The document discusses the design of pillars in underground coal mining. It notes that pillar failure can be gradual or sudden, with sudden failures causing disasters. Statutory guidelines exist for pillar dimensions but have limitations. The author proposes a modified formula to calculate pillar load that includes a dynamic load factor to account for loads during pillar extraction. Pillar strength is typically estimated using empirical formulas that the author critiques. The author suggests experience and site conditions be considered to better estimate pillar strength for ensuring stability of underground workings.
This document discusses techniques for controlled blasting to improve environmental and safety standards. It describes methods like line drilling, trim blasting, pre-splitting, and muffle blasting that are used to control adverse impacts from blasting such as overbreak, ground vibrations, noise, and rock fractures. These techniques involve parameters like drill hole spacing, charge weight, and accurate delay timing to help fragment rock while minimizing damage to surrounding areas.
The document discusses different types of ventilation systems used in mines: boundary, central, and combined. The boundary system uses unidirectional airflow from intake to return shafts located at the mine boundaries, requiring minimal ventilation control. It is most efficient but limited by mine size. The central system uses bidirectional airflow in parallel roadways separated by stoppings, allowing ventilation of larger areas but with greater airflow leakage.
The document discusses the basics of drilling in mining operations, including different types of drilling methods such as mechanical percussion and rotary drilling. It describes the components and functions of drilling equipment, including the rock drill, feed equipment, drilling rods, bits, and power sources. Different drilling methods are suited for different hole sizes and rock properties in various types of mining operations.
pillar design in coal mines, different pillar design approaches, salmon versus sheorey formulae, panel stability, diffrent approaches, local mine stiffness
This document discusses the bord and pillar mining method. It begins by introducing bord and pillar mining and explaining that it involves driving parallel roads separated by coal pillars.
It then explains some key aspects of bord and pillar design, including that the optimal pillar size is critical to ensure stability without leaving too much coal behind. Pillar size needs to increase with depth and road width.
The document also provides details on factors that influence pillar design, such as seam strength and thickness, roof and floor conditions, extraction percentage, and depth. Formulas are presented for calculating pillar stress, strength, and safety factors.
1. The document discusses various terminology used for underground structures related to excavation such as adits, tunnels, shafts, chambers, and portals.
2. It also discusses tunnel construction methods like shield tunneling and cut-and-cover tunneling as well as tunnel boring machines (TBMs).
3. Key challenges with underground excavations discussed include rock falls, rock bursts, squeezing ground, and ensuring long-term stability, especially in challenging ground conditions.
Tunnelling & underground design (Topic5-hard & weak rock tunnelling)Hamed Zarei
The document discusses different methods for excavating tunnels in rock, including drill-and-blast and mechanical excavation using tunnel boring machines (TBMs). Drill-and-blast involves drilling holes, loading them with explosives, and detonating them in a sequence according to a blast design. TBMs can excavate continuously using a rotating cutter head equipped with cutting tools. Factors that influence the performance of each method include rock properties, drilling/cutting rates, tool wear, and downtime. The goal is to optimize the energy used and fragmentation produced during excavation.
The document discusses the design of pillars in underground coal mining. It notes that pillar failure can be gradual or sudden, with sudden failures causing disasters. Statutory guidelines exist for pillar dimensions but have limitations. The author proposes a modified formula to calculate pillar load that includes a dynamic load factor to account for loads during pillar extraction. Pillar strength is typically estimated using empirical formulas that the author critiques. The author suggests experience and site conditions be considered to better estimate pillar strength for ensuring stability of underground workings.
This document discusses techniques for controlled blasting to improve environmental and safety standards. It describes methods like line drilling, trim blasting, pre-splitting, and muffle blasting that are used to control adverse impacts from blasting such as overbreak, ground vibrations, noise, and rock fractures. These techniques involve parameters like drill hole spacing, charge weight, and accurate delay timing to help fragment rock while minimizing damage to surrounding areas.
The document discusses different types of ventilation systems used in mines: boundary, central, and combined. The boundary system uses unidirectional airflow from intake to return shafts located at the mine boundaries, requiring minimal ventilation control. It is most efficient but limited by mine size. The central system uses bidirectional airflow in parallel roadways separated by stoppings, allowing ventilation of larger areas but with greater airflow leakage.
The document discusses the basics of drilling in mining operations, including different types of drilling methods such as mechanical percussion and rotary drilling. It describes the components and functions of drilling equipment, including the rock drill, feed equipment, drilling rods, bits, and power sources. Different drilling methods are suited for different hole sizes and rock properties in various types of mining operations.
pillar design in coal mines, different pillar design approaches, salmon versus sheorey formulae, panel stability, diffrent approaches, local mine stiffness
This document discusses the bord and pillar mining method. It begins by introducing bord and pillar mining and explaining that it involves driving parallel roads separated by coal pillars.
It then explains some key aspects of bord and pillar design, including that the optimal pillar size is critical to ensure stability without leaving too much coal behind. Pillar size needs to increase with depth and road width.
The document also provides details on factors that influence pillar design, such as seam strength and thickness, roof and floor conditions, extraction percentage, and depth. Formulas are presented for calculating pillar stress, strength, and safety factors.
1. The document discusses various terminology used for underground structures related to excavation such as adits, tunnels, shafts, chambers, and portals.
2. It also discusses tunnel construction methods like shield tunneling and cut-and-cover tunneling as well as tunnel boring machines (TBMs).
3. Key challenges with underground excavations discussed include rock falls, rock bursts, squeezing ground, and ensuring long-term stability, especially in challenging ground conditions.
Tunnelling & underground design (Topic5-hard & weak rock tunnelling)Hamed Zarei
The document discusses different methods for excavating tunnels in rock, including drill-and-blast and mechanical excavation using tunnel boring machines (TBMs). Drill-and-blast involves drilling holes, loading them with explosives, and detonating them in a sequence according to a blast design. TBMs can excavate continuously using a rotating cutter head equipped with cutting tools. Factors that influence the performance of each method include rock properties, drilling/cutting rates, tool wear, and downtime. The goal is to optimize the energy used and fragmentation produced during excavation.
Mines are recommended to implement Safety Management Plans to address key risk areas such as ventilation, spontaneous combustion, gas management, inundation, emergency evacuation, and transportation machinery. These plans should consist of two levels: a Management Overview Plan and individual Hazard Management Plans for each identified risk. The Management Overview Plan includes sections on introduction, scope, mine characteristics, hazard identification, and organizational responsibilities. Hazard Management Plans for each risk include controls, roles, resources, response plans, training, reviews, audits, and documentation. Comprehensive record keeping is also recommended.
The document discusses mining safety hazards and accidents in India. It notes that mining involves risks like cave-ins, rock falls, gas explosions, fires, and machinery accidents. Common causes of accidents include lack of proper roof support, unstable slopes, and build-up of flammable gases. To improve safety, the government established DGMS to inspect mines and promote safety programs. Ongoing efforts include better roof support systems, ventilation, fire suppression, and training workers to reduce accidents in the hazardous mining industry.
Drilling is the process of making holes into hard surfaces like rock. In surface mining, drilling is used for blast hole drilling, core drilling for exploration, and technical drilling. Rotary blast hole drilling involves rotating drill pipes to which a bit is attached to break up rock. The main assemblies of a rotary drill rig include the mast, rod changer, rotary head, pull down mechanism, air compressor, drill pipes, hydraulic system, and dust control components.
1. Long hole drilling and blasting techniques are key to achieving high production rates in underground metal mines.
2. Precise long hole drilling allows for larger sublevel spacing and vertical crater retreat (VCR) mining which improves efficiency and productivity.
3. In VCR mining, parallel long holes are drilled and charged in horizontal slices which are blasted in a spherical pattern for effective fragmentation. Drilling is completed before slice blasting begins.
Explosives and blasting in underground coal mining Volvo Group
This document discusses explosives and blasting in underground coal mining. It covers the types of permitted explosives that can be used, including P-1, P-3, and P-5 explosives, designed for different operations. Only explosives on the official list issued by the Chief Controller of Explosives in India are permitted. Detonators must also be approved, with only electric copper tube detonators allowed. The document outlines principles of blasting in development and depillaring, including blasting on pre-cut faces and solid blasting of coal. It provides requirements for blasting techniques and air velocities needed for ventilation.
This document discusses lighting in mines and light physics concepts. It provides details on various types of lamps used in mines including acetylene lamps, flameproof safety torches, and electric cap lamps. It describes the layout of a lamp room and issues that may occur with cap lamps. Lighting arrangements and illumination levels for mines are also covered. Discharge lamps and fluorescent tubes for mine lighting are discussed. Testing for gas accumulation and percentage in mines using safety lamps is summarized.
This document provides an overview of the Mines Vocational Training Rules 1966 in India. Some key points:
- The rules establish different types of vocational training centers based on the number of workers at mines: vestibule centers for mines with over 10,000 workers, group centers for mines with 2,500-10,000 workers, and unit centers for mines with 800-2,500 workers.
- Various categories of mine workers are required to undergo initial and refresher training according to schedules appended to the rules. Training topics include surface mining, underground mining, explosives handling, gas testing, and more.
- The rules specify requirements for training centers, instructors, certificates, and oversight
This document provides information on different types of explosives and blasting accessories used in mines. It defines explosives and classifies them based on their sensitivity, risk level, strength, and other factors. It describes various high and low explosives like dynamite, ANFO, emulsion, and their properties. It also discusses blasting accessories like non-electric and electric detonation systems, detonating cords, and their advantages. In conclusion, the document is an overview of explosives and detonation tools commonly used for rock fragmentation in mining operations.
The document defines key mining terminology used in open pit mine design including: bench, bench height, bench slope, berm, overall pit slope angle, haul roads, angle of repose, subcrop/ore depth, pre-production stripping, ultimate pit limits, pit scheduling, stripping ratio, single working bench, shovel in working bench, two working benches, pit sequence, and section of pit sequence. It provides illustrations of these concepts and how an example mine may develop its pit over time through sequential pushbacks.
Drilling methods are used in construction and mining to drill holes in rock and earth. There are various types of drilling including rotary, percussion, and rotary-percussion. Rotary drilling uses rotation to cut holes while percussion drilling uses repeated impact force. Different drilling methods and equipment are suited to different applications depending on factors like the rock properties and depth of drilling required. Common drilling equipment includes jackhammers, stopers, drifters, and wagon drills which can be powered pneumatically, hydraulically, or electrically.
The document provides information on various underground transport methods used in mines, including:
1) Rope haulage systems like direct rope haulage, main and tail rope haulage, and endless rope haulage.
2) Locomotive haulage using diesel, electric, or compressed air locomotives.
3) Conveyor systems like belt and chain conveyors.
4) Gravity or self-acting haulage which uses the weight of loaded carts to pull empty carts uphill.
Visibility, not illumination, reduces mishaps. Proper visibility is necessary to fully identify hazards and judge size, shape, distance, and motion of objects. Excess or insufficient illumination can both result in glare or erroneous judgement. Judicious use of lighting resources is needed, with fixtures properly positioned to avoid shadow or glare zones and ensure safety during mining activities at night.
The document discusses design parameters for opencast mine benches. It outlines that bench width should be at least twice the width of the largest hauling vehicle plus clearance. The bench face slope is usually maintained at 60 degrees from horizontal. Haul roads should be at least three times the width of the largest vehicle and have a gradient of 1 in 16 to allow movement of haul trucks. Short ramps between benches can have a steeper gradient of 1 in 10 for heavy machinery.
The document summarizes causes and statistics of mine inundation incidents in India. It discusses dangers from surface water sources like rivers and from underground water sources like abandoned mine workings. Case studies of past incidents at various mines are provided, highlighting factors like not dewatering old workings before extending new drifts. Statistics from 1913 to 2003 of over 30 mine inundation incidents in India are listed, with location and fatality details. Measures taken by DGMS like guidelines, inspections and monitoring are outlined to prevent future inundation accidents.
Drilling and blasting involves different types of drilling like rotary and percussive drilling. Rotary drilling uses tricone bits and drag bits while percussive uses hammers. Factors like burden, spacing, stemming affect blast design. Explosives like TNT, dynamite and safety fuses are used. Blasted rocks undergo processes like radial cracking and flexural rupture. Controlled blasting techniques like presplitting and cushion blasting reduce overbreak. Explosives have risks but when used properly can efficiently fracture rocks for excavation.
Longwall mining is a major method of underground coal extraction worldwide. In India, coal accounts for over 50% of energy production, though most is still extracted via opencast mines. Longwall mining was introduced to India in the 1970s but has seen limited improvement and adoption since. Key longwall equipment includes powered roof supports, shearers, conveyors, and monitoring is important for strata control and safety. Organizing longwall panels and transferring equipment between panels is a complex operation involving dismantling, transport and reassembly of machinery.
1) Rock bursts occur due to the violent release of strain energy stored in rock mass in underground excavations under high stress. They can be caused by stress redistribution around excavations or reactivation of geological discontinuities.
2) There are several types of rock bursts including strain bursts caused by buckling near excavation boundaries, pillar bursts due to pillar failure, and fault slips or shear ruptures related to geological structures.
3) Damage from rock bursts can range from limited ejection of small rock pieces to severe damage over a large area from higher energy events involving faults or shear ruptures. Prevention methods aim to reduce rock stiffness, dissipate strain energy, or modify excavation layouts and shapes to
Rescue apparatus and Rescue Operations.waseem khan
This document summarizes different types of breathing apparatuses used in mining including:
1) Self contained breathing apparatus (SCBA) which allows the wearer to move and work in noxious atmospheres by carrying all respiration means.
2) The Proto Mark IV and Mark V SCBA apparatuses which use compressed oxygen cylinders and absorbents to reuse exhaled air.
3) The Drager self contained apparatus which has a 4 hour working period and supplies oxygen at 1.5 L/min.
The document discusses mine opening and development, focusing on box cuts. It defines a box cut as the initial cut made to physically develop a mine. Box cuts can be internal, located partially or fully within the mineralized zone, or external, located completely outside the mineralized zone. The key parameters of a box cut are its maximum level difference or height, which is usually equal to the proposed bench height, and its floor width, which must allow smooth machinery movement. Methods for opening a box cut include drilling and blasting or excavation by machinery like shovels. Factors in selecting a box cut location include site accessibility, excavation needs, dumping space, and the overall mine plan.
The document summarizes key components of dam safety, including structural safety criteria, monitoring and maintenance programs, emergency planning, instrumentation, and common maintenance items. It describes dam components, safety criteria, surveillance systems, monitoring parameters, and instrumentation used to monitor dams, such as piezometers, surface monuments, inclinometers, and accelerographs.
summer training report .... non destructive testing equipments for railway br...Neha Singh
1. The Research Design and Standards Organization (RDSO) is an ISO 9001 research and development organization under the Ministry of Railways of India that functions as a technical advisor for railway design, construction, and standards.
2. The presentation discusses various non-destructive testing (NDT) techniques used to evaluate the strength and properties of concrete structures without damaging them.
3. NDT methods described include rebound hammer, ultrasonic pulse velocity, Windsor probe, core cutter, permeability tester, and more to assess properties like compressive strength, crack detection, reinforcement details, and corrosion.
Mines are recommended to implement Safety Management Plans to address key risk areas such as ventilation, spontaneous combustion, gas management, inundation, emergency evacuation, and transportation machinery. These plans should consist of two levels: a Management Overview Plan and individual Hazard Management Plans for each identified risk. The Management Overview Plan includes sections on introduction, scope, mine characteristics, hazard identification, and organizational responsibilities. Hazard Management Plans for each risk include controls, roles, resources, response plans, training, reviews, audits, and documentation. Comprehensive record keeping is also recommended.
The document discusses mining safety hazards and accidents in India. It notes that mining involves risks like cave-ins, rock falls, gas explosions, fires, and machinery accidents. Common causes of accidents include lack of proper roof support, unstable slopes, and build-up of flammable gases. To improve safety, the government established DGMS to inspect mines and promote safety programs. Ongoing efforts include better roof support systems, ventilation, fire suppression, and training workers to reduce accidents in the hazardous mining industry.
Drilling is the process of making holes into hard surfaces like rock. In surface mining, drilling is used for blast hole drilling, core drilling for exploration, and technical drilling. Rotary blast hole drilling involves rotating drill pipes to which a bit is attached to break up rock. The main assemblies of a rotary drill rig include the mast, rod changer, rotary head, pull down mechanism, air compressor, drill pipes, hydraulic system, and dust control components.
1. Long hole drilling and blasting techniques are key to achieving high production rates in underground metal mines.
2. Precise long hole drilling allows for larger sublevel spacing and vertical crater retreat (VCR) mining which improves efficiency and productivity.
3. In VCR mining, parallel long holes are drilled and charged in horizontal slices which are blasted in a spherical pattern for effective fragmentation. Drilling is completed before slice blasting begins.
Explosives and blasting in underground coal mining Volvo Group
This document discusses explosives and blasting in underground coal mining. It covers the types of permitted explosives that can be used, including P-1, P-3, and P-5 explosives, designed for different operations. Only explosives on the official list issued by the Chief Controller of Explosives in India are permitted. Detonators must also be approved, with only electric copper tube detonators allowed. The document outlines principles of blasting in development and depillaring, including blasting on pre-cut faces and solid blasting of coal. It provides requirements for blasting techniques and air velocities needed for ventilation.
This document discusses lighting in mines and light physics concepts. It provides details on various types of lamps used in mines including acetylene lamps, flameproof safety torches, and electric cap lamps. It describes the layout of a lamp room and issues that may occur with cap lamps. Lighting arrangements and illumination levels for mines are also covered. Discharge lamps and fluorescent tubes for mine lighting are discussed. Testing for gas accumulation and percentage in mines using safety lamps is summarized.
This document provides an overview of the Mines Vocational Training Rules 1966 in India. Some key points:
- The rules establish different types of vocational training centers based on the number of workers at mines: vestibule centers for mines with over 10,000 workers, group centers for mines with 2,500-10,000 workers, and unit centers for mines with 800-2,500 workers.
- Various categories of mine workers are required to undergo initial and refresher training according to schedules appended to the rules. Training topics include surface mining, underground mining, explosives handling, gas testing, and more.
- The rules specify requirements for training centers, instructors, certificates, and oversight
This document provides information on different types of explosives and blasting accessories used in mines. It defines explosives and classifies them based on their sensitivity, risk level, strength, and other factors. It describes various high and low explosives like dynamite, ANFO, emulsion, and their properties. It also discusses blasting accessories like non-electric and electric detonation systems, detonating cords, and their advantages. In conclusion, the document is an overview of explosives and detonation tools commonly used for rock fragmentation in mining operations.
The document defines key mining terminology used in open pit mine design including: bench, bench height, bench slope, berm, overall pit slope angle, haul roads, angle of repose, subcrop/ore depth, pre-production stripping, ultimate pit limits, pit scheduling, stripping ratio, single working bench, shovel in working bench, two working benches, pit sequence, and section of pit sequence. It provides illustrations of these concepts and how an example mine may develop its pit over time through sequential pushbacks.
Drilling methods are used in construction and mining to drill holes in rock and earth. There are various types of drilling including rotary, percussion, and rotary-percussion. Rotary drilling uses rotation to cut holes while percussion drilling uses repeated impact force. Different drilling methods and equipment are suited to different applications depending on factors like the rock properties and depth of drilling required. Common drilling equipment includes jackhammers, stopers, drifters, and wagon drills which can be powered pneumatically, hydraulically, or electrically.
The document provides information on various underground transport methods used in mines, including:
1) Rope haulage systems like direct rope haulage, main and tail rope haulage, and endless rope haulage.
2) Locomotive haulage using diesel, electric, or compressed air locomotives.
3) Conveyor systems like belt and chain conveyors.
4) Gravity or self-acting haulage which uses the weight of loaded carts to pull empty carts uphill.
Visibility, not illumination, reduces mishaps. Proper visibility is necessary to fully identify hazards and judge size, shape, distance, and motion of objects. Excess or insufficient illumination can both result in glare or erroneous judgement. Judicious use of lighting resources is needed, with fixtures properly positioned to avoid shadow or glare zones and ensure safety during mining activities at night.
The document discusses design parameters for opencast mine benches. It outlines that bench width should be at least twice the width of the largest hauling vehicle plus clearance. The bench face slope is usually maintained at 60 degrees from horizontal. Haul roads should be at least three times the width of the largest vehicle and have a gradient of 1 in 16 to allow movement of haul trucks. Short ramps between benches can have a steeper gradient of 1 in 10 for heavy machinery.
The document summarizes causes and statistics of mine inundation incidents in India. It discusses dangers from surface water sources like rivers and from underground water sources like abandoned mine workings. Case studies of past incidents at various mines are provided, highlighting factors like not dewatering old workings before extending new drifts. Statistics from 1913 to 2003 of over 30 mine inundation incidents in India are listed, with location and fatality details. Measures taken by DGMS like guidelines, inspections and monitoring are outlined to prevent future inundation accidents.
Drilling and blasting involves different types of drilling like rotary and percussive drilling. Rotary drilling uses tricone bits and drag bits while percussive uses hammers. Factors like burden, spacing, stemming affect blast design. Explosives like TNT, dynamite and safety fuses are used. Blasted rocks undergo processes like radial cracking and flexural rupture. Controlled blasting techniques like presplitting and cushion blasting reduce overbreak. Explosives have risks but when used properly can efficiently fracture rocks for excavation.
Longwall mining is a major method of underground coal extraction worldwide. In India, coal accounts for over 50% of energy production, though most is still extracted via opencast mines. Longwall mining was introduced to India in the 1970s but has seen limited improvement and adoption since. Key longwall equipment includes powered roof supports, shearers, conveyors, and monitoring is important for strata control and safety. Organizing longwall panels and transferring equipment between panels is a complex operation involving dismantling, transport and reassembly of machinery.
1) Rock bursts occur due to the violent release of strain energy stored in rock mass in underground excavations under high stress. They can be caused by stress redistribution around excavations or reactivation of geological discontinuities.
2) There are several types of rock bursts including strain bursts caused by buckling near excavation boundaries, pillar bursts due to pillar failure, and fault slips or shear ruptures related to geological structures.
3) Damage from rock bursts can range from limited ejection of small rock pieces to severe damage over a large area from higher energy events involving faults or shear ruptures. Prevention methods aim to reduce rock stiffness, dissipate strain energy, or modify excavation layouts and shapes to
Rescue apparatus and Rescue Operations.waseem khan
This document summarizes different types of breathing apparatuses used in mining including:
1) Self contained breathing apparatus (SCBA) which allows the wearer to move and work in noxious atmospheres by carrying all respiration means.
2) The Proto Mark IV and Mark V SCBA apparatuses which use compressed oxygen cylinders and absorbents to reuse exhaled air.
3) The Drager self contained apparatus which has a 4 hour working period and supplies oxygen at 1.5 L/min.
The document discusses mine opening and development, focusing on box cuts. It defines a box cut as the initial cut made to physically develop a mine. Box cuts can be internal, located partially or fully within the mineralized zone, or external, located completely outside the mineralized zone. The key parameters of a box cut are its maximum level difference or height, which is usually equal to the proposed bench height, and its floor width, which must allow smooth machinery movement. Methods for opening a box cut include drilling and blasting or excavation by machinery like shovels. Factors in selecting a box cut location include site accessibility, excavation needs, dumping space, and the overall mine plan.
The document summarizes key components of dam safety, including structural safety criteria, monitoring and maintenance programs, emergency planning, instrumentation, and common maintenance items. It describes dam components, safety criteria, surveillance systems, monitoring parameters, and instrumentation used to monitor dams, such as piezometers, surface monuments, inclinometers, and accelerographs.
summer training report .... non destructive testing equipments for railway br...Neha Singh
1. The Research Design and Standards Organization (RDSO) is an ISO 9001 research and development organization under the Ministry of Railways of India that functions as a technical advisor for railway design, construction, and standards.
2. The presentation discusses various non-destructive testing (NDT) techniques used to evaluate the strength and properties of concrete structures without damaging them.
3. NDT methods described include rebound hammer, ultrasonic pulse velocity, Windsor probe, core cutter, permeability tester, and more to assess properties like compressive strength, crack detection, reinforcement details, and corrosion.
Ecopetrol, Colombia's national oil company, installed over 300 fiber Bragg grating strain sensors on 71 critical sections of their oil pipeline network to monitor soil movements and prevent ruptures. The sensors provide bi-weekly strain readings to identify accumulating stresses and potential failures. Since 2013, the system has helped avert two ruptures and informed maintenance decisions. The non-intrusive sensors offer advantages over traditional methods like immunity to electrical interference and not requiring recalibration.
Balluff provides solutions for hydraulic systems, including sensors and position measurement systems. As a leading sensor specialist with over 90 years of experience, Balluff offers innovative products tested in their accredited laboratory. Their comprehensive product portfolio includes sensors for position detection, liquid level monitoring, pressure monitoring, and network connectivity to support hydraulic systems. Balluff works closely with customers to provide customized solutions and worldwide support.
When great forces and torque are to be generated, hydraulic systems are used. They enable compact design and, therefore,high power density. They are self-lubricating, robust and provide long-term stability.
With the suitable sensors, the hydraulic systems provide solutions for almost every application. From the super-fast control in flight simulators to the most heavy-duty applications underground or in tunnel construction.
Balluff sensors and position measurement systems are designed for this wide range of applications.
Whether individual applications or large-scale projects, durable and robust Balluff technology supports the maximum availability of systems and supports their long service life. Balluff sensors are optimized in our accredited in-house laboratory through. Highly Accelerated Life Tests (HALT). While doing so, the products are already subject to extreme loads during development, possible weak points are removed and a robust product design is ensured. Through extremely durable products, Balluff offers first class quality for all areas of hydraulics:
■Products for position sensing and end
position detection in hydraulic cylinders
and valves
■Capacitive sensors for monitoring liquids
■Pressure sensors for monitoring the hydraulic
circuit
■Network and connection technology for
industrial communication
■Worldwide locations with technical consulting,
sales, after-sales service and spare parts supply
Balluff works closely with suppliers of subsystems,
plant engineers and research institutes to achieve this.
This document provides guidelines for selecting measurement instruments and their locations for monitoring earth and rockfill dams. It describes various types of measurements needed, including pore pressure, movements, seepage, strains/stresses, and dynamic loads from earthquakes. Planning the instrumentation system is important to ensure required data is obtained during construction and the dam's lifetime. The document discusses different instruments for measuring vertical and horizontal movements, such as surface markers, cross-arm installations, hydraulic devices, magnetic probes, and inclinometers.
This presentation discusses excavation and trenching safety. It outlines the key safety requirements including proper sloping, shoring or benching of trench walls based on soil type and depth. Collapses are the most common accident and can occur rapidly. Proper planning, inspections for cracking or bulging walls, and emergency procedures are essential. Ladders or ramps are required for entry/exit and spoils must be kept back from the trench edge.
Learn about the latest technologies and techniques for dam structural monitoring and instrumentation with Encardio Rite. Stay informed on the importance of dam safety and how to ensure the longevity and stability of your dam with our informative blog posts.
Equipment contact with power lines remains one of the top concerns of crane and rigging professionals throughout the world. What is the impact of line voltages and working distances? This presentation identifys work zones, where to mark zones and how to prevent equipment and personnel encroachment in these areas. Mr. Smith also discusses the use of insulated links, non-conductive rigging, required signage and training requirements plus provide key elements of a power line safety system for mobile cranes on a jobsite. If your company is located outside the U.S. and not governed by OSHA rules, this presentation will showcase industry best practices which can be employed no matter where your jobsite is located.
Speaker: Bill Smith, Vice President, NBIS
In-Place Pipe Support Load Testing and Hanger Surveys_Part of a Best in Class...Britt Bettell
- A best-in-class piping fitness-for-service program involves regular visual inspections of pipe supports and hangers, as well as in-situ load testing of suspect supports to determine actual load values.
- In-situ load testing uses hydraulic tools to unload pipe hangers without disconnecting them from piping, allowing testing of critical online systems. It measures the actual load a hanger is supporting.
- Proper pipe support maintenance and load testing is important for the safe and reliable operation of piping systems, as required by various codes and standards, especially for high-risk creep-exposed lines. Load test data improves the accuracy of creep stress analyses.
This document provides guidelines for installing and observing cross arms to measure internal vertical movement in earth dams. It describes the components of the mechanical cross arm installation including the base extension, cross arm units, spacer sections, and top section. It provides details on installing each component as the dam is constructed in rock-free or rocky soils. Observation involves using a measuring torpedo attached to a steel tape or cable to take settlement readings from the installed cross arm system.
A-Guide-on-Structural-Hea.9331849.powerpoint.pptxAzeem Muhammed
Structural health monitoring is a process to monitor large structures like bridges, tunnels, dams, and buildings to detect safety issues or potential failures. It works by installing sensors that measure parameters like strain, tilt, load, cracks, vibrations, movement, and pressure. The sensor data is logged in real-time by data loggers and can be viewed on mobile or web-based interfaces. This allows engineers to monitor the structure's performance, verify its design assumptions, ensure safe construction, and provide early warnings of any issues so preventative action can be taken. Regular monitoring through a structure's lifespan helps maintain safety and extend its working life.
1) The document discusses occupational safety and health procedures related to disconnecting utilities and preparing demolition sites. It outlines various utilities that may be present on worksites, including electric, gas, water, steam, and sewer lines.
2) Safety procedures for lockout/tagout of utilities are described, including notifying employees, shutting down equipment, and applying lockout devices to energy isolating devices.
3) Guidelines are provided for demolition works including inspections, securing unstable structures, clearing hazardous materials, installing catch platforms, and the safe disposal of debris. Explosives use and an example demolition project are also summarized.
UNIT 3 Part B - Safety in Special Construction Operations.pdfPinakRay1
1. The document discusses various safety considerations for special construction operations including transmission towers, railways, power plants, and transformer installations. Personal protective equipment, gangways, and different types of ladders are also covered.
2. Key safety tips for nuclear power plants include emphasizing remote equipment handling, inspecting safety equipment, monitoring radiation, protecting against cyberthreats, and wearing tinted goggles.
3. When working at heights, the document recommends doing as much work as possible from the ground, using scaffolding over ladders, and ensuring equipment is suitable, stable, strong, maintained and checked regularly.
The document provides details of a technical seminar presentation on safe crane and lifting operations. It includes an introduction by the presenter, objectives of the seminar, literature review on previous related studies, descriptions of lifting principles and major hazards associated with crane work. It also outlines safety devices for mobile cranes, best practices for crane operation and rigging, rigging selection criteria, and concludes with a case study of a crane accident. The presentation aims to educate about safe crane use and lifting procedures to prevent occupational accidents.
HT & LT Bus Ducts Manufacturer in Telangana and Andhra PradeshMohit Bathineni
We manufacture best quality High Tension (HT) & Low Tension (LT) Bus Duct’s in Telangana and Andhra Pradesh. We are pioneers in design, engineering & manufacturer of various types of bus ducts and bus trunking systems.
ROBOT AIDED TUNNEL INSPECTION AND MAINTENANCE SYSTEMVineeshkumar K V
The document describes a robot aided tunnel inspection and maintenance system. It discusses common tunnel defects, current tunnel inspection methods, and the need for automated inspection using robotics. The system uses a robot arm mounted on a mobile platform with a specially designed tool for tasks like surface preparation, crack injection, and installing fiber reinforced polymer composites. The tool integrates cameras, lasers, and other sensors to allow automated inspection and maintenance while improving safety, efficiency, and results compared to manual methods.
The document provides an overview of the key activities involved in constructing an onshore pipeline, from initial surveying and acquiring the right of way to final testing and commissioning. It describes 16 main stages of pipeline construction: survey, right of way, stringing, bending, welding, non-destructive testing, field joint coating, trenching, lowering, cathodic protection, backfilling, restoration of right of way, cleaning, gauging and hydrotesting, and river/road crossings. For each stage, it lists the quality control activities the inspector should perform to ensure specifications and standards are followed.
This document provides guidelines for instrumentation of concrete and masonry dams. It outlines obligatory and optional measurements for dams, including uplift pressure, seepage, temperature, and displacement. Obligatory measurements include uplift pressure, seepage, temperature inside the dam, and displacement measurements using plumb lines or other methods. Optional measurements that may provide additional insights include stress, strain, pore pressure, and seismicity measurements. The document describes different types of measurements in detail and how they can be used to monitor dam performance and safety over time.
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The CBC machine is a common diagnostic tool used by doctors to measure a patient's red blood cell count, white blood cell count and platelet count. The machine uses a small sample of the patient's blood, which is then placed into special tubes and analyzed. The results of the analysis are then displayed on a screen for the doctor to review. The CBC machine is an important tool for diagnosing various conditions, such as anemia, infection and leukemia. It can also help to monitor a patient's response to treatment.
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2. NECESSITYOFGEOTECHNICAL
INSTRUMENTATION
FINDING OUT THE ENGINEERING PROPERTIES OF THE
SOIL.
MODIFYING THE ENGINEERING PROPERTIES OF THE SOIL
TO THE DESIRED LEVEL.
DESIGN OF THE STRUCTURE BASED ON THE PROPERTIES.
MONITORING THE GEOTECHNICAL CONDITIONS OR
BEHAVIOR OF THE STRUCTURE DURING THE
CONSTRUCTION PROCESS.
CHANGES IN THE DESIGN BASED ON THE BEHAVIOR.
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3. IMPORTANCE OFMONITERING INSTRUMENTS
TO OBSERVE THE BEHAVIOR OF THE STRUCTURE
MONITORING INSTRUMENTS ARE REQUIRED .
INSTRUMENTATION IS A TOOL TO ASSIST WITH THESE
OBSERVATIONS. THEY ARE OUR EYES AND EARS INSIDE
THE ROCK.
INSTRUMENTATION IS USED TO MEASURE THE RESPONSE
(DEFORMATION, STRESS ETC.) OF SOIL OR ROCK TO
CHANGES IN LOADING OR SUPPORT ARRANGEMENTS,
AND FROM THE MEASUREMENTS TAKEN, THE NEED FOR
MODIFICATIONS TO THE LOADING OR SUPPORT
ARRANGEMENTS IS DETERMINED.
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5. SITE INVESTIGATION.
Instruments are used to characterize and determine initial site
conditions.
Common parameters of interest in a site investigation are pore
pressure, permeability of soil, slope stability etc.
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6. DESIGNVERIFICATION
Instruments are used to verify design assumptions.
Instrumentation data from the initial stage of a project may show the
need or provide the opportunity to modify the design in later stages.
For example, data obtained from NATM shotcrete cells in the initial
stretch of tunnel is used to revise the thickness of shotcrete in the
later stages.
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7. CONSTRUCTION CONTROL
Instruments are installed to monitor the effects of construction.
Instrument data helps the engineer to determine how fast construction
can proceed without adverse effects on the foundation soil and
construction materials used.
For example, in tunnel construction, the data obtained from the load
cells helps the geotechnical engineer to know if the stresses in the
excavated tunnel have been stabilized and how fast he can proceed
with further excavation.
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8. SAFETY
Instruments can provide early warning of impending failure.
In case of metro railway tunnels instruments provide early
warning through real time monitoring systems available on the
internet for any excessive and undue ground movements
affecting the adjoining premises, structure and utilities like the
railways, power lines, water lines etc.
within the zone of influence of the excavations or tunnels. This
allows for implementation of preventive remedial actions well
within time.
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9. LEGALPROTECTION
Instruments provide designers and contractors the basis of a
legal defence should resident and owners of adjacent properties
blame construction for damage to their property and life.
This aspect gains prominence in constructions in populated
areas such as for underground metro railways
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10. PERFORMANCE
Instruments are used to monitor the in-service performance of
a structure.
For example, monitoring leakage, pore water pressure and
deformation can provide an indication of the perform bolts and
movements within a tunnel can provide an indication of the
stability of tunnel.
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12. ROOF TO FLOOR CONVERGENCE MEASUREMENT
Used to measure deformation in tunnels by measuring contraction ( or elongation )
Procedure : Measurements are taken by simply stretching the telescopic rod
between the reference points, and reading the graduations on the rod. These
indicators are useful for understanding the roof to floor closure in the advance
galleries at various stages of extraction.
TELESCOPIC
CONVERGENCE ROD
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14. REMOTE CONVERGENCE
INDICATOR
• For monitoring convergence in
roof
• Sensor – Vibrating wire type or
Potentiometric type
• Needs laying of wire from
instrument location to
measurement site
• Fails immediately with the
failure of immediate roof
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15. STRATAMONITORING BYTELLTALES
• Tell tale is strata – extensometer.
• It provides pre-emptive warning of roof-falling.
• The dual-height tell tale provides an immediate visible
warning, distinguishing between movement above and below
rock-bolted height.
TYPES
• Single height tell tale
• Dual height tell tale
• Three point tell tale
• Four point tell tale
• Rotary tell tale
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16. SINGLE HEIGHTTELLTALE
• It comprises a strata movement indicator usually with color
bands and/or graduations.
• a mechanical tell tale consists of a strata movement indicator
positioned in the mouth of a drilled hole and attached to an
anchor installed up the hole
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17. Dual height tell tale
• Dual Height tell tale is
designed to be installed
for monitoring the
bolted strata.
• They have two
versions – one for dry
drill holes and the
other for watery drill
holes.
• This is designed to be
installed following the
installation of roof bolt
reinforcement.
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19. ACTION LEVELS
• GREEN 0 - 25 mm
• YELLOW 25 - 50 mm
• RED 50 mm +
ACTIONS
• GREEN No action required, continue routine monitoring
• YELLOW Identify height of softening [HOS].
If HOS is above bolts, install longer
reinforcement.
If below top of bolts, install additional standard
length reinforcement to increase density of
support.
• RED Restrict access.
Investigate.
Install longer reinforcement
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20. RotaryTell tale Extensometer
• It is useful where the conventional method of Roof support system is
not convenient or possible.
• Movement of the strata is indicated with a magnification of 1:15.
• It gives visual indication to a workman regarding the status of Roof
stability.
• Rapid and simple to install.
• Rotary type are useful for variable depth.
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21. MAGNETEXTENSOMETER
• The Magnet
Extensometer consists of
a series of magnets that
are installed with an
access pipe.
• The magnets are
anchored at specified
depths.
• Measurements are taken
by lowering a probe
through the access pipe
to detect the depth of the
magnets.
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22. VIBRATING WIRE LOAD CELLS
• The load cell is a transducer working
on vibrating-wire principle.
• It has three stretched wires housed in
a metal cylinder, which are plucked
by an electric pulse of high energy.
• Changes in the load exerted on the
cell cause changes in the length of the
wire, resulting in variations of
frequency of vibration of the wire.
• As the load increases the frequency
decreases accordingly and vice-versa.
• This frequency is measured by a
digital read-out unit, and is converted
into load using calibration charts.
Efficacy and adequacy of the support
system can be inferred on the basis of
these load cells.
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23. ROCKBOLTLOAD CELL
• The load cell is a transducer working on vibrating-wire
principle.
• The load cells should be installed under the roof bolts using
specially prepared steel seating arrangement .
• The load cells should be installed at the junctions to understand
the change in load over the roof bolt during the operation.
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24. Mechanical Load Cell
• Load cell consists of an elastic disc element sandwiched
between two plates.
• The disc deflects under load and changes distance between
plates.
• The deflection is measured with a dial gauge or suitable
electronic transduced.
• It has limited application due to nonlinear calibration curve
and restricted application.
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25. STRESS CELL
• Principle : These are used for measuring unidirectional stress
change in the pillar. It consists essentially of a wire tensioned
across a steel cylinder (38 mm diameter). As the stress within
the rock/coal changes, the cylinder deforms, causing tension in
the wire to change.
• Procedure : A bore hole of 38 mm diameter is required for
installing the stress meters, preferably at mid height of the
pillar either horizontally or slightly rising/dipping according to
dip of the seam. The stress meter along with wedge and platen
assembly is set in the borehole with the help of special
installation tools, at a depth of about 4 to 9 m.
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27. Scope and application
The rule applies to construction of underground tunnels, shafts,
chambers, and passageways. It also applies to cut-and-cover
excavations, both those physically connected to tunnels and those that
create conditions characteristic of underground construction. Hazards
common to such work include reduced natural ventilation and light,
difficult or limited access and egress, exposure to air contaminants,
fire, and explosion
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28. Provisions of the
standard
• The standard gives employers the flexibility to select from a variety
of appropriate and effective methods of controlling workplace
hazards
• In underground construction. It includes a safety program focusing
on instructing workers in topics appropriate to specific jobsites
• And it gives specific duties and responsibilities to a “competent
person.”
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29. Competent person
• A “competent person” is one capable of identifying existing and
predictable workplace hazards who is authorized to take corrective
• action to eliminate them
• Duties of competent person
• Monitoring air
• Inspecting the work area for ground stability
• Inspecting all drilling equipment prior to each use
• Inspecting hauling equipment before each shift and visually
checking all hoisting machinery, equipment, anchorages, and rope at
the beginning of each shift and during hoisting
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30. Safety instruction
• Employers must ensure that workers are instructed on
the recognition
• and avoidance of hazards associated with underground
construction.
• Instruction must include the following topics that are
appropriate to
• each jobsite:
• Air monitoring
• Ventilation and illumination
• Communications
• Flood control
• Mechanical and personal protective equipment
• Explosives: fire prevention and protection
• Emergency procedures: evacuation plans and check-
in/check- out procedures
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31. Access and egress
• Employers must provide safe access to and egress from all
workstations and prevent unauthorized underground entry. Completed
• Unused sections of an underground work area must be barricaded.
• Unused openings must be covered, fenced off, or posted with warning
• signs indicating “Keep Out” or other appropriate language
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32. Check-in/check-out
• Employers must maintain a check-in/check-out procedure that
ensures above-ground personnel can maintain an accurate
count of people who are underground, in case of an
emergency. At least one
• Designated person must be on duty at the surface whenever
anyone is working underground. That person is responsible for
securing
• Immediate aid in case of an emergency
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33. Gassy operations
• • Using more-stringent ventilation requirements
• • Using only diesel equipment approved for use in gassy operations
• • Posting each entrance with warning signs and prohibiting smoking
and personal sources of ignition
• • Maintaining a fire watch when hot work is performed
• • Suspending all operations in the affected area until all special
requirements are met or the operation is declassified
• Additional air monitoring is also required during gassy conditions
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34. SPECIALAIRMONITORING
REQUIREMENTS
• The employer must assign a "competent person" to perform air
monitoring. If this individual determines that air contaminants may
present a danger to life at any time, the employer must
immediately take all necessary precautions and post a notice at all
entrances to the underground site about the hazardous condition
and his responsible for checking air quality
test for oxygen first
testing for methane and other flammable gases
hydrogen sulfide levels
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35. Illumination
• As in all construction operations, the rule requires that proper
illumination be provided during tunneling operations, as
specified
• When explosives are being handled, acceptable portable
lighting equipment must be used within 50 feet of any
underground heading
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36. Fire prevention and control
• open flames and fires are prohibited in all underground
construction activities, except for hot-work operations.
• Smoking is allowed only in areas free of fire and explosion hazards.
• Employers must post signs prohibiting smoking and open flames
where such hazards exist
• Gases such as acetylene, liquefied petroleum, and methyl acetylene
propadiene (stabilized), may be used underground only for hot-
work operations.
• Leaks and spills of flammable or combustible fluids must be cleaned
up immediately.
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37. Safety provisions
• —IS: 4756:- 1978 – Safety Code for Tunnelling work
• —IS: 3764 –1966 – Safety Code for Excavation work
• —IS: 4081-1986 – Safety Code for Blasting and Related drilling
operations
• —IS: 4138-1977 – Safety Code for Working on Compressed Air
• —IS: 7293-1974 – Safety Code for Working with Construction
Machinery
• —IS: 5878 (Various parts) – Codes of practices relating to
tunnelling and underground excavations
• —Indian Explosive Act -1988
• —Indian Explosive Rules -1983
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39. • Minimum 50 lux at headings during drilling, mucking 70 m.
and scaling.
• Minimum 30 lux for trolley track working area.
• Minimum 10 lux for other areas inside the tunnel or on
approach cut/roads.
• Emergency lights (battery operated) at the working faces and
at regular interval along the tunnel.
• Proper earthling and grounding of all electrical apparatus.
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40. Medical facilities:
• First Aid box with experienced first aid attendant with his
distinguishing badge on each shift.
• Stretchers in every shift at portal.
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41. Protective wear:
• Helmet, steel tow safety shop, gum boots for each worker.
• Sign boards 1x1.5m in size to be displayed at the approach
“Construction AREA, HELMET required beyond this point”
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43. Telephone System:
• For communication between control locations inside tunnel
and portal (when more than 500m)
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44. Ventilation
• Essential to make working space safe for workers by keeping
the air fresh and repairable and by eliminating harmful and
obnoxious dust, dynamite fumes and other gases. Mechanical
ventilation must be used for long tunnels.
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45. • It is essential to ensure
• Temp < 40 C dry and < 29 C wet at the working place.
• Concentration of gases in side the tunnel by volume
a) Oxygen not less than 19.5%
b) Carbon monoxide not more than 0.005%
c) Carbon Dioxide not more than 0.5%
d) Hydrogen Sulphide not more than 0.001%
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46. Sanitation and Drinking
Water
• Sanitation - Unless the worksite is within 500 m of the portal of
the tunnel, sanitation facilities shall be provided close by.
• Drinking Water- Drinking water, at least 5 litre per person
employed in the shift, shall he provided near the portal and
also inside the longer tunnels.
• Washing and cleaning facilities shall be provided for all
workers near the portal.
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48. Emergency Planning &
Mitigation of Risk
• to ensure safety of tunnel workers and other stakeholders
• A culture of safety can be enhanced by in-house training,
communication through toolbox meetings and display of
procedures and escape plans on notice boards.
• table top exercise and regular drills shall be conducted once in
every six months.
• Accountability for safety performance must be appropriately
allocated through the entire safety management process, in
particular to the emergency plan
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51. Safety measures for blasting
• Based on IS :4081- 1986.
• No metals except approved metal truck bodies shall be
allowed to come in contact with cases of explosives.
• Blasting caps, electric blasting caps or primers shall not be
stored in the same box, container or room with other
explosives.
• Smoking shall be prohibited in the storage area of explosives
and in its vicinity.
• Packages containing explosives shall not be allowed to remain
in the sun.
• Explosives shall not be carried in the pockets or folds of
clothing by any person.
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52. • All electrical wiring and equipment of storage area shall be
adequately insulated and protected against mechanical
damage to prevent short-circuiting.
• Children and unauthorized or unnecessary persons shall not
be present where explosives are being handled or used.
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53. Safety measures for drilling
• No drilling shall be started until previous holes in the blasted
area are flushed with air and water.
• While planning drilling operations for blasting purposes,
consideration must be given to the nature of stratum and the
overburden with a view to avoiding the possibilities of land-
slides after blasting.
• The position of all holes to be drilled shall be marked out with
white paint.
• The face of rock shall be carefully examined before drilling, to
determine the possible presence of unfired explosive.
• The diameter of the bore of each hole shall be greater than
the outside diameter of the cartridges of explosive.
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54. • explosives shall not be forced down a bore hole or on
obstruction in a bore hole.
• A bore hole near another hole loaded with explosives shall
not be sprung.
• No holes shall be loaded except those to be fired on the next
round of blasting and after blasting.
• Drilling shall not be resumed after blasts have been fired until
a thorough examination has been made.
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