UNCLASSIFIED / FOUO




                         Black Belt
                           Define
                      Tollgate Briefing

                         Project Name
                        DEPMS Project Number


                            Name of Belt
                            Organization
                                Date
                                               UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Define Tollgate Requirements
                                 NG CPI BLACK BELT TOLLGATE REQUIREMENTS
                      PROJECT DELIVERABLES                      NGB               COMMENTS
            DEFINE
            Problem Statement                                  Mandatory     Part of project charter
            Goal Statement                                     Mandatory     Part of project charter
            Project Scope                                      Mandatory     Part of project charter
            Project Timeline                                   Mandatory
            Project Sponsor and Core Team                      Mandatory
            Process Map (High Level) / SIPOC                   Mandatory
            Voice of Customer / Voice of Business Analysis     Mandatory
            Replication Check / Benchmarking                   Mandatory      Was it done before?
            Strategic Alignment Cross Check                    Mandatory     Is it important to org?
            Communication Plan                                 Mandatory    For team/stakeholders
            Stakeholder Analysis                             Recommended   Use to develop comm plan
            Storyboard / A3                                    Mandatory     1-page proj summary
            Barriers/Issues/Risks                              Mandatory
            Quick Wins                                       Recommended
            Lessons Learned                                     Optional




                                                                                                            2

                                                                                      UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Define Tollgate Templates


                 NOTE: THIS IS A TEMPLATE FOR ALL NG CPI BELTS

   NG has developed this template as a basic format with standard deliverables to
   help guide NG CPI belts through the NG tollgate requirements for certification.
   It is recognized that each project is unique and has unique deliverables with
  unique flows. Therefore, this format does not have to be followed exactly to the
                          letter of the law for your project.

                        (DELETE THIS SLIDE FOR YOUR PROJECT)




                                                                                      3

                                                                UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Charter and Timeline
                                   Team Members
          Name               Role                 Affiliation        DACI
                      Black Belt                                Driver
                      Master Black Belt                         Driver
                                                                                           Take away
                      Project Sponsor                           Approver
                                                                                          message goes
                      Process Owner                             Approver
                                                                                              here
                        Project Charter                                                    (impact of
Problem                                                                                     problem)
Statement:
Business Case:

                                                                                       Project Timeline
Goal Statement:
                                                                                Phase      Start        Stop    Status
Unit:                                                                          Define    mm/dd/yy   mm/dd/yy
Defect:                                                                        Measure mm/dd/yy     mm/dd/yy
Customer                                                                       Analyze   mm/dd/yy   mm/dd/yy
Specifications:
                                                                               Improve mm/dd/yy     mm/dd/yy
Process Start:
                                                                               Control   mm/dd/yy   mm/dd/yy
Process Stop:
                                                                                                                 4
Scope:
                                                                Required Deliverable      UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Cross Functional Team
                             Team Members
         Name         Role                  Affiliation     DACI
                      Black Belt                            Driver
                      Master Black Belt                     Driver
                      Project Sponsor                       Approver
                      Process Owner                         Approver
                                                            Contributor
                                                            Contributor
                                                            Contributor
                                                            Contributor
                                                            Inform
                                                            Inform
                                                            Inform
                                                            Inform




                                                                                            5
                                                      Required Deliverable
                                                                      UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Replication Check
   I confirm that:
        DEPMS (DoD Enterprise Performance Management System) has been
         searched for similar projects: Yes / No


        Replication: List relevant initiatives / potential replication projects
         found (if any):
         • Project 1: (DEPMS # or other tracking tool project number)
         • Project 2:



        Collaboration: Identify organizations that can/should be considered for
         working this project collaboratively:
         • Organization 1:
         • Organization 2:                                                       6
                                                       Required Deliverable
                                                                      UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Strategic Alignment
     The Define Tollgate requires a linkage to organizational strategy.


         Include an organizational metric/metrics for which your project will
          help improve
         Refer to your organization’s Strategic Plan and/or other referenced
          documents




                                                                                          7
                                                     Required Deliverable
                                                                    UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Business Impact
         Insert as much information as possible about the potential operational
          and/or financial benefits
         Include any assumptions upon which these estimates are based


     Example: Operational benefits – This project is expected to reduce PLT
       by 35%, improve SQL from 1.2 to 3.0, save 20 man hours per shift


     Example: Financial benefits – This project is expected to save $xx in FYxx




                                                                                         8
                                                    Required Deliverable
                                                                   UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




High-Level Process Map (SIPOC)
         Suppliers    Inputs       Process          Outputs             Customers




                               Measurable Y:
                                                                                    9
                                               Required Deliverable
                                                              UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Voice of Customer / Voice of Business
                                                                                                     Critical Customer
                  Voice of the                       Key Customer Issue(s)                             Requirement
                  Customer /
        What does the customer want from us?      What does the customer want from us?         We should summarize key issues and
                                                   We need to identify the issue(s) that    translate them into specific and measurable
                                                      prevent us from satisfying our                      requirements
                                                               customers.




                                                                                                      CriticalBusiness
                  Voice of the                        Key Process Issue(s)
                                                                                                       Requirement
                   Business
      What does the business want/need from us?   What does the business want/need from        We should summarize key issues and
                                                    us? We need to identify the issue(s)    translate them into specific and measurable
                                                   that prevent us from meeting strategic                 requirements
                                                              goals/missions.




                                                                                                                                          10
                                                                                    Required Deliverable
                                                                                                   UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Stakeholder Analysis
                                      Stakeholder                     Explanation of
                                                      Stakeholder’s                    Stakeholder
                      Project Impact    Level of                         Current                         Action Plan
     Stakeholder                                     Current Attitude                     Score
                      On Stakeholder Influence on                      Stakeholder                           For
     Name/Group                                      Toward Project                  (H=3, M=2, L=1,
                         (H, M, L)     Success of                        Attitude                        Stakeholder
                                                         ( +, 0, - )                  +=3, 0=1, -=-3)
                                     Project (H,M,L)                      (list)




                                                                          Recommended Deliverable                      11

                                                                                              UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Communication Plan
                                          Topics of
      Audience        Media   Purpose    Discussion/   Owner       Frequency     Notes/Status
                                        Key Messages




                                                                                            12
                                                       Required Deliverable
                                                                      UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Project Barriers/Issues/Risks
          Barriers


          Issues


          Risks




                                 Required Deliverable
                                                                       13

                                                 UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




  Project Risk Analysis – Example
       Address Risk speaking points here
              Be sure to include the risk of potential IT solutions and mitigation plans (I.e., work-
               arounds), if any
• Data Availability (Schedule)                                             Low Risk            Medium Risk          High Risk     •Project Scope (Performance)
• Risk: Process tracking which shows enough                                                                                       •Risk: Current scope of process is very large with
  critical process time information in some                                                                                       multiple sub-processes. Team unlikely to be able to
                                                              9 – 10
  stages of the process may not be available.                                                                                     complete DMAIC process on currently defined scope.
• Mitigation: TBD                                                                                                                 •Mitigation Plan: Team will scope this out of the
• Consequence: May have to spend 1-2 weeks                     7-8                                                                process according to the following plan:
  to collect enough data to be statistically                                                                                               •Complete process mapping
                                                 Likelihood


  significant.                                                                                                                             •Reduce scope to Critical Path
                                                               5-6                                                                         •Based on data, reduce scope to parts of
                                                                                                                                           process that most affect PCT within control of
•Contractor Process Mapping (Performance)                                                                                                  the Project Team.
•Risk: Contractor Process impact on cycle time                 3-4                                                                •Consequence: If mitigation plan is unacceptable,
could be high. Team has no control over                                                                                           team unlikely to be successful.
getting information from the contractor and
                                                               0-2
may not be able to get verifiable information
level in the time available.
                                                                       0–2        3–4          5–6       7–8        9 – 10
•Mitigation Plan: Team will scope this out of                          Little         Low     Medium         High   Critical
the process.                                                                                                                      • Personnel Availability (Schedule)
•Consequence: 1 week lost time on project                                                   Consequence
                                                                                                                                  • Risk: Team Members have multiple schedule
                                                                                                                                    conflicts during Month of March. Lack of team
                                                 •Process Mapping (Schedule)                                                        member availability and participation on team could
                                                 •Risk: Very large process to map. Team may not                                     slow data collection during MEASURE phase.
                                                 have time to define sufficient level in the time                                 • Mitigation: TBD
                                                 available.                                                                       • Consequence: May have to delay MEASURE Tollgate
                                                 •Mitigation Plan: Scope to the “critical few” process
                                                 paths
                                                 •Consequence: 1-2 week slide in schedule
                                                                                                                                Recommended Deliverable
                                                                                                                                                                                  14

                                                                                                                                                    UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Define Story Board
  Define                                  1.2 Day
               Project Charter            CCR Gap

   BUS CASE: Be #2 Fin Service Provider

   GOAL: Reduce Loan/Lease CT from
   9.2 to 8.0 days by July 1

   FIN IMPACT: $2.7M per year




                                                    Required Deliverable
                                                                                          15

                                                                    UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 8-Step A3 Project Summary Report
               Company:                 Department:   Date:              Prepared by:
              1. Define the problem situation         3. Action plans to correct problems




             2. Problem Analysis                      4. Results of Activity




                                                      5. Future Steps




                                                                                                              16

                                                                                        UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




   NG CPI Tollgate Tool
                                                                    8-STEP PROCESS
       1. Validate           2. Identify                3. Set        4. Find Root         5. Develop           6. See C-Ms   7. Confirm
                                                                                                                                                     8. Standardize
        Problem                 Gaps                   Targets           Cause                C-Ms               Through       Results

             Define                  Measure                          Analyze                             Improve                       Control
      Project Charter
       • Problem Stmt        Detailed As Is Process            Potential Xs                   “To Be” Process Map             Process Control Plan
       • Defect Definition   Map                             •   Brainstorming
                                                             •   5 Whys                        Solution Generation /          Process Owner
       • Goal Statement
                                Value Stream Map            •   Fishbone                    Prioritization                   Accountability
       • Project Scope                                           Affinity Diagram
                                Key Process Metrics         •
       • Business Impact
       • Strat Alignment      Data Collection Plan           Critical Xs                       Improvement Strategy      Updated Financial
                              Measure Systems               • Cause & Effect Matrix              • Improvement Model      Benefits
      Sponsor & Team                                        • Hypothesis Testing                 • Implementation Plan
                             Analysis                                                             • Pilot
                                                             • Regression                                                  Replication Opportunities
      Replication Check      Data Collected                                                     • “X” Improvement Target
                                                             • Time Studies
    Measurable Y               Baseline Data Analysis      • Theory of Constraints            Mistake Proofing                Project Documentation
    Voice of Customer            • Descriptive Stats                                                                             of revised policies,
                                                                FMEA                                                             SOP’s, procedures, and
    Customer Specs               • Graphs
                                                                  • Risk Analysis
                                  • Pareto Charts
                                                                                                                                  training
    Voice of Business                                            • Risk Mitigation Plan

      Project Timeline         Est Financial Benefits                                         FMEA                          Visual Process Control
                                                                                             •   Risk Analysis                Tools (Optional)
    Communication Plan       Control Charts (as                                            •   Risk Mitigation Plan
   • Stakeholder Analysis    needed)
   High Level Process        Process Capability                                                Control Charts
   Map (SIPOC)                                                                                   Process Capability
       I accept the Define        I accept the Measure            I accept the Analyze                I accept the Improve         I accept the Control
             Tollgate                   Tollgate                        Tollgate                            Tollgate                     Tollgate

             (Sponsor)                  (Sponsor)                        (Sponsor)                          (Sponsor)                    (Sponsor)

          (Process Owner)            (Process Owner)                  (Process Owner)                    (Process Owner)              (Process Owner)

              (MBB)                      (MBB)                            (MBB)                              (MBB)                        (MBB)
                                     (Finance Owner)                                                                                  (Finance Owner)                 17

                                                                                                                                       UNCLASSIFIED / FOUO

NG BB 14 DEFINE Tollgate

  • 1.
    UNCLASSIFIED / FOUO Black Belt Define Tollgate Briefing Project Name DEPMS Project Number Name of Belt Organization Date UNCLASSIFIED / FOUO
  • 2.
    UNCLASSIFIED / FOUO Define Tollgate Requirements NG CPI BLACK BELT TOLLGATE REQUIREMENTS PROJECT DELIVERABLES NGB COMMENTS DEFINE Problem Statement Mandatory Part of project charter Goal Statement Mandatory Part of project charter Project Scope Mandatory Part of project charter Project Timeline Mandatory Project Sponsor and Core Team Mandatory Process Map (High Level) / SIPOC Mandatory Voice of Customer / Voice of Business Analysis Mandatory Replication Check / Benchmarking Mandatory Was it done before? Strategic Alignment Cross Check Mandatory Is it important to org? Communication Plan Mandatory For team/stakeholders Stakeholder Analysis Recommended Use to develop comm plan Storyboard / A3 Mandatory 1-page proj summary Barriers/Issues/Risks Mandatory Quick Wins Recommended Lessons Learned Optional 2 UNCLASSIFIED / FOUO
  • 3.
    UNCLASSIFIED / FOUO Define Tollgate Templates NOTE: THIS IS A TEMPLATE FOR ALL NG CPI BELTS NG has developed this template as a basic format with standard deliverables to help guide NG CPI belts through the NG tollgate requirements for certification. It is recognized that each project is unique and has unique deliverables with unique flows. Therefore, this format does not have to be followed exactly to the letter of the law for your project. (DELETE THIS SLIDE FOR YOUR PROJECT) 3 UNCLASSIFIED / FOUO
  • 4.
    UNCLASSIFIED / FOUO Charter and Timeline Team Members Name Role Affiliation DACI Black Belt Driver Master Black Belt Driver Take away Project Sponsor Approver message goes Process Owner Approver here Project Charter (impact of Problem problem) Statement: Business Case: Project Timeline Goal Statement: Phase Start Stop Status Unit: Define mm/dd/yy mm/dd/yy Defect: Measure mm/dd/yy mm/dd/yy Customer Analyze mm/dd/yy mm/dd/yy Specifications: Improve mm/dd/yy mm/dd/yy Process Start: Control mm/dd/yy mm/dd/yy Process Stop: 4 Scope: Required Deliverable UNCLASSIFIED / FOUO
  • 5.
    UNCLASSIFIED / FOUO Cross Functional Team Team Members Name Role Affiliation DACI Black Belt Driver Master Black Belt Driver Project Sponsor Approver Process Owner Approver Contributor Contributor Contributor Contributor Inform Inform Inform Inform 5 Required Deliverable UNCLASSIFIED / FOUO
  • 6.
    UNCLASSIFIED / FOUO Replication Check I confirm that:  DEPMS (DoD Enterprise Performance Management System) has been searched for similar projects: Yes / No  Replication: List relevant initiatives / potential replication projects found (if any): • Project 1: (DEPMS # or other tracking tool project number) • Project 2:  Collaboration: Identify organizations that can/should be considered for working this project collaboratively: • Organization 1: • Organization 2: 6 Required Deliverable UNCLASSIFIED / FOUO
  • 7.
    UNCLASSIFIED / FOUO Strategic Alignment The Define Tollgate requires a linkage to organizational strategy.  Include an organizational metric/metrics for which your project will help improve  Refer to your organization’s Strategic Plan and/or other referenced documents 7 Required Deliverable UNCLASSIFIED / FOUO
  • 8.
    UNCLASSIFIED / FOUO Business Impact  Insert as much information as possible about the potential operational and/or financial benefits  Include any assumptions upon which these estimates are based Example: Operational benefits – This project is expected to reduce PLT by 35%, improve SQL from 1.2 to 3.0, save 20 man hours per shift Example: Financial benefits – This project is expected to save $xx in FYxx 8 Required Deliverable UNCLASSIFIED / FOUO
  • 9.
    UNCLASSIFIED / FOUO High-LevelProcess Map (SIPOC) Suppliers Inputs Process Outputs Customers Measurable Y: 9 Required Deliverable UNCLASSIFIED / FOUO
  • 10.
    UNCLASSIFIED / FOUO Voice of Customer / Voice of Business Critical Customer Voice of the Key Customer Issue(s) Requirement Customer / What does the customer want from us? What does the customer want from us? We should summarize key issues and We need to identify the issue(s) that translate them into specific and measurable prevent us from satisfying our requirements customers. CriticalBusiness Voice of the Key Process Issue(s) Requirement Business What does the business want/need from us? What does the business want/need from We should summarize key issues and us? We need to identify the issue(s) translate them into specific and measurable that prevent us from meeting strategic requirements goals/missions. 10 Required Deliverable UNCLASSIFIED / FOUO
  • 11.
    UNCLASSIFIED / FOUO Stakeholder Analysis Stakeholder Explanation of Stakeholder’s Stakeholder Project Impact Level of Current Action Plan Stakeholder Current Attitude Score On Stakeholder Influence on Stakeholder For Name/Group Toward Project (H=3, M=2, L=1, (H, M, L) Success of Attitude Stakeholder ( +, 0, - ) +=3, 0=1, -=-3) Project (H,M,L) (list) Recommended Deliverable 11 UNCLASSIFIED / FOUO
  • 12.
    UNCLASSIFIED / FOUO Communication Plan Topics of Audience Media Purpose Discussion/ Owner Frequency Notes/Status Key Messages 12 Required Deliverable UNCLASSIFIED / FOUO
  • 13.
    UNCLASSIFIED / FOUO Project Barriers/Issues/Risks  Barriers  Issues  Risks Required Deliverable 13 UNCLASSIFIED / FOUO
  • 14.
    UNCLASSIFIED / FOUO Project Risk Analysis – Example  Address Risk speaking points here  Be sure to include the risk of potential IT solutions and mitigation plans (I.e., work- arounds), if any • Data Availability (Schedule) Low Risk Medium Risk High Risk •Project Scope (Performance) • Risk: Process tracking which shows enough •Risk: Current scope of process is very large with critical process time information in some multiple sub-processes. Team unlikely to be able to 9 – 10 stages of the process may not be available. complete DMAIC process on currently defined scope. • Mitigation: TBD •Mitigation Plan: Team will scope this out of the • Consequence: May have to spend 1-2 weeks 7-8 process according to the following plan: to collect enough data to be statistically •Complete process mapping Likelihood significant. •Reduce scope to Critical Path 5-6 •Based on data, reduce scope to parts of process that most affect PCT within control of •Contractor Process Mapping (Performance) the Project Team. •Risk: Contractor Process impact on cycle time 3-4 •Consequence: If mitigation plan is unacceptable, could be high. Team has no control over team unlikely to be successful. getting information from the contractor and 0-2 may not be able to get verifiable information level in the time available. 0–2 3–4 5–6 7–8 9 – 10 •Mitigation Plan: Team will scope this out of Little Low Medium High Critical the process. • Personnel Availability (Schedule) •Consequence: 1 week lost time on project Consequence • Risk: Team Members have multiple schedule conflicts during Month of March. Lack of team •Process Mapping (Schedule) member availability and participation on team could •Risk: Very large process to map. Team may not slow data collection during MEASURE phase. have time to define sufficient level in the time • Mitigation: TBD available. • Consequence: May have to delay MEASURE Tollgate •Mitigation Plan: Scope to the “critical few” process paths •Consequence: 1-2 week slide in schedule Recommended Deliverable 14 UNCLASSIFIED / FOUO
  • 15.
    UNCLASSIFIED / FOUO Define Story Board Define 1.2 Day Project Charter CCR Gap BUS CASE: Be #2 Fin Service Provider GOAL: Reduce Loan/Lease CT from 9.2 to 8.0 days by July 1 FIN IMPACT: $2.7M per year Required Deliverable 15 UNCLASSIFIED / FOUO
  • 16.
    UNCLASSIFIED / FOUO 8-Step A3 Project Summary Report Company: Department: Date: Prepared by: 1. Define the problem situation 3. Action plans to correct problems 2. Problem Analysis 4. Results of Activity 5. Future Steps 16 UNCLASSIFIED / FOUO
  • 17.
    UNCLASSIFIED / FOUO NG CPI Tollgate Tool 8-STEP PROCESS 1. Validate 2. Identify 3. Set 4. Find Root 5. Develop 6. See C-Ms 7. Confirm 8. Standardize Problem Gaps Targets Cause C-Ms Through Results Define Measure Analyze Improve Control  Project Charter • Problem Stmt Detailed As Is Process  Potential Xs  “To Be” Process Map  Process Control Plan • Defect Definition Map • Brainstorming • 5 Whys  Solution Generation /  Process Owner • Goal Statement  Value Stream Map • Fishbone Prioritization Accountability • Project Scope Affinity Diagram  Key Process Metrics • • Business Impact • Strat Alignment  Data Collection Plan  Critical Xs  Improvement Strategy  Updated Financial  Measure Systems • Cause & Effect Matrix • Improvement Model Benefits  Sponsor & Team • Hypothesis Testing • Implementation Plan Analysis • Pilot • Regression Replication Opportunities  Replication Check  Data Collected • “X” Improvement Target • Time Studies  Measurable Y  Baseline Data Analysis • Theory of Constraints  Mistake Proofing  Project Documentation  Voice of Customer • Descriptive Stats of revised policies,  FMEA SOP’s, procedures, and  Customer Specs • Graphs • Risk Analysis • Pareto Charts training  Voice of Business • Risk Mitigation Plan  Project Timeline  Est Financial Benefits  FMEA  Visual Process Control • Risk Analysis Tools (Optional)  Communication Plan  Control Charts (as • Risk Mitigation Plan • Stakeholder Analysis needed) High Level Process  Process Capability  Control Charts Map (SIPOC)  Process Capability I accept the Define I accept the Measure I accept the Analyze I accept the Improve I accept the Control Tollgate Tollgate Tollgate Tollgate Tollgate (Sponsor) (Sponsor) (Sponsor) (Sponsor) (Sponsor) (Process Owner) (Process Owner) (Process Owner) (Process Owner) (Process Owner) (MBB) (MBB) (MBB) (MBB) (MBB) (Finance Owner) (Finance Owner) 17 UNCLASSIFIED / FOUO