The document provides an overview of quality management presented by the Society of Statistical Quality Control Engineers in Bhopal. It defines quality, traces the growth of quality management from craftsmen era to total quality management. It discusses measuring quality through quality indices and costs, highlighting approaches from quality gurus like Deming, Juran, Crosby, Ishikawa and Taguchi. The road ahead is described as marching towards total quality management and its key principles.
Lean manufacturing is a systematic method for waste minimization ("Muda") within a manufacturing system without sacrificing productivity.http://www.vpresentationslides.com/lean-manufacturing-ppt/
Lean manufacturing is a systematic method for waste minimization ("Muda") within a manufacturing system without sacrificing productivity.http://www.vpresentationslides.com/lean-manufacturing-ppt/
Ready to cut to the chase and maximize production? Then lean manufacturing could be the route to go. Here are five important things to know about lean manufacturing.
Presentation made by Anshu Chauhan, Asstt Manager, Colorant India,at All India Seminar on Lean Management Techniques & the application for textile MSME
Lean Manufacturing (Concepts, Tools and Quality Management)Mohammad Azam Khan
Lean manufacturing began in Japanese manufacturing in the late 1980s and early 1990s. It is most often associated with Toyota. Its basic usefulness is in providing the tools to identify and eliminate waste throughout the manufacturing process, thereby increasing efficiency and profit. Quality improves as production time and cost are reduced. Toyota added an additional element, evenness of work flow, which helps expose inefficiencies in production that allow companies to redesign manufacturing processes for maximum profit.
IMPROVEMENT OF MANUFACTURING OPERATIONS THROUGH A LEAN MANAGEMENT APPROACH A...sanobar77
The case study concerns the plant of a primary multinational company of the pharmaceutical industry. This plant produces pharmaceutical products in a solid form (pills, tablets, capsules, etc.). The company has about 400 employees and its annual production adds up to about 100 million packages sold in the European market and to more than 100 markets globally.
The pharmaceutical industry has been greatly affected by the 2008-2010 global economic crises. Revenues are decreasing because of competition from generic alternatives, while the costs of R&D are rising for and competition is increasing. All these features push pharmaceutical companies to apply methodologies for performance improvement
Applications of lean manufacturing toolsIshmam Ahmed
Lean Tools application with powerpoint animation. all processes are easily described with images & animation.
Uploaded by
Ishmam Ahmed
Industrial & Production Engineering (IPE)
Shahjalal university of science & Technology, Sylhet, Bangladesh
PROCESS IMPROVEMENT CYCLE, REPORT, QUALITY MANAGEMENT, TOTAL QUALITY MANAGEMENT, TQM, BUSINESS ADMINISTRATION, MANAGEMENT SCIENCE, PROCESS MODEL, PROCESS QUALITY, PROCESS IMPROVEMENT TECHNIQUES, LEAN TOOLS, FIVE S, VALUE STREAM MAPPING, KAIZEN, SIX SIGMA TOOLS, DMAIC, DMADV, CAUSE AND EFFECT ANALYSIS, SIPOC ANALYSIS, PROCESS MAPS / PROCESS FLOWCHARTS, BPMN PROCESS MAPS, APPROACHES TO PROCESS IMPROVEMENT, CONTINUOUS PROCESS IMPROVEMENT (CPI), TOYOTA MODEL FOR PROCESS IMPROVEMENT, KAIZEN BLITZ (EVENT), POKA YOKE OR MISTAKE-PROOFING, FAILURE MODE AND EFFECTS ANALYSIS (FMEA), BENCHMARKING, BUSINESS ADMINISTRATION, MANAGEMENT SCIENCE, EDUCATION AND LEARNING,
Ready to cut to the chase and maximize production? Then lean manufacturing could be the route to go. Here are five important things to know about lean manufacturing.
Presentation made by Anshu Chauhan, Asstt Manager, Colorant India,at All India Seminar on Lean Management Techniques & the application for textile MSME
Lean Manufacturing (Concepts, Tools and Quality Management)Mohammad Azam Khan
Lean manufacturing began in Japanese manufacturing in the late 1980s and early 1990s. It is most often associated with Toyota. Its basic usefulness is in providing the tools to identify and eliminate waste throughout the manufacturing process, thereby increasing efficiency and profit. Quality improves as production time and cost are reduced. Toyota added an additional element, evenness of work flow, which helps expose inefficiencies in production that allow companies to redesign manufacturing processes for maximum profit.
IMPROVEMENT OF MANUFACTURING OPERATIONS THROUGH A LEAN MANAGEMENT APPROACH A...sanobar77
The case study concerns the plant of a primary multinational company of the pharmaceutical industry. This plant produces pharmaceutical products in a solid form (pills, tablets, capsules, etc.). The company has about 400 employees and its annual production adds up to about 100 million packages sold in the European market and to more than 100 markets globally.
The pharmaceutical industry has been greatly affected by the 2008-2010 global economic crises. Revenues are decreasing because of competition from generic alternatives, while the costs of R&D are rising for and competition is increasing. All these features push pharmaceutical companies to apply methodologies for performance improvement
Applications of lean manufacturing toolsIshmam Ahmed
Lean Tools application with powerpoint animation. all processes are easily described with images & animation.
Uploaded by
Ishmam Ahmed
Industrial & Production Engineering (IPE)
Shahjalal university of science & Technology, Sylhet, Bangladesh
PROCESS IMPROVEMENT CYCLE, REPORT, QUALITY MANAGEMENT, TOTAL QUALITY MANAGEMENT, TQM, BUSINESS ADMINISTRATION, MANAGEMENT SCIENCE, PROCESS MODEL, PROCESS QUALITY, PROCESS IMPROVEMENT TECHNIQUES, LEAN TOOLS, FIVE S, VALUE STREAM MAPPING, KAIZEN, SIX SIGMA TOOLS, DMAIC, DMADV, CAUSE AND EFFECT ANALYSIS, SIPOC ANALYSIS, PROCESS MAPS / PROCESS FLOWCHARTS, BPMN PROCESS MAPS, APPROACHES TO PROCESS IMPROVEMENT, CONTINUOUS PROCESS IMPROVEMENT (CPI), TOYOTA MODEL FOR PROCESS IMPROVEMENT, KAIZEN BLITZ (EVENT), POKA YOKE OR MISTAKE-PROOFING, FAILURE MODE AND EFFECTS ANALYSIS (FMEA), BENCHMARKING, BUSINESS ADMINISTRATION, MANAGEMENT SCIENCE, EDUCATION AND LEARNING,
Quality Management: Nature of Inspection; Quality Control; Statistical Quality Control (SQC); Types of Control Charts; Acceptance Sampling Technique; Total Quality Management; What is Quality Management? Modern Quality Management;
A details introduction of quality, its elements, Cost of Poor Quality and difference in Quality Control and Quality Assurance.
To download these slides please visit my site:
http://www.xubitech.com/
Productivity & Total Quality ManagementVaibhav Bhatt
Productivity and Total Quality Management Importance For An Organisation And How Can They Develop And Overall Efficiency Through Proper Quality Management Techniques
Enterprise Excellence is Inclusive Excellence.pdfKaiNexus
Enterprise excellence and inclusive excellence are closely linked, and real-world challenges have shown that both are essential to the success of any organization. To achieve enterprise excellence, organizations must focus on improving their operations and processes while creating an inclusive environment that engages everyone. In this interactive session, the facilitator will highlight commonly established business practices and how they limit our ability to engage everyone every day. More importantly, though, participants will likely gain increased awareness of what we can do differently to maximize enterprise excellence through deliberate inclusion.
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Enterprise Excellence is a holistic approach that's aimed at achieving world-class performance across all aspects of the organization.
What might I learn?
A way to engage all in creating Inclusive Excellence. Lessons from the US military and their parallels to the story of Harry Potter. How belt systems and CI teams can destroy inclusive practices. How leadership language invites people to the party. There are three things leaders can do to engage everyone every day: maximizing psychological safety to create environments where folks learn, contribute, and challenge the status quo.
Who might benefit? Anyone and everyone leading folks from the shop floor to top floor.
Dr. William Harvey is a seasoned Operations Leader with extensive experience in chemical processing, manufacturing, and operations management. At Michelman, he currently oversees multiple sites, leading teams in strategic planning and coaching/practicing continuous improvement. William is set to start his eighth year of teaching at the University of Cincinnati where he teaches marketing, finance, and management. William holds various certifications in change management, quality, leadership, operational excellence, team building, and DiSC, among others.
Discover the innovative and creative projects that highlight my journey throu...dylandmeas
Discover the innovative and creative projects that highlight my journey through Full Sail University. Below, you’ll find a collection of my work showcasing my skills and expertise in digital marketing, event planning, and media production.
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Memorandum Of Association Constitution of Company.pptseri bangash
www.seribangash.com
A Memorandum of Association (MOA) is a legal document that outlines the fundamental principles and objectives upon which a company operates. It serves as the company's charter or constitution and defines the scope of its activities. Here's a detailed note on the MOA:
Contents of Memorandum of Association:
Name Clause: This clause states the name of the company, which should end with words like "Limited" or "Ltd." for a public limited company and "Private Limited" or "Pvt. Ltd." for a private limited company.
https://seribangash.com/article-of-association-is-legal-doc-of-company/
Registered Office Clause: It specifies the location where the company's registered office is situated. This office is where all official communications and notices are sent.
Objective Clause: This clause delineates the main objectives for which the company is formed. It's important to define these objectives clearly, as the company cannot undertake activities beyond those mentioned in this clause.
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Liability Clause: It outlines the extent of liability of the company's members. In the case of companies limited by shares, the liability of members is limited to the amount unpaid on their shares. For companies limited by guarantee, members' liability is limited to the amount they undertake to contribute if the company is wound up.
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Capital Clause: This clause specifies the authorized capital of the company, i.e., the maximum amount of share capital the company is authorized to issue. It also mentions the division of this capital into shares and their respective nominal value.
Association Clause: It simply states that the subscribers wish to form a company and agree to become members of it, in accordance with the terms of the MOA.
Importance of Memorandum of Association:
Legal Requirement: The MOA is a legal requirement for the formation of a company. It must be filed with the Registrar of Companies during the incorporation process.
Constitutional Document: It serves as the company's constitutional document, defining its scope, powers, and limitations.
Protection of Members: It protects the interests of the company's members by clearly defining the objectives and limiting their liability.
External Communication: It provides clarity to external parties, such as investors, creditors, and regulatory authorities, regarding the company's objectives and powers.
https://seribangash.com/difference-public-and-private-company-law/
Binding Authority: The company and its members are bound by the provisions of the MOA. Any action taken beyond its scope may be considered ultra vires (beyond the powers) of the company and therefore void.
Amendment of MOA:
While the MOA lays down the company's fundamental principles, it is not entirely immutable. It can be amended, but only under specific circumstances and in compliance with legal procedures. Amendments typically require shareholder
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2. QUALITY MANAGEMENT
An Overview
Quality definitions
Quality growth (origin and development of quality
management)
Road ahead- Total Quality Management
Quality measurement
Quality economics
What QUALITY GURUs say (views of quality
experts)
4. TRADITIONAL DEFINITIONS
Quality is freedom from deficiencies
Quality is conformance to specifications
and standards
Quality consists of those product features
which meet the needs of customer
5. NEW DEFINITIONS
Quality is conformance to requirements
(Crosby)
Quality is fitness for use
(Juran)
Quality is a predictable degree of uniformity and
dependability at low cost and suited to the market
(Deming)
Quality is the loss imparted by the product to
society from the time the product is shipped
(Taguchi)
6. DEFINITION AS PER STANDARDS
As per ISO-8402 (OLD)
Quality is totality of features and characteristics of an entity that bear
on its ability to satisfy stated and implied needs.
As per ISO-9000
Quality is degree to which a set of inherent characteristics fulfils
requirements.
8. CRAFTSMEN ERA
(operator self control)
INSPECTION
(Segregation of good items from defective items
QUALITY CONTROL
(Defect prevention)
QUALITY ASSURANCE
(Providing evidence to all concerned that quality requirements
are met in line with customer specs./standards)
ssssssssssss
QUALITY MANAGEMENT
14. WHAT IS TQM
TOTAL QUALITY MANAGEMENT
TQM is an integration of various management
principles leading to excellence. The key
principles of TQM are:
(i) Strong leadership
(ii) Continuous improvement
(iii) Satisfaction of stakeholders
(iv) Customer driven quality
TQM Considers quality in the broadest sense, often
referred to as “Big Q”
15. BIG “Q” Vs SMALL “q”
BIG “Q”
(Total Quality Management)
SMALL “q”
( Conventional Quality Management)
1- Quality of people
2- Quality of processes
3- Quality of infrastructure
4- Quality of Environment
5- Quality of systems
6- Quality of product
7- Quality of service
1- Quality of product
2- Quality of service
.
17. Why measure quality
To assess the present quality level
To quantify improvements in quality
Bench marking for quality
18. MEASUREMENT OF QUALITY: STEPS
1) Quality is split into a number of measurable attributes called
quality characteristics e.g. length, diameter, ovality, surface
finish, temperature, pressure, viscosity etc.
1) Those quality characteristics which are not measurable e.g. taste,
smell, appearance etc., should be made measurable by devising a
suitable system of grading. The grading system should be objective
as for as possible.
3) Define quality Index (QI) for each quality characteristic as below:
Number of non conformities
QI = -------------------------------------------------
Opportunities for non conformities
19. MEASUREMENT OF QUALITY: STEPS (Contd.)
4) Assign weightage (w) to each quality characteristic.
5) Work out Quality Index for the product by the following formula:
QI (product) = (w1 x QI 1) + (w2 x QI 2) + .... + (wn x QIn)
where w1, w2, .... Wn are weightages
QI1, QI2,..... QIn are quality indices
Note that w 1 + w2 + ....... + wn = 1
21. INDICATORS OF QUALITY LEVEL
Rework rate
Rejection rate
Failure rate
Number of customer complaints
Sigma quality level
Cost of poor quality (COPQ)
Cost of quality (COQ)
22. QUALITY COSTS
QUALITY
COSTS
COST OF ACHIEVING
QUALITY
FAILURE COSTS
(GOLD-IN-THE-MINE)
PREVENTION COST
APPRAISAL
COST
COST OF EXTERNAL
FAILURES
COST OF INTERNAL
FAILURES
23. ELEMENTS OF QUALITY
COSTS
PREVENTION COST
QUALITY TRAINING
SUPPLIER EVALUATION
MOTIVATION FOR QUALITY
QUALITY PLANNING
QUALITY AUDITS
PROCESS CAPABILITY STUDIES
CALIBRATION
25. ELEMENTS OF QUALITY
COSTS
COST OF INTERNAL FAILURES
COST OF REWORK/REJECTION
COST OF WARRANTY REPAIRS/REPLACEMENTS
TEST BED FAILURES
COST OF EXTERNAL FAILURES
LOSS OF GOODWILL/CONFIDENCE(INTANGIBLE)
26. QUALITY COST PROFILE WITH LITTLE SPENT
ON PREVENTION (TYPICAL)
EXTERNAL FAILURES
30%
INTERNAL FAILURES
35%
APPRAISAL
32%
PREVENTION
3%
PREVENTION
APPRAISAL
INTERNAL
FAILURES
EXTERNAL
FAILURESTOTAL QUALITY COST APPROXIMATELY
15% OF TURNOVER
27. EFFECT OF SPENDING MORE
ON PREVENTION(TYPICAL)
EXT ER N A L
F A ILUR ES
15%
IN T ER N A L
F A ILUR ES
35%
A P P R A IS A L
42%
P R EVEN T IO N
8%
PREVENTION
APPRAISAL
INTERNAL
FAILURES
EXTERNAL
FAILURESTOTAL QUALITY COST APPROXIMATELY
5% OF TURNOVER
31. W. EDWARDS DEMING
All processes and systems exhibit variability
Variability may be caused either by random
(chance) causes or special (assignable) causes
Assignable causes must be eliminated before
implementing any process improvement.
Variability due to chance causes should be reduced constantly
to strive for better quality
32. JOSEPH JURAN
Advocated “trilogy” of quality management
1) Quality planning
2) Quality control
3) Quality improvement
Introduced the concept “internal customers”
Introduced the concept of “operator self control”
33. PHILIP CROSBY
Do it right the first time
Zero defect should be the performance standard
Savings as high as 25% - 40% of sales turnover can be
achieved by eliminating rework/rejection/failures.
Dr. K. ISHIKAWA
1) Pioneered Quality Circle movement for bringing workers in
the mainstream of quality improvement.
2) Introduced Cause and Effect diagram
(also known as Ishikawa Diagram)
3) Popularized seven tools of quality
4) Launched companywide quality control
34. SHIGEO SHINGO
Taught the concept of poka-yoke i.e. error proofing of product/process
at the design and manufacturing stages
G. TAGUCHI
1) Introduced the concept of loss to the society due to poor quality
2) Cost of poor quality = Loss to the manufacturer + Loss to the society
3) Advocated robust design to take care of variations during
manufacture and service.