5-S
A presentation by
THE SOCIETY
OF
STATISTICAL QUALITY CONTROL ENGINEERS
BHOPAL
KEEPING THE WORK PLACE
CLEAN AND ORDERLY
through
5 - S
“5 – s”
are five keys
to keep the workplace
clean and orderly
THE TIME HAS COME TO PRACTICE “5-s”, WHEN:
• There is perennial space problem for keeping
things
• Items have to be searched for, when needed
• Work proceeds, eventhough the workplace is dirty
• Working conditions are unsafe and not
environment friendly
“5-S” IS APPLICABLE TO ALL ESTABLISHMENTS-INDUSTRIAL AND
NON-INDUSTRIAL
ADVANTAGES OF 5-S
– Employees’ health and happiness
– Enhanced productivity, quality and safety
– Satisfied customer
“ 5 – S”
SEIRI - Sort-out
SEITON - Systematic arrangement
SEISO - Clean-up (spic and span)
SEIKETSU- Serene Environment
SHITSUKE- Self - discipline
S – 1
“SEIRI” – SORT OUT
SEIRI – STEPS
1 Sort out the items that are necessary and un-necessary.
2 Dispose of the un-necessary items
SEIRI IMPEDIMENTS:
– I need the item for the rainy day/crisis day
– I have sentiments attached to the item
– This item is having antique value
– I can repair the item and use it
– The item was purchased with good sum of money and selling
as scrap will not fetch that much money.
SEIRI ADANTAGES:
– More than 50% new room (space) for keeping useful items.
– Better storage and care of useful items
– Preparing ground for SEITON
S – 2
“SEITON” – SYSTEMATIC ARRANGEMENT
SEITON STEPS:
• Classify all the necessary items
• Store them properly
• Label them
• Follow SQP storage
(Safety, Quality, Productivity in storage)
SEITON ADVANTAGES:
• You need not search for the items
• Leads to higher productivity due to quicker
accessibility to the items.
• Items are stored the way they should be
S – 3
“SEISO” – CLEAN UP
SEISO STEPS:
• Clean up at the start of the work
• Clean up at the end of day/shift
• Return tools/keep them in place before leaving
• Keeping files/documents in place before leaving
• SEISO is generally practiced twice
SEISO ADVANTAGES:
• Clean and orderly workplace
• Higher productivity, quality and safety
SEISO EXAMPLES:
• Daily cleaning in the workshops/homes
• Annual cleaning/painting of workshops and homes.
• Regular removal of process scraps like chips, off-cuts etc from
the workplace.
S – 4
“SEIKETSU” – SERENE ENVIRONMENT
SEIKETSU STEPS:
FOR SAFETY
• Wear safety gadgets as prescribed
• Avoid unsafe working conditions e.g.
- Stop steam/water/oil leakage
- clean oil/water spillage
- provide “guards” on machines where prescribed
FOR ENVIRONMENT
• Toilets to be clean and disinfected
• Workplace to be tidy
• Workman to be tidy
• Keep plants/flowers to make the workplace lively
SEIKETSU ADVANTAGES:
• Safety of personnel
• Environment friendly workplace.
S – 5
“SHITSUKE” – SELF DISCIPLINE
SHITSUKE STEPS: ABIDE BY THE RULES
» Rules of workplace
» Rules related to timings
» Rules related to uniform
» Rules related to work-method
» Rules related to safety
» Rules related to hygiene
» Rules/ conventions related to greetings(!)
• SHITSUKE IS THE ESSENCE OF 5-S
• PRACTISING SHITSUKE HELPS
IMPLEMENTING S-1 TO S-4
So why wait,
implement “5 – s”
where you live/work and
feel the change !
5 S

5 S

  • 1.
    5-S A presentation by THESOCIETY OF STATISTICAL QUALITY CONTROL ENGINEERS BHOPAL
  • 2.
    KEEPING THE WORKPLACE CLEAN AND ORDERLY through 5 - S
  • 3.
    “5 – s” arefive keys to keep the workplace clean and orderly
  • 4.
    THE TIME HASCOME TO PRACTICE “5-s”, WHEN: • There is perennial space problem for keeping things • Items have to be searched for, when needed • Work proceeds, eventhough the workplace is dirty • Working conditions are unsafe and not environment friendly “5-S” IS APPLICABLE TO ALL ESTABLISHMENTS-INDUSTRIAL AND NON-INDUSTRIAL
  • 5.
    ADVANTAGES OF 5-S –Employees’ health and happiness – Enhanced productivity, quality and safety – Satisfied customer
  • 6.
    “ 5 –S” SEIRI - Sort-out SEITON - Systematic arrangement SEISO - Clean-up (spic and span) SEIKETSU- Serene Environment SHITSUKE- Self - discipline
  • 7.
    S – 1 “SEIRI”– SORT OUT SEIRI – STEPS 1 Sort out the items that are necessary and un-necessary. 2 Dispose of the un-necessary items SEIRI IMPEDIMENTS: – I need the item for the rainy day/crisis day – I have sentiments attached to the item – This item is having antique value – I can repair the item and use it – The item was purchased with good sum of money and selling as scrap will not fetch that much money. SEIRI ADANTAGES: – More than 50% new room (space) for keeping useful items. – Better storage and care of useful items – Preparing ground for SEITON
  • 8.
    S – 2 “SEITON”– SYSTEMATIC ARRANGEMENT SEITON STEPS: • Classify all the necessary items • Store them properly • Label them • Follow SQP storage (Safety, Quality, Productivity in storage) SEITON ADVANTAGES: • You need not search for the items • Leads to higher productivity due to quicker accessibility to the items. • Items are stored the way they should be
  • 9.
    S – 3 “SEISO”– CLEAN UP SEISO STEPS: • Clean up at the start of the work • Clean up at the end of day/shift • Return tools/keep them in place before leaving • Keeping files/documents in place before leaving • SEISO is generally practiced twice SEISO ADVANTAGES: • Clean and orderly workplace • Higher productivity, quality and safety SEISO EXAMPLES: • Daily cleaning in the workshops/homes • Annual cleaning/painting of workshops and homes. • Regular removal of process scraps like chips, off-cuts etc from the workplace.
  • 10.
    S – 4 “SEIKETSU”– SERENE ENVIRONMENT SEIKETSU STEPS: FOR SAFETY • Wear safety gadgets as prescribed • Avoid unsafe working conditions e.g. - Stop steam/water/oil leakage - clean oil/water spillage - provide “guards” on machines where prescribed FOR ENVIRONMENT • Toilets to be clean and disinfected • Workplace to be tidy • Workman to be tidy • Keep plants/flowers to make the workplace lively SEIKETSU ADVANTAGES: • Safety of personnel • Environment friendly workplace.
  • 11.
    S – 5 “SHITSUKE”– SELF DISCIPLINE SHITSUKE STEPS: ABIDE BY THE RULES » Rules of workplace » Rules related to timings » Rules related to uniform » Rules related to work-method » Rules related to safety » Rules related to hygiene » Rules/ conventions related to greetings(!) • SHITSUKE IS THE ESSENCE OF 5-S • PRACTISING SHITSUKE HELPS IMPLEMENTING S-1 TO S-4
  • 12.
    So why wait, implement“5 – s” where you live/work and feel the change !