included in the batch.
- Ensure that required quantities of tapes, ealstic , drawstrings etc are
included in the batch.
11. Quality Management in Garments
4. Quality Control in Dyeing:
- Ensure that all required dyes and chemicals have been arranged for
dyeing.
- All dyes and chemicals must be used considering the lab test
requirement of buyer(if any).
- Before dyeing all machines must be cleaned and neutralized so that
it does not affect the dyeing and color shades.
- All parameters of dyeing like PH value of water, temperature,
pressure etc to be ensured for better quality of fabric.
- Expiry date of all dyes and chemicals and their strength must be
tested for correct liquor-ratio and proportion to achieve appropriate
result.