The document describes the plate and frame filter press. It has the following key points:
1. It uses surface filtration where slurry enters the frame under pressure and flows through the filter medium, with filtrate collected on the plates.
2. It is made of plates and frames, usually of aluminum alloy, with studded or grooved plates to support the filter cloth.
3. Multiple plates and frames are arranged in parallel to increase filtration rate, with inlet and outlet channels connecting the plates and frames.
4. It operates in two steps - filtration where cake is formed, and washing using additional wash plates and channels to efficiently wash the entire cake surface.
Filtration is commonly the mechanical or physical operation which is used for the separation of products like solids from fluids by interposing a medium through which only the fluid can pass.
size reduction,laws involved in size reduction ,application & millsM Swetha
size reduction basic principles,laws&machanism of size reduction with all mills .I gave a note on size separation .it is very useful for the teaching staff &students of B.pharmacy
introduction, theory of drying, applications of drying, construction & working about fluidised bed dryer,use of tray dryer,construction about vacuum dryer, construction & working about drum dryer, construction about spray dryer
Filtration is commonly the mechanical or physical operation which is used for the separation of products like solids from fluids by interposing a medium through which only the fluid can pass.
size reduction,laws involved in size reduction ,application & millsM Swetha
size reduction basic principles,laws&machanism of size reduction with all mills .I gave a note on size separation .it is very useful for the teaching staff &students of B.pharmacy
introduction, theory of drying, applications of drying, construction & working about fluidised bed dryer,use of tray dryer,construction about vacuum dryer, construction & working about drum dryer, construction about spray dryer
VPLF VERTICAL PRESSURE LEAF FILTER
Pressure leaf filters consist of pressure vessels with vertically mounted leaves accumulated on a central outlet filter manifold. There is a pneumatic vibrator or oscillating sluice header and pneumatic controlled valve at the bottom of these filters for quick removal of cake – dry or wet. There are two types of filters classified according to shell design.
1. Vertical Pressure Leaf Filters.
2. Horizontal Pressure Leaf filters.
Vertical Pressure Leaf Filters are very similar to horizontal leaf filters, except that the filter elements are vertical rather than horizontal. In order to allow cake or other impurities to easily exit, a butterfly valve is sandwiched between the conical bottom and discharge hopper. For opening and closing the vertical pressure leaf filter, it is provided with eye bolts and davit arm for the rotatable arrangement. This helps in removal of leafs for occasional cleaning purposes.
In the process of filtering, the slurry is pumped under pressure into a vessel that contains a stack of vertical leaves that serve as filter elements. The bottom of each leaf has a centrally located neck that is inserted into a manifold that collects the filtrate. The leaf is constructed with ribs on both sides to allow free flow of filtrate towards the neck and is covered with coarse mesh screens that support the finer woven metal screens or filter cloth that retain the cake.
https://www.ekzonepharma.com/products
Criteria for selecting a vertical pressure leaf filter
• When the minimum floor space is available.
• Where large filtration area is required.
• In cases where the liquids are volatile and may not be subjected to vacuum.
• When filtrates with a high clarity are preferred.
• When the cake may be discharged either dry or as a thickened slurry.
• Used for filtration of liquids with ~7% suspended solids
Features & Benefits
• Proven Technology
• Fully automated, ensures safety
• High filtrate clarity
• Requires only a small footprint.
• Reinforced filter leaves elements provide extended lifetime.
• High yield low product losses
• No filter cloth – no washing or cloth replacements
• The pressure leaf filter system has no rotating parts, keeping maintenance to a minimum.
• Fast and effective cleaning without manual interference.
• Easy to automate – operation with minimum labour
• Wet or dry cake discharge
• Intensive cleaning of filter medium is possible
Applications
• Edible oil
• Petrochemical & chemical
• Pharmaceuticals
• Bio fuels
• Food & Beverages
• Refinery
MOC
We manufacture filter in different MOC as per customer requirement
· CARBON STEEL IS 2062 GR B
· BOILER STEEL SA 516 GR 70
· SS 304 / SS 304L
· SS 316 / SS 316L
· SS 904L
TITANIUM
· DUPLEX
PP / PVDF / TEFLON COATED / RUBBER LINED
https://www.ekzonepharma.com/products
HPLF HORIZONTAL PRESSUERE LEAF FILTER
Suitable for batch process applications with high flow
The filtration of tallow is commonly used in the process of making biofuel. The presentation aims to help and educate about the use of tallow and how it is filtered.
Filtration is any of various mechanical, physical or biological operations that separate solids from fluids by adding a medium through which only the fluid can pass. The fluid that passes through is called the filtrate.
explained about
Factors Affecting Filtration
Rate of filteration
Filter media
Classification of filter media
Industrial filters
A- Gravity filters. B- Vacuum filters
C- Pressure filters. D- Centrifugal filters.
Objectives, applications & Theories in FILTRATIONAkankshaPatel55
Filtration is a physical separation process that separates solid matter and fluid from a mixture using a filter medium that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filter medium are described as oversize and the fluid that passes through is called the filtrate. Oversize particles may form a filter cake on top of the filter and may also block the filter lattice, preventing the fluid phase from crossing the filter, known as blinding. The size of the largest particles that can successfully pass through a filter is called the effective pore size of that filter.
Filtration is used in many different applications, including:
Water treatment: to remove impurities from water, such as sediment, bacteria, and viruses.
Air filtration: to remove dust, pollen, and other allergens from air.
Oil filtration: to remove impurities from oil, such as dirt, metal shavings, and water.
Chemical processing: to separate solids from liquids in chemical reactions.
Food and beverage processing: to clarify liquids, such as juice, wine, and beer.
There are many different types of filters, each with its own advantages and disadvantages. Some common types of filters include:
Depth filters: These filters are made of a thick layer of material, such as paper, cloth, or sand. The solid particles are trapped in the pores of the filter medium.
Surface filters: These filters are made of a thin layer of material, such as a membrane. The solid particles are trapped on the surface of the filter medium.
Cartridge filters: These filters are self-contained units that can be easily replaced.
Bag filters: These filters are made of a bag of fabric that is suspended in a housing. The solid particles are trapped in the fabric of the bag.
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1. PLATE AND FRAME
FILTER PRESS
SRUTHI PRABHA K
ASSISTANT PROFESSOR
KARUNA COLLEGE OF PHARMACY,PALAKKAD
2. PLATE AND FRAME FILTER PRESS
Principle:-
• Mechanism – surface filtration
• Slurry enter the frame by pressure and flows through the filter
medium.
• Filtrate is collected on the plate and sent to the outlet.
3. PLATE AND FRAME FILTER PRESS
Construction:-
• Made of two types of units
• Plate and frames
4. PLATE AND FRAME FILTER PRESS
Plate and frames:-
• Usually made of aluminum alloy
• Lacquered for protection against corrosive chemicals
• Made suitable for steam sterilization
Frame:-
• Act as slurry reservoir
• It contain an inlet to receive the slurry
• Indicated by two dots in the description
5. PLATE AND FRAME FILTER PRESS
Plate:-
• It has studded or grooved surface to support the filter cloth
• Outlet for collect filtrate
• Indicated by one dot in the prescription
Filter medium :-
interposed between plate and frame
6. PLATE AND FRAME FILTER PRESS
• Frames of different thickness are available
• Frame is selected based on the thickness of the cake formed
during filtration
• Plate ,FM, Frame, FM, Plate are arranged in a sequence and
clamped to a supporting structure
• Normally described by dots as 1.2.1.2.1 so on
7. PLATE AND FRAME FILTER PRESS
• A number of plates and frames are arranged parallel to
increase the rate of filtration
• Channels for the slurry inlet and filtrate outlet are arranged by
fitting eyes to the plates and frames, these join together to
form a channel
8. PLATE AND FRAME FILTER PRESS
Working:-
Two steps
❖ filtration operation
❖ washing operation
11. PLATE AND FRAME FILTER PRESS
• As the filtration proceeds, the resistance of the cake increases
and the filtration rate decreases.
• Then filtration process is stopped and the press is emptied and
the cycle is restarted
12. PLATE AND FRAME FILTER PRESS
Washing operation
• Ordinary press is unsatisfied for washing the filter cake
• In filtration operation two cakes are built up in the frame
meeting eventually in the middle.
• Water wash using the same channels of filtrate is inefficient
.Because the flow is brought virtually to a stand still
13. PLATE AND FRAME FILTER PRESS
• A modification of plate and frame filter press is used
• Additional channel included
• Wash plates are identified by three dots
• A connection from wash water channel to the surface of the
plate
• Sequence of arrangement
1.2.3.2.1.2.3.2.1.2.3.2.1
16. PLATE AND FRAME FILTER PRESS
Advantage of using wash water plate:-
• Wash water flow over the entire surface of washing plate, so
that the flow resistance of the cake is equal to all points. So the
entire cake is washed with equal efficiency.
• Water wash is efficient only when the frame is completely
filled with cake
• If the solids do not fill the frame completely the wash water
causes the cake to break-water washing will be ineffective
17. PLATE AND FRAME FILTER PRESS
Uses
• Filter sheets composed of asbestos and cellulose. these are
effective in filtering bacterias.so sterile filtrate can be obtained
e.g., collection of precipitated antitoxin
Removal of precipitated proteins from insulin liquors
Removal of cell broth from fermentation medium
18. PLATE AND FRAME FILTER PRESS
• construction is simple
• Variety of materials can be used
✓ Cast iron-handling common substances
✓ Bronze for smaller units
✓ Stainless steel-contamination avoided
• Provides large filter area in a small floor space
Advantages
19. PLATE AND FRAME FILTER PRESS
• Versatile
• Filtration capacity is variable according to the thickness of the
frame and number used
• Filtration capacity can be enhanced by connecting chambers
parallel up to 60
• Efficient cake washing is possible
20. PLATE AND FRAME FILTER PRESS
• Operation and maintenance is straight forward, because there
are no moving part
• Filter cloths are renewable
• All joints are external, if any leak we can disconnect the plate
/frame. so contamination can be avoided
• It produces dry cake in the form of slab
21. PLATE AND FRAME FILTER PRESS
Disadvantages
• Batch filter
• Expensive:-
The emptying time, the labor involved, wear and tear of the filter
cloth results high costs
22. PLATE AND FRAME FILTER PRESS
• If the frame is not completely filled then washing is ineffective
and the cake is difficult to remove
• Slurries containing less than 5% solids –filtration is possible
• Filter press used for expensive materials
e.g. collection of antitoxin
Removal of precipitated proteins from insulin liquors