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Product Design & Process Selection Manufacturing

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wizkidrx
wizkidrx

The document discusses several topics related to product design and manufacturing processes: 1) It describes typical phases of product development including concept development, product planning, engineering, and ramp-up. It also discusses concurrent engineering and design for manufacturability. 2) Quality function deployment and value analysis are presented as ways to design for customers. Break-even analysis is introduced as a method for choosing manufacturing processes. 3) Process flow design and global product strategies are discussed as ways to map how materials move through plants and design products globally. Metrics for measuring product development performance are also listed.

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Product Design & Process Selection-Manufacturing
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],OBJECTIVES
Typical Phases of Product Design Development ,[object Object],[object Object],[object Object],[object Object]
Concurrent Engineering Defined ,[object Object]
Concurrent Engineering(Continued) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Designing for the Customer Ideal Customer Product Quality Function Deployment Value Analysis/ Value Engineering House of Quality
Designing for the Customer: Quality Function Deployment ,[object Object],[object Object],[object Object]
QFD
Designing for the Customer: Value Analysis/Value Engineering (VA/VE) ,[object Object],[object Object],[object Object],[object Object],[object Object]
Design for Manufacturability ,[object Object],[object Object],[object Object],[object Object]
Design for Manufacturing and Assembly ,[object Object],[object Object],[object Object],[object Object]
Virtual Factory Defined ,[object Object]
Break-Even Analysis ,[object Object],[object Object],[object Object]
Break-Even Analysis (Continued) ,[object Object],Break-even Demand= Purchase cost of process or equipment Price per unit - Cost per unit or Total fixed costs of process or equipment Unit price to customer - Variable costs per unit
Break-Even Analysis (Continued) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Flow Design Defined ,[object Object],[object Object]
Example: Assembly Chart (Gozinto) From Exhibit 5.14 A-2 SA-2 4 5 6 7 Lockring Spacer, detent spring Rivets (2) Spring-detent A-5 Component/Assy Operation Inspection
Example: Process Flow Chart Material Received from Supplier Inspect Material for Defects Defects found? Return to Supplier for Credit Yes No , Continue…
Global Product Design and Manufacturing Strategies ,[object Object],[object Object]
Measuring Product Development Performance Measures ,[object Object],[object Object],[object Object],[object Object],[object Object],Time-to-market Productivity Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Performance Dimension

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Product Design & Process Selection Manufacturing

  • 1. Product Design & Process Selection-Manufacturing
  • 2.
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  • 6. Designing for the Customer Ideal Customer Product Quality Function Deployment Value Analysis/ Value Engineering House of Quality
  • 7.
  • 8. QFD
  • 9.
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  • 12.
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  • 16.
  • 17. Example: Assembly Chart (Gozinto) From Exhibit 5.14 A-2 SA-2 4 5 6 7 Lockring Spacer, detent spring Rivets (2) Spring-detent A-5 Component/Assy Operation Inspection
  • 18. Example: Process Flow Chart Material Received from Supplier Inspect Material for Defects Defects found? Return to Supplier for Credit Yes No , Continue…
  • 19.
  • 20.