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- 1. H R TextileMills ltd (Karnapara, Saver, Dhaka) Fabrics Finishing Department Md Mizanur Rahman. Date: 26th June 2020
- 2. Presented By Md MizanurRahman Head of Fabrics Finishing Cell: +8801911309216
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- 4. ltd 1. Working Procedure 2.Process Flow Chart 3. Job Responsibility 4. Machine introduce 5. Spirality Control 6. SOP Analysis 7. How to Increase Productivity 8. Skills Development analysis 9. Fire & Safety Topic
- 5. ltd 1. Confirm theShade, Test Result from Quality/ Dyeing Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv, 2. Any special Requirement, Like chemical finish, ‡Kvb †¯úkvj wdwbwms cÖ‡mm Av‡Q wK bv. 3. Check the batch card, accessories practically available ornot, e¨vP Kv‡W© †Kvb G‡mvPwiR ixe, Kjvi Kvc _vK‡j, Zvnv Avm‡j Av‡Q wK bv, 4. Width Plus/ Minuse or Variation& GSM Plus/minuse stop the process until inform the Related department,cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡e cÖ‡mm eÜ _vK‡e, 5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb G‡mvPwiR ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e| 6. 1st Batch One meter tumble then confirm the width & GSM for stenter set up,cÖ_g e¨vP †_‡K GKwgUvi Kvco Uªv¤¢j WªvB K‡i, cÖ¯’ wRGmGg Abyhvqx ÷¨v›Uvi †gwk‡bi c¨vivwgUvi †mU Ki‡Z n‡e| 7. After stenter also confirm the shade & Quality.÷¨v›Uvi †gwk‡bi c‡i I †mW Ges †Kvqv‡jwU wVK Av‡Q wK bv †`L‡Z n‡e| 8. Shade needed to adjust in Stenter, Padder pressure & Softener % adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷ªv›Uvi †gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk K‡i| 1. Working Procedure
- 6. Working Procedure (Continue) 11.Confirm the accessories match with Body also follow Any measurement,ixe †evwW g¨vwPs Av‡Q wK bv Ges †Kvb gvc _vK‡j †`‡L wb‡Z n‡e| 12. Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 5 to 7% Less from requirement,wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 Bwà Ges wRGmGg 5 †_‡L 7 MÖvg Kg _vK‡e| 13. After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq| 14. Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM Variation also width, j¨vKiv †d«we· cÖwZ e¨vP †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e, me RvqMvq mgvb Av‡Q wK bv, 15. More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when the finishing in the stenter machine please don’t give the any angle for Spirality control, normally we not face any Spirality double jersey & High GSM fabrics.wm‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ ¯úvivB‡jwUi mgm¨v nq bv| 16. Brush/Sueded fabrics 1st check Sinker mark visibility, eªvku / myBwWs Kvc‡o cÖ_g †ivj †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq wK bv, 17. Any problematic fabrics within short time must be correction complete, wdwbwms Gi mgm¨vi Rb¨ †Kvb Kvco, AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e| 18. Start any process must be confirm the quality standard, ‡Kvb cÖ‡mm ïiæ Kivi c‡i, Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv wbwð©Z n‡Z n‡e| ltd
- 7. ltd 2. ProcessFlow Chart Delivery to Garments Tube Compact. Peach Finish Brush Finish Stenter De-Watering Slitting. Dryer(Tube/collar) Stenter Dyeing Open Width Compact Inspection Finish Fabrics Store Combing Sharing
- 8. ltd 3. JobResponsibility 1. Follow the Coordinator Concept 2. Timely M/c Clean 3. Fulfil Production Target 4. Floor Clean in your area 5. Chemical prepare with consumption 6. Fulfil all information in the Batch Card 7. Every Batch must be conform with information 8. Fulfil Quality Requirement 9. Fabrics Keep with cover avoid Dirty/ Color spot 10. Every Batch Time maintained & Update in DNF
- 9. ltd SlittingMachine Squeezer Machine Hydro Exeter Stenter Machine Dryer Machine Open width Compactor Tubular Compactor Brushing Machine Sueding Machine Emerizing Machine Combing Machine Sharing Machine Tumble dryer Singing Machine Bag Sewing Machine 4. Machine introduce
- 10. ltd Below-150 GSM-(Only Single Jersey) Left Side Right Side Mahlo (Weft Straightener) Stenter Fabric s 5. Spirality Control
- 11. ltd 6. SOPAnalysis Batch Card Machine Parameter Standard Operating Procedure (Stenter M/ c ) 1. Chec k Req uirem ent 2. DIA, GSM, Stitc h Leng th, Ya rn Count 3. Follo w a ny Sp ec ia l Instruc tion 1. Need Clea n or no t/ Filter 2. Air & Ga s Pressure Suffic ient or not 3. Tem p era ture a ll b urner sa m e? Dia wise wid th set up Overfeed , Und er feed & Sp eed Tem p era ture Set fa b ric s typ e wise Ba c k sid e-1, Op era ting Sid e-1, Front sid e-1 Qua lity Chec k & Fa b ric s feed ing -1 p erson Softener Prep a ra tion-1 p erson Wid th & GSM Chec k Sha d e g ive to Qua lity for c onfirm Ha nd feel, Qua lity issue c onfirm from Qua lity Manpower Check
- 12. ltd 7. Howto Increase Productivity 1. Color wise Fabrics Feeding 2. M/c down time Reduce 3. Fabrics wise temperature adjust (Moisture Maintain 8-9%) 4. Padder Pressure Maintain 2-3 Bar 5. Blower Adjust Maximum 6. Overfeed Maintain 40-50% 7. Parameter & Chemical Make sure before Start 8. Every Stenter M/c Minimum 3 batch Ready for process 9. Filter Clean time to time 10.Before Process Ensure Shade & Quality 11. Make sure each chamber 1.5 tons, total 21 chamber 31.5 tons
- 13. ltd 8. SkillsDevelopment analysis SL Point Self Report 1 Job of Knowledge 5 2 Achievement Capability 5 3 Quality of Work 5 4 Wastage Reduction 5 5 Attendance & Discipline 5 6 Health & Safety 5 7 House Keeping 5 8 Behavioral Attributes 5 9 Dependability 5 10 Communication 5
- 14. ltd 9. Fire& Safety 4. Fire Extinguisher A. ABC Powder B. CO2
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- 20. ltd 9. Fire& Safety (Continue) Personal protection equipment
- 21. ltd 1. Mask 2. Goggles 3.Hand Gloves 4. Boots 5. Dress Personal protection equipment
- 22. ltd Personal protectionequipment
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- 27. ltd mevB †K AmsL¨ ab¨ev`GZÿY Avgv‡`i mv‡_ _vKvi Rb¨, Avwg g‡b Kwi wKQzUv n‡j I DcK„Z n‡e GB Av‡jvPbv †_‡K|
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