This document provides an overview of product planning and process planning. It discusses key aspects of each including:
- Product planning involves identifying market requirements and defining product features. Process planning determines the sequence of manufacturing steps.
- Product planning has phases like developing concepts, market research, and managing the product life cycle. Process planning prerequisites include interpreting drawings and understanding available resources.
- Both product and process planning are affected by factors like customer needs, costs, available technology, and production requirements. Computer aided systems can help create more accurate, consistent and efficient plans.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
Production planning, routing, scheduling, Activating, MonitoringDarshan Shah
First Plan Your Work and then Work on Your Plan.
1. Planning is deciding in advance what to do, how to do it, when to do it and who is to do it.
Planning bridges the gap from where we are, to where we want to go. It makes it possible for things to occur which would not otherwise happen.
2. Routing may be defined as the selection of path which each part of the product will follow, which being transformed from raw material to finished products.
Routing determines the most advantageous path to be followed from department to department and machine to machine till raw material gets its final shape.
3. Scheduling determines the program for the operations. Scheduling may be defined as ‘the fixation of time and date for each operation’ as well as it determines the sequence of operations to be followed.
4. Activating is concerned with the starting the processes. Activating is ‘release of orders and instruction for the starting of production for any item in acceptance with the route sheet and schedule charts’.
5. Monitoring is related to report daily the progress of work in each shop in a prescribed proforma and to investigate the causes of deviations from the planned performance.
The module deals with overview of Production and Operation Management. It highlights the Definition, characteristics and objective of POM, also it focus on Production System.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
It may be defined as the determination of the processes and the
sequence of operations required to make the product. It consists of devising,
selecting and specifying processes, machine tools and other equipment to
transform the raw material into finished product as per the specifications called for
by the drawings.
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
Production planning, routing, scheduling, Activating, MonitoringDarshan Shah
First Plan Your Work and then Work on Your Plan.
1. Planning is deciding in advance what to do, how to do it, when to do it and who is to do it.
Planning bridges the gap from where we are, to where we want to go. It makes it possible for things to occur which would not otherwise happen.
2. Routing may be defined as the selection of path which each part of the product will follow, which being transformed from raw material to finished products.
Routing determines the most advantageous path to be followed from department to department and machine to machine till raw material gets its final shape.
3. Scheduling determines the program for the operations. Scheduling may be defined as ‘the fixation of time and date for each operation’ as well as it determines the sequence of operations to be followed.
4. Activating is concerned with the starting the processes. Activating is ‘release of orders and instruction for the starting of production for any item in acceptance with the route sheet and schedule charts’.
5. Monitoring is related to report daily the progress of work in each shop in a prescribed proforma and to investigate the causes of deviations from the planned performance.
The module deals with overview of Production and Operation Management. It highlights the Definition, characteristics and objective of POM, also it focus on Production System.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
It may be defined as the determination of the processes and the
sequence of operations required to make the product. It consists of devising,
selecting and specifying processes, machine tools and other equipment to
transform the raw material into finished product as per the specifications called for
by the drawings.
Process_Planning_and_Cost_Estimation- notes guna 26.04.17 - BY Civildatas.com...Ravichandran R
It may be defined as the determination of the processes and the
sequence of operations required to make the product. It consists of devising,
selecting and specifying processes, machine tools and other equipment to
transform the raw material into finished product as per the specifications called for
by the drawings.
Abstract: Tolerance synthesis and machining parameter have been recognized as key issue for process design and development. Manufacture of product in desired shape with desired characteristics and properties depend not only on design of product but also on selection of appropriate manufacturing process. This paper describes process selection methodology, cycle time calculation machine selection.
This paper i.e. Process Design and Development of Engine Block is related to process design. When a company has to introduce number of products, once decision on design and product is made then, one of the crucial step that the company has to take is how to manufacture that product, comes under process design. Process design tells us thoroughly how product is made, which machines are used, cutting parameter etc.
The purpose of this process is to design process for engine block with weekly production at 3 blocks without affecting existing production of KV block with capacity of 113 blocks per week, arrange flow of part at shop floor in order to minimize the loss of time. Scheduling in production management is therefore very basic function in manufacturing and it has to be well match with process planning.
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Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
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Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
2. CONTENT - PRODUCT PLANNING
Introduction
Concept- Product
How to plan?
Product Planning
Phase of Product Planning.
Product life cycle
Factors responsible for Product Planning.
3. INTRODUCTION
Product Planning is the ongoing process of
identifying & articulating market requirements that
defines the product feature sets.
Prod. Planning is the planning & manufacturing
Processes in a company or Industry.
It utilizes the resource allocation of activities of
employees ,mtrls, & production capacity, in order
to serve diff. customers.
4. Product
A product is anything that can be offered to make
a market that might satisfy a want to need.
It is more than physical product ; includes services
, places, persons, & idea
To create successful new products, the company
must;
- understand it’s customers markets and
competitors.
- develop products that deliver superior value to
customers.
5. A Process that defines the
◦ Appearance and features,
◦ Quality characteristics,
◦ Specific limits and target levels
◦ Inputs (labor, capital, materials)
◦ Transformation process
◦ Supply chain – suppliers, channels of distribution
of a product/service that a company is planning
to produce.
6. How to plan?
How can we make it?
How much does it cost?
How long will it take us to complete it?
How reliable will it be?
How can we recycle it?
7. Product Planning
Ongoing process of identifying & articulating
market requirement.
Product planning serves as the basis for decision
about price, distribution & promotion.
It is the process of creating a product idea &
following through on it until the product is
introduced to the market.
Product planning entails managing the product
throughout its life using various marketing
strategies.
8. Phase of Product Planning.
Developing the product concept
Studying the market.
Market research.
Production Introduction.
Product Life cycle.
12. Product More Than a Set of AttributesFollowing factor on which Product is depend….
PRODUCT
13. CONTENT - PROCESS PLANNING
Introduction
Process
Process Planning
Prerequisites Of Process Plan.
Process Planning Steps.
Factors affecting on Process Planning
Process Selection
Documentation
Computer aided process planning
14. INTRODUCTION
Process Planning: Also known as Manufacturing
planning involves material processing, process
engineering and machine routing.
Domains:
Job order Production:
Mass/ Batch Production:
Continuous Production
15. Process
Determining the Sequence of interdependent &
linked procedures.
Consume resources (time, energy, m/c) to
convert inputs into outputs.
These output then serves as inputs for the next
stage until a known goal is reached.
16. Process Planning
To specify the rule that is each part should
follow the raw mtrl to final stage.
Systematic determination of method by which a
product is to be manufactured economically &
competitively.
It Consist,
Selection of proper machine.
Sequence of operation.
Specifying the inspection stages.
18. Prerequisites of Process Planning
• Ability to interpret an engineering drawing.
• Familiar with manufacturing processes and practice
and tools
• Know what resources are available in the shop.
• Know how to use reference books, such as
machinability data handbook.
• Know the relative costs of processes, tooling, and
raw materials.
19. PROCESS PLANNING STEPS
Study the overall shape of the part.(Info. About
parts & workstation).
Thoroughly study the drawing. Try to identify
every manufacturing features and notes.
Determine the best raw material, shape to use.
Use information on datum surfaces to determine the
setups.
Select machines for each setup.
Determine the rough sequence of operations
necessary to create all the features.
20. CONTINUE….
Select tools for each operation.
Try to use the same tool for several operations.
The trade off on tool change time and estimated
machining time.
Evaluate the plan generate thus far and make
necessary modifications.
Select cutting parameters for each operation.
Prepare the final process plan document.
21. FACTORS AFFECTING ON PROCESS
PLANNING
Shape and size
Surface finish
Tolerance
Raw Material
Quantity
Urgency
22. Process Selection
o A product that meets all design requirements of
quality, function and reliability.
o Daily production requirement must be met.
o Minimised Idle operator and idle machine time.
o flexible enough process to accommodate
reasonable changes in design.
o Protection of both operator and workpiece.
o Final product must be produced at minimum cost
ensuring profit to the company.
23. Documentation in Process Planning
Next step after defining Process plan step.
Planning steps that require specific
documentation.
After completing the Process Planning Create
Drawing Views and report tables.
Which is useful to analyze the process.
Required modification is done after the analysis.
24. Example:
.
Route Sheet
Part No. S1243
Part Name: Mounting Bracket
1. MtlRm
2. Mill02 5
3. Drl01 4
4. Insp 1
workstation Time(min)
by: T.C. Chang
PROCESS PLAN ACE Inc.
Part No. S0125-F
Part Name: Housing
Original: S.D. Smart Date: 1/1/89
Checked: C.S. Good Date: 2/1/89
Material: steel 4340Si
Changes: Date:
Approved: T.C. Chang Date: 2/14/89
No. Operation
Description
Workstation Setup Tool Time
(Min)
10 Mill bottom surface1 MILL01 see attach#1
for illustration
Face mill
6 teeth/4" dia
3 setup
5 machining
20 Mill top surface MILL01 see attach#1 Face mill
6 teeth/4" dia
2 setup
6 machining
30 Drill 4 holes DRL02 set on surface1 twist drill
1/2" dia
2" long
2 setup
3 machining
Detailed Process Plan
Oper. Routing Summary
25. Computer Aided Process Planning
Advantages:
1. It can reduce the skill required of a planner.
2. It can reduce the process planning time.
3. It can reduce both process planning and
manufacturing cost.
4. It can create more consistent plans.
5. It can produce more accurate plans.
6. It can increase productivity.