Six Sigma is a data-driven approach to process improvement originally developed by Motorola to reduce defects. It aims to reduce variation and errors through the DMAIC structure of Define, Measure, Analyze, Improve, and Control. The goal of Six Sigma is to achieve no more than 3.4 defects per million opportunities. This is achieved through projects led by Black Belts and Green Belts to identify and address critical quality characteristics. Successful implementation requires commitment from top management and a continuous improvement process of selecting and completing projects over time.
Lean Six Sigma is a process improvement methodology that relies on a collaborative team effort to improve performance by systematically removing waste, combining Lean and Six Sigma to eliminate the eight kinds of waste
Lean Six Sigma projects comprise aspects of Lean's waste elimination and the Six Sigma focus on reducing defects
six sigma is a vibrant topic in quality management
i had made this one in my total quality management subject in mba.
u can take this but leave a comment if u like it
Six Sigma is data-driven methodology that's used to eliminate defects in the manufacturing process. Here we'll explore how each level of certification helps to drive Six Sigma success.
Six Sigma is
the powerpoint presentaion that i make during my 3rd yr. The format of
this presentation is truly professional. You can adopt this format for
your future presentations. You too can modify these. Alright.
So just keep going.
Live in flow
~rise and shine~
This presentation is for the novice, who knows nothing about Quality, forget Six Sigma Concepts and enables them to grasp the essentials of not only quality but the basic knowlwdge of Six Sigma.
Happy Learning!!
Lean six sigma - Waste elimination (Yellow Belt)Abhay Yadav
Lean Six Sigma is a methodology that relies on a collaborative team effort to improve performance by systematically removing waste; combining lean manufacturing/lean enterprise and Six Sigma to eliminate the eight kinds of waste (muda): defects, overproduction, waiting, non-utilized talent, transportation, inventory, motion, extra-processing
Quality improvement has been a long concern for any organizations. Six sigma in this case is an efficient tool to gain service excellence that is imroving the capability of business. This tool is basically based on statistics, focused on process,followed by a data-driven methodolgy. With an aim to improve the output quality, which includes risk and/or fault identification and applying procedure to minimize the risk, six sigma serves the purpose of defect reduction and a boost up of employee morale, profit and services. The integration of defect detection and minimizing it hence improving the quality of service is the main concern here.
Six Sigma Foundation and Principles:
To understand the Presentation better with animation and videos, please download the PPT and watch it in slide show mode.
This presentation will provide an introduction to six sigma in a very simple way.
Happy learning!
Regards,
Ram Prasath S
Lean Six Sigma is a process improvement methodology that relies on a collaborative team effort to improve performance by systematically removing waste, combining Lean and Six Sigma to eliminate the eight kinds of waste
Lean Six Sigma projects comprise aspects of Lean's waste elimination and the Six Sigma focus on reducing defects
six sigma is a vibrant topic in quality management
i had made this one in my total quality management subject in mba.
u can take this but leave a comment if u like it
Six Sigma is data-driven methodology that's used to eliminate defects in the manufacturing process. Here we'll explore how each level of certification helps to drive Six Sigma success.
Six Sigma is
the powerpoint presentaion that i make during my 3rd yr. The format of
this presentation is truly professional. You can adopt this format for
your future presentations. You too can modify these. Alright.
So just keep going.
Live in flow
~rise and shine~
This presentation is for the novice, who knows nothing about Quality, forget Six Sigma Concepts and enables them to grasp the essentials of not only quality but the basic knowlwdge of Six Sigma.
Happy Learning!!
Lean six sigma - Waste elimination (Yellow Belt)Abhay Yadav
Lean Six Sigma is a methodology that relies on a collaborative team effort to improve performance by systematically removing waste; combining lean manufacturing/lean enterprise and Six Sigma to eliminate the eight kinds of waste (muda): defects, overproduction, waiting, non-utilized talent, transportation, inventory, motion, extra-processing
Quality improvement has been a long concern for any organizations. Six sigma in this case is an efficient tool to gain service excellence that is imroving the capability of business. This tool is basically based on statistics, focused on process,followed by a data-driven methodolgy. With an aim to improve the output quality, which includes risk and/or fault identification and applying procedure to minimize the risk, six sigma serves the purpose of defect reduction and a boost up of employee morale, profit and services. The integration of defect detection and minimizing it hence improving the quality of service is the main concern here.
Six Sigma Foundation and Principles:
To understand the Presentation better with animation and videos, please download the PPT and watch it in slide show mode.
This presentation will provide an introduction to six sigma in a very simple way.
Happy learning!
Regards,
Ram Prasath S
Basic overview six sigma, Six Sigma is a production philosophy that uses data, processes, and tools to nearly eliminate defects and bring performance close to perfection. Specifically, achieving Six Sigma means that no more than 3.4 defects occur per one million “opportunities” to create an acceptable output
This is complete research and study on the Six sigma and its methodology with case studies of Motorola and GE etc. This will help you a lot in understanding Six Sigma in Detail.
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Senior Project and Engineering Leader Jim Smith.pdfJim Smith
I am a Project and Engineering Leader with extensive experience as a Business Operations Leader, Technical Project Manager, Engineering Manager and Operations Experience for Domestic and International companies such as Electrolux, Carrier, and Deutz. I have developed new products using Stage Gate development/MS Project/JIRA, for the pro-duction of Medical Equipment, Large Commercial Refrigeration Systems, Appliances, HVAC, and Diesel engines.
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Successfully developed the $15-20M yearly corporate capital strategy for manufacturing, with the Executive Team and key stakeholders. Created project scope and specifications, business case, ROI, managed project plans with key personnel for nine consumer product manufacturing and distribution sites; to support the company’s strategic sales plan.
Over 15 years of experience managing and developing cost improvement projects with key Stakeholders, site Manufacturing Engineers, Mechanical Engineers, Maintenance, and facility support personnel to optimize pro-duction operations, safety, EHS, and new product development. (BioLab, Deutz, Caire)
Experience working as a Technical Manager developing new products with chemical engineers and packaging engineers to enhance and reduce the cost of retail products. I have led the activities of multiple engineering groups with diverse backgrounds.
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Created project scope, business case, ROI for multiple capital projects to support electrotechnical assembly and CPG goods. Identified project cost, risk, success criteria, and performed equipment qualifications. (Carrier, Electrolux, Biolab, Price, Hussmann)
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This person is none other than Oprah Winfrey, a highly influential figure whose impact extends beyond television. This article will delve into the remarkable life and lasting legacy of Oprah. Her story serves as a reminder of the importance of perseverance, compassion, and firm determination.
Artificial intelligence (AI) offers new opportunities to radically reinvent the way we do business. This study explores how CEOs and top decision makers around the world are responding to the transformative potential of AI.
The case study discusses the potential of drone delivery and the challenges that need to be addressed before it becomes widespread.
Key takeaways:
Drone delivery is in its early stages: Amazon's trial in the UK demonstrates the potential for faster deliveries, but it's still limited by regulations and technology.
Regulations are a major hurdle: Safety concerns around drone collisions with airplanes and people have led to restrictions on flight height and location.
Other challenges exist: Who will use drone delivery the most? Is it cost-effective compared to traditional delivery trucks?
Discussion questions:
Managerial challenges: Integrating drones requires planning for new infrastructure, training staff, and navigating regulations. There are also marketing and recruitment considerations specific to this technology.
External forces vary by country: Regulations, consumer acceptance, and infrastructure all differ between countries.
Demographics matter: Younger generations might be more receptive to drone delivery, while older populations might have concerns.
Stakeholders for Amazon: Customers, regulators, aviation authorities, and competitors are all stakeholders. Regulators likely hold the greatest influence as they determine the feasibility of drone delivery.
3. What is Six Sigma?
Six Sigma is a business initiative pioneered
by Motorola (USA) in the 1980s with the
prime objective of improving the bottom
line.
In six sigma initiative, the focus is on
reducing the defect rate at part/ process
level which, in turn, reduces cost of poor
quality, hence increase in profits.
4. About six sigma initiative
Six sigma is a continuous improvement initiative.
Six sigma is a process improvement initiative.
Six sigma initiative is applicable to both business
processes as well as manufacturing processes.
Six sigma initiative aims at reducing variation,
thereby, reducing defect rate.
5. About six sigma initiative
(Contd.)
Six sigma initiative improves process yield,
hence, increases profitability.
Six sigma initiative is implemented by project- by-
project approach. Six sigma projects are executed
by trained personnel (black/green belts) with
structured approach (DMAIC).
Six sigma initiative requires patience as six sigma
projects are breakthrough projects requiring 3- 6
months to complete.
6. How six sigma objectives
are achieved
REDUCTION IN VARIATION
REDUCTION IN DEFECT RATE (DPMO)
REDUCTION IN COST OF POOR QUALITY (COPQ)
INCREASE IN PROFITS (BOTTOM LINE)
7. • Why the name SIX SIGMA?
Six Sigma initiative is all about reducing variation in
the process. An important measure of variation in the
process is “Standard Deviation”, denoted by Greek
letter (σ). In six sigma initiative, the ultimate aim is to
narrow down the variation to such an extent that six
sigma equals half of the tolerance. Hence the name.
8. Can we tolerate 1% defective!
• 20,000 lost articles of mail per hour
• Unsafe drinking water almost 15 minutes per day
• 5,000 incorrect surgical operations per week
• 2 short or long landings at most airports each day
• 200,000 wrong drug prescriptions each year
• No electricity for almost 7 hours per month
9. SIX SIGMA TARGETS
OBJECTIVE TARGET
Reduce variation 6 Sigma = ½ Tolerance
Reduce defect rate 3.4 defects per million
opportunities
(with1.5 Sigma shift)
10. HOW TO EXPRESS “DEFECT RATE”
CONVENTIONAL APPROACH:
Number of defectives in a lot
Number of defects per piece
SIX SIGMA APPROACH:
Number of defect per opportunity (DPO)
Number of defects per million opportunities (DPMO)
(DPMO is convertible to sigma quality level)
FAILURE TO CONFORM TO SPECIFIED REQUIREMENT /
PERFORMANCE STANDARD IS A DEFECT
11. SIX SIGMA Vs THREE SIGMA
The conventional processes work on three sigma limits which
corresponds to a defect rate of 0.27% or 2700 ppm. This actually means
about 3 defectives per 1000 pieces produced or 3 mistakes per 1000
processes performed. This may be OK for “average” organisatons but
not for organisations that are moving towards excellence or zero defect.
Six sigma quality level is far superior quality goal as it corresponds to a
very low defect rate of 0.002 ppm. Even with allowing a shift of 1.5
sigma to take care of practical situations, the six sigma defect rate is
only 3.4 defects in one million opportunities.
Therefore, for the organisations striving to achieve excellence/ world
class status, the goal should be to achieve six sigma quality levels in all
parts and processes.
12. SIX SIGMA Vs ZERO DEFECT
Zero defect is theoretically not realizable. Even in
automated processes where variations are minimal,
variations do occur due to a variety of “uncontrollable”
factors.
In statistical terms, improving quality means reducing
variation continually. This is synonymous with
increasing sigma quality level.
Organisations that have stabilized at three sigma level,
should move towards six sigma quality level. After
achieving the goal of six sigma, next higher goal of
seven sigma, eight sigma or nine sigma may be
attempted. The road of improvement is endless.
21. AN EXAMPLE
Five copper sheets were sent to laboratory for testing
(i) conductivity (ii) hardness (iii) chemical composition.
One sheet failed in conductivity test. Another sheet sheet
failed in conductivity and hardness tests. The remaining
sheets passed all tests.
Find out:
1) Proportion defective
2) Percent defectives
3) Average number of defects per unit (DPU)
4) Defect per opportunity (DPO)
5) Defects per million opportunities (DPMO)
6) Sigma level
7) Yield
22. Answers:
1) Proportion defective = 0.4
2) Percent defectives = 40%
3) Average number of defects per unit (DPU) = 0.6
4) Defects per opportunity (DPO) = 0.2
5) Defects per million opportunities (DPMO) = 200000
6) Sigma level = 2.34 (with 1.5σ shift)
7) Yield = 1 – proportion defective = 1-0.4 = 0.6 (60%)
24. SIX SIGMA INITIATIVE: STEPS
1) Set up six sigma infrastructure
2) Identify products where six sigma to be implemented
3) Identify services where six sigma to be implemented
4) Identify CTQs (critical-to-quality characteristics) for the
above products/services.
5) Identify six sigma projects linked to the above CTQs
6) Set-up six sigma project teams and time frame for
these projects.
7) Ensure successful completion of these projects.
8) Repeat the process for new set of six sigma projects.
26. SIX SIGMA INFRASTRUCTURE
Six Sigma Champion
Steers six sigma movement in the organization
Selects six sigma projects
Selects candidates for Black Belt/
Green belt training.
Ensures timely completion of projects
Removes road blocks
Six sigma champion is a senior level person enjoying management
support. He/she needs1-2 week training on the above aspects
27. SIX SIGMA INFRASTRUCTURE
Black belts
They work full - time on six sigma projects.
They should have analytical ability as well
as soft skills
They require 4-5 weeks training on SQC
tools and soft skills
They complete about 4-6 projects per year
They could be trainers for others on six sigma
Generally they get some certificate also
They should not over number
(Number of black belts should not be more then 2% of
employees)
28. SIX SIGMA INFRASTRUCTURE
Green belts
They work part time on six
sigma projects
They get 1-2 weeks training.
They assist black belts.
Some times, they can do
independent projects also
29. ABOUT SIX SIGMA PROJECTS
Six sigma projects should be breakthrough projects
Every six Sigma project should result in sizeable
monetary benefit to the organisation
Six Sigma projects could be based on external factors
as well as internal factors
(balance to be maintained)
Six sigma project should have
linkage with CTQ (critical-to-quality) characteristics/
parameters
30. SIX SIGMA PROJECT CHARTER
Project title
Project team
Identification of CTQ
Time frame
31. SIX SIGMA PROJECT APPROACH
(D – M – A – I – C)
DEFINE
MEASURE
ANALYSE
IMPROVE
CONTROL
32. Achieving six sigma quality level in a
product or service is step-by-step
journey
Improvement in parts (components)
Improvement in processes
Improvement in product/service
33. Six Sigma initiative - Success Tips
Being a major business initiative, Six Sigma should be
driven by the top management.
Guard against the following pitfalls:
i) Six Sigma projects selected in haste without linkage to
CTQ and without assessment of expected monetary
returns.
ii) Preoccupation of black belts with routine jobs
iii) New set of projects not ready by the time one
set of projects are complete.
iv) Recommendations of Six Sigma projects are
not institutionalized, improvements not sustained.
The process of project selection and execution
should go on continually till the six sigma quality
level is achieved in all the parts and processes.