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EXCAVATION OF




      Author: Partha Das sharma, (B.Tech – Hons., in Mining Engineering)
E.mail: sharmapd1@gmail.com, Website: http://miningandblasting.wordpress.com/
TERMINOLOGY for UNDERGROUND
          STRUCTURES


Adit
Tunnel
Subway
Shaft
Chamber
Portal
Pilot adit
Centre
Face
Wall ~ site
Floor
Roof

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Overbreak
Excavated profile
Natural archling
Load
Support
Failure
Gentle failure
Rock burst
Squeezing ground
Swelling ground
Clay-filled joint
Long term stability
Ground treatment
Support before excavation

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Jet grouted roof cover
Shotcrete initial lining
Jet grouted floor cover
Top heading
Invert
Bench
Final concrete lining
SHIELD tunnelling method
CUT & COVER tunnelling method
TBM (Full face ~ Total Boring Machine)
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TERMINOLOGY for EXCAVATIONS of
        ROCKS & SOILS
DRILLING
   Hardness
   Toughness
   Abrasiveness
   Structure
   Drilkling fluids
AUGERING
MACHINE BORING
   Total Boring Machine (TBM)
   Full face excavation
BLASTING
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SCRAPING
RIPPING
DIGGING
GROUND WATER
  Control of groundwater
  Groundwater flow
  Rate of flow
  Volume of flow
  Boundaries




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TUNNEL DESCRIPTION

1.   Made into natural material (rocks)
2.   Empty inside
3.   Carry the loads itself
4.   Both ends are open to atmosphere
5.   Generally horizontal
6.   Thick walled structure looks like cylinder



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1- Key stone
2- Arch
3- Wall
4- Floor
5- Bench
6- Bench line or plane
7- Top heading
8- Invert

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Tunnel Section for Swelling Ground




       1- Digging section
       2- Support
       3- Swelling section
       4- Pressurized area
       5- Flow direction of water

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SURFACE EXCAVATIONS

Deformation & failure




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UNDERGROUND EXCAVATIONS
In Rock
In Sediment
   Stability & Arching
   Water
     Dry tunnel...............above water table
     Wet tunnel..............below water table
   Gases
     Carbon dioxide (CO2)
     Carbon monoxide (CO)
     Methane (CH4)
     Hydrogen sulphide (H2S)
     Other gases

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Gas bursts
Rock falls
Rock bursts
Squeezing ground
Temperature
Subsidence




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EXPLORATION & INVESTIGATIONS
    RELATED of SLOPE STABILITY


Geomorphologic maping and preparation of
longitudinal & cross sections
Geological maping & surveyings (aerial
photographs)
Geophysical surveyings
Underground explorations, boreholes
Ground water surveyings
Laboratory tests
Model studies
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SURFACE EXCAVATIONS


Permanent
Short term excavations




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SUBSURFACE EXCAVATIONS


1.        GEOLOGY
     a.    Soil profile or hard rock geology
     b.    Structure
     c.    Ground water (hydrogeology)
     d.    Stability




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2.        INVESTIGATIONS
     a.    Mapping (Topographic, geologic, etc...)
     b.    Geophysical surveying (especially seismic
           velocity of rocks)
     c.    Trial pits & boreholes
     d.    General and local stability analysis
     e.    Decide to excavation method




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UNDERGROUND EXCAVATIONS


Adit, shaft, incline, large chamber
Tunnel
Subway ~ metro
Underpass
Shelter
Power house
Ware house, store, mining ...etc


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GASES
              (can be lethal or burst)

Carbon monoxide (CO) 0.97 of air
Carbon dioxide (CO2) 1.53 of air
Methane (CH4)        0.55 of air
   (Highly explosive with air) marsh gas

Hydrogene sulphide (H2S) 1.19 of air
  (Highly toxic and explosive)
Sulphur dioxide (SO2)


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ROCK FALL

SQUEEZING GROUND (sand, silt, shale, clay)

ROCK BURST

BULKING (Increase in volume, 10-40%)



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FACTORS EFFECTING
         EXCAVATION of ROCKS

Mineralogical composition of rocks
Texture & fabric
Petrographic features
Structure
Rock mass
Strike & dip of beds in relation to face of
excavation
Intensity of tectonic disturbances
Degreee of weathering
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RESISTANCE of ROCKS to EXCAVATION


Loose soils
Soil easy to spade
Soil easy to dig
Crumbling weak rocks
Rocks easy to blast
Rocks difficult to blast
Rocks very difficult to blast




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TUNNELLING METHODS
SHIELD TUNNELLING METHOD


This method involves the use of shield machine to
drive the tunnels below the ground.
After completion of a work shaft, the shield machine
is lowered into the shaft and assembled there before
excavation and construction of the tunnels using
precast concrete lining segments of about 1.2 meter
width.
This construction method causes minimal disruption
to traffic and the environment because all the work
takes place below ground and the ground level
environment is unaffected.

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CUT and COVER TUNNELLING METHOD


This construction method, whereby the site is fully
excavated, the structure built and then covered over,
uses diaphragm walls as temporary retaining walls
within the site area.
Step one :Construction of diaphragm walls, pin piles,
and decking.
Step two :Excavation within the diaphragm walls,
installing struts as work progresses.
Step three :Construction of permanent floor slabs and
walls.
Step four : Fitting out the internal structures,
backfilling, and reinstating the surface structures.

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TBM (Tunnel Boring Machine)


1.   Mechanical-support TBM
2.   Compressed-air TBM
3.   Slurry shield TBM
4.   Earth pressure balance machine
5.   Mixed-face shield TBM




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1- Mechanical Support TBM

 A mechanical-support TBM has a full-face
 cutterhead which provides face support by
 constantly pushing the excavated material
 ahead of the cutterhead against the
 surrounding ground.




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2- Compressed-Air TBM

 A compressed-air TBM can have either a full-
 face cutterhead or excavating arms.
 Confinement is achieved by pressurizing the
 air in the cutter chamber.




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3- Slurry Shield TBM

 A slurry shield TBM has a full-face
 cutterhead. Confinement is achieved by
 pressurizing boring fluid inside the cutterhead
 chamber.




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4- Earth Pressure Balance Machine

 An earth pressure balance machine has a
 full-face cutterhead. Confinement is achieved
 by pressurizing the excavated material in the
 cutterhead chamber.




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5- Mix-Face Shield TBM

 Mix-face shield TBMs have full-face
 cutterheads and can work inclosed or open
 mode and with different confinement
 techniques.




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EFFECT of GEOLOGICAL STRUCTURES
     to TUNNEL EXCAVATION
 Effect of soil layers: horizontal, vertical and
 inclined layers have different kinds of loading
 conditions for tunnels.




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Effect of faults: the relation between the fault
slope direction and the tunnel direction, width of
the fault zone, type and thickness of the fill
material and the hydrostatic pressures in both
sides of the fault are some problems in the
tunnelling.




            Relation between the fault zone and the tunnel

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Tunnel excavations in the slopes: the
discontinuities (layers, fissures) inclined inside or
outside of the slope are very important regarding the
stress and strength of the tunnel.




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Effect of the folds: While tunnel is excavated in an
      area that contains folded rocks, different stresses and
      conditions may occur depending on the fold type.




                                                         Fold axis and the tunnel direction is parallel
Fold axis and the tunnel direction is vertical




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CLASSIFICATION of ROCKS for
  TUNNELING PURPOSES
Classification of rocks for engineering
purposes is needed in analyzing the project
costs and to obtain an economic and reliable
solution.

The classification of the rocks, that the tunnel
will be constructed in, is first done by
Terzaghi. But, it is too general and gives
qualitative results.
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Rock classification and determination of unsupported span

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ONE of the LONGEST IRRIGATION TUNNELS in
               the WORLD




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Consist of two concrete lined tunnels
 each of which is 7.62 m in diameter and
26.4 km in length discharging water from
      the reservoir of Atatürk Dam.




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TERMINOLOGY FOR UNDERGROUND EXCAVATIONS

  • 1. EXCAVATION OF Author: Partha Das sharma, (B.Tech – Hons., in Mining Engineering) E.mail: sharmapd1@gmail.com, Website: http://miningandblasting.wordpress.com/
  • 2. TERMINOLOGY for UNDERGROUND STRUCTURES Adit Tunnel Subway Shaft Chamber Portal Pilot adit Centre Face Wall ~ site Floor Roof http://miningandblasting.wordpress.com/ 2
  • 3. Overbreak Excavated profile Natural archling Load Support Failure Gentle failure Rock burst Squeezing ground Swelling ground Clay-filled joint Long term stability Ground treatment Support before excavation http://miningandblasting.wordpress.com/ 3
  • 4. Jet grouted roof cover Shotcrete initial lining Jet grouted floor cover Top heading Invert Bench Final concrete lining SHIELD tunnelling method CUT & COVER tunnelling method TBM (Full face ~ Total Boring Machine) http://miningandblasting.wordpress.com/ 4
  • 5. TERMINOLOGY for EXCAVATIONS of ROCKS & SOILS DRILLING Hardness Toughness Abrasiveness Structure Drilkling fluids AUGERING MACHINE BORING Total Boring Machine (TBM) Full face excavation BLASTING http://miningandblasting.wordpress.com/ 5
  • 6. SCRAPING RIPPING DIGGING GROUND WATER Control of groundwater Groundwater flow Rate of flow Volume of flow Boundaries http://miningandblasting.wordpress.com/ 6
  • 7. TUNNEL DESCRIPTION 1. Made into natural material (rocks) 2. Empty inside 3. Carry the loads itself 4. Both ends are open to atmosphere 5. Generally horizontal 6. Thick walled structure looks like cylinder http://miningandblasting.wordpress.com/ 7
  • 9. 1- Key stone 2- Arch 3- Wall 4- Floor 5- Bench 6- Bench line or plane 7- Top heading 8- Invert http://miningandblasting.wordpress.com/ 9
  • 10. Tunnel Section for Swelling Ground 1- Digging section 2- Support 3- Swelling section 4- Pressurized area 5- Flow direction of water http://miningandblasting.wordpress.com/ 10
  • 11. SURFACE EXCAVATIONS Deformation & failure http://miningandblasting.wordpress.com/ 11
  • 12. UNDERGROUND EXCAVATIONS In Rock In Sediment Stability & Arching Water Dry tunnel...............above water table Wet tunnel..............below water table Gases Carbon dioxide (CO2) Carbon monoxide (CO) Methane (CH4) Hydrogen sulphide (H2S) Other gases http://miningandblasting.wordpress.com/ 12
  • 13. Gas bursts Rock falls Rock bursts Squeezing ground Temperature Subsidence http://miningandblasting.wordpress.com/ 13
  • 14. EXPLORATION & INVESTIGATIONS RELATED of SLOPE STABILITY Geomorphologic maping and preparation of longitudinal & cross sections Geological maping & surveyings (aerial photographs) Geophysical surveyings Underground explorations, boreholes Ground water surveyings Laboratory tests Model studies http://miningandblasting.wordpress.com/ 14
  • 15. SURFACE EXCAVATIONS Permanent Short term excavations http://miningandblasting.wordpress.com/ 15
  • 16. SUBSURFACE EXCAVATIONS 1. GEOLOGY a. Soil profile or hard rock geology b. Structure c. Ground water (hydrogeology) d. Stability http://miningandblasting.wordpress.com/ 16
  • 17. 2. INVESTIGATIONS a. Mapping (Topographic, geologic, etc...) b. Geophysical surveying (especially seismic velocity of rocks) c. Trial pits & boreholes d. General and local stability analysis e. Decide to excavation method http://miningandblasting.wordpress.com/ 17
  • 19. UNDERGROUND EXCAVATIONS Adit, shaft, incline, large chamber Tunnel Subway ~ metro Underpass Shelter Power house Ware house, store, mining ...etc http://miningandblasting.wordpress.com/ 19
  • 20. GASES (can be lethal or burst) Carbon monoxide (CO) 0.97 of air Carbon dioxide (CO2) 1.53 of air Methane (CH4) 0.55 of air (Highly explosive with air) marsh gas Hydrogene sulphide (H2S) 1.19 of air (Highly toxic and explosive) Sulphur dioxide (SO2) http://miningandblasting.wordpress.com/ 20
  • 21. ROCK FALL SQUEEZING GROUND (sand, silt, shale, clay) ROCK BURST BULKING (Increase in volume, 10-40%) http://miningandblasting.wordpress.com/ 21
  • 22. FACTORS EFFECTING EXCAVATION of ROCKS Mineralogical composition of rocks Texture & fabric Petrographic features Structure Rock mass Strike & dip of beds in relation to face of excavation Intensity of tectonic disturbances Degreee of weathering http://miningandblasting.wordpress.com/ 22
  • 23. RESISTANCE of ROCKS to EXCAVATION Loose soils Soil easy to spade Soil easy to dig Crumbling weak rocks Rocks easy to blast Rocks difficult to blast Rocks very difficult to blast http://miningandblasting.wordpress.com/ 23
  • 25. SHIELD TUNNELLING METHOD This method involves the use of shield machine to drive the tunnels below the ground. After completion of a work shaft, the shield machine is lowered into the shaft and assembled there before excavation and construction of the tunnels using precast concrete lining segments of about 1.2 meter width. This construction method causes minimal disruption to traffic and the environment because all the work takes place below ground and the ground level environment is unaffected. http://miningandblasting.wordpress.com/ 25
  • 27. CUT and COVER TUNNELLING METHOD This construction method, whereby the site is fully excavated, the structure built and then covered over, uses diaphragm walls as temporary retaining walls within the site area. Step one :Construction of diaphragm walls, pin piles, and decking. Step two :Excavation within the diaphragm walls, installing struts as work progresses. Step three :Construction of permanent floor slabs and walls. Step four : Fitting out the internal structures, backfilling, and reinstating the surface structures. http://miningandblasting.wordpress.com/ 27
  • 29. TBM (Tunnel Boring Machine) 1. Mechanical-support TBM 2. Compressed-air TBM 3. Slurry shield TBM 4. Earth pressure balance machine 5. Mixed-face shield TBM http://miningandblasting.wordpress.com/ 29
  • 30. 1- Mechanical Support TBM A mechanical-support TBM has a full-face cutterhead which provides face support by constantly pushing the excavated material ahead of the cutterhead against the surrounding ground. http://miningandblasting.wordpress.com/ 30
  • 31. 2- Compressed-Air TBM A compressed-air TBM can have either a full- face cutterhead or excavating arms. Confinement is achieved by pressurizing the air in the cutter chamber. http://miningandblasting.wordpress.com/ 31
  • 32. 3- Slurry Shield TBM A slurry shield TBM has a full-face cutterhead. Confinement is achieved by pressurizing boring fluid inside the cutterhead chamber. http://miningandblasting.wordpress.com/ 32
  • 33. 4- Earth Pressure Balance Machine An earth pressure balance machine has a full-face cutterhead. Confinement is achieved by pressurizing the excavated material in the cutterhead chamber. http://miningandblasting.wordpress.com/ 33
  • 34. 5- Mix-Face Shield TBM Mix-face shield TBMs have full-face cutterheads and can work inclosed or open mode and with different confinement techniques. http://miningandblasting.wordpress.com/ 34
  • 35. EFFECT of GEOLOGICAL STRUCTURES to TUNNEL EXCAVATION Effect of soil layers: horizontal, vertical and inclined layers have different kinds of loading conditions for tunnels. http://miningandblasting.wordpress.com/ 35
  • 36. Effect of faults: the relation between the fault slope direction and the tunnel direction, width of the fault zone, type and thickness of the fill material and the hydrostatic pressures in both sides of the fault are some problems in the tunnelling. Relation between the fault zone and the tunnel http://miningandblasting.wordpress.com/ 36
  • 37. Tunnel excavations in the slopes: the discontinuities (layers, fissures) inclined inside or outside of the slope are very important regarding the stress and strength of the tunnel. http://miningandblasting.wordpress.com/ 37
  • 38. Effect of the folds: While tunnel is excavated in an area that contains folded rocks, different stresses and conditions may occur depending on the fold type. Fold axis and the tunnel direction is parallel Fold axis and the tunnel direction is vertical http://miningandblasting.wordpress.com/ 38
  • 39. CLASSIFICATION of ROCKS for TUNNELING PURPOSES
  • 40. Classification of rocks for engineering purposes is needed in analyzing the project costs and to obtain an economic and reliable solution. The classification of the rocks, that the tunnel will be constructed in, is first done by Terzaghi. But, it is too general and gives qualitative results. http://miningandblasting.wordpress.com/ 40
  • 41. Rock classification and determination of unsupported span http://miningandblasting.wordpress.com/ 41
  • 42. ONE of the LONGEST IRRIGATION TUNNELS in the WORLD http://miningandblasting.wordpress.com/ 42
  • 43. Consist of two concrete lined tunnels each of which is 7.62 m in diameter and 26.4 km in length discharging water from the reservoir of Atatürk Dam. http://miningandblasting.wordpress.com/ 43