This document discusses the use of micro silica in concrete. Micro silica is a very fine mineral admixture that is spherical and less than 1 micron in diameter. When added to concrete at around 30kg/m3, it improves the concrete's strength, durability, and impermeability. The document outlines how preliminary and experimental investigations were conducted to study micro silica's effects as a partial cement replacement. Micro silica works by reducing calcium hydroxide through a pozzolanic reaction and filling pores as a micro filler to enhance properties. Applications include high strength, waterproof, heat resistant, sulfate resistant, corrosion resistant, and abrasion resistant concrete. The conclusions indicate that a 10% micro silica replacement
High volume fly ash concrete is a concrete where a replacement of about 35% or more of cement is made with the usage of fly ash.
Fly ash concrete is an eco-friendly construction material in which fly ash replaces a part of Portland cement.
Manufacturing process of concrete (for civil engineering) laxman singh
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Geopolymer concrete is an innovative, eco-friendly construction material.
It is used as replacement of cement concrete.
In geopolymer concrete cement is not used as a binding material.
Fly ash, silica-fume, or GGBS, along with alkali solution are used as binders.
The concrete which is made from the industrial wastes and eco-friendly is the green concrete.Green will reduce 10% of CO2 emission which will reduce the global warming, which is one of the reason for world's destruction.Since it is made from the industrial wastes it is very cheap and durable.
High volume fly ash concrete is a concrete where a replacement of about 35% or more of cement is made with the usage of fly ash.
Fly ash concrete is an eco-friendly construction material in which fly ash replaces a part of Portland cement.
Manufacturing process of concrete (for civil engineering) laxman singh
i have made all the slide for civil engineering and poly diploma civil.
these are 100% correct but in case of some error comment down or contact me on (laxmans227@gmail.com)
follow me for all updates
if u have any doubt fell free to ask on comment section
i upload new slides every sunday,
so keep calm and follow me(now).
software - power point presentation 2015
Geopolymer concrete is an innovative, eco-friendly construction material.
It is used as replacement of cement concrete.
In geopolymer concrete cement is not used as a binding material.
Fly ash, silica-fume, or GGBS, along with alkali solution are used as binders.
The concrete which is made from the industrial wastes and eco-friendly is the green concrete.Green will reduce 10% of CO2 emission which will reduce the global warming, which is one of the reason for world's destruction.Since it is made from the industrial wastes it is very cheap and durable.
Microsilica is a byproduct from silicon metal or ferrosilicon industries, where these metals are produced in submerged electric arc furnaces. As the molten metal is produced, a silica-based gas is emitted. This gaseous fume, as it rises, cools rapidly and forms extremely minute, amorphous, spherical particles. The microsilica fume is collected in a bag house, a system for filtering the hot air and gases vented from the furnace.
Microsilica in concrete:
When it is used in concrete, it acts as a filler and as a cementitious material. The small
micro silica particles fill spaces between cement particles and between the cement
past matrix and aggregate particles. Microsilica fume also combines with calcium
hydroxide to form additional calcium hydrate through the pozzolanic reaction. Both of
these actions result in a denser, stronger and less permeable material.
Microsilica has been used as an addition to concrete up to 15 percent by weight of cement, although the normal proportion is 7 to 10 percent. With an addition of 15 percent, the potential exists for very strong, brittle concrete. It increases the water demand in a concrete mix; however, dosage rates of less than 5 percent will not typically require a water reducer. High replacement rates will require the use of a high
range water reducer.
How do micro silica work in concrete?
Microsilica improves concrete through two primary mechanisms — the basic pozzolanic reaction, and microfiller effect.
When water is added to portland cement hydration occurs forming two products, as shown below:
Cement +Water----------->Calcium Silicate Hydrate +Calcium Hydroxide
Công ty Cổ phần Xây dựng và vận tải Sông Thao
Nhà cung cấp phụ gia khoáng hoạt tính silica fume, microsilica uy tín tại Việt Nam.
Các đơn vị sử dụng silica fume tại Việt Nam là: bê tông siêu tính năng UHPC, bê tông và vữa chịu lửa, bê tông & vữa bền sulfat, bê tông & vữa chống thấm...
Silica fume-Definition,its production process,Its influence on various concrete such as fresh and hardened concrete , its mixing and curing process and also its available forms and real time examples of silica fume in projects in India and its benefits regarding productivity of economical and faster construction.
An Experimental Investigation on Strength Characteristics of Concrete with P...IJMER
One of the approaches in improving the durability of concrete is to use blended cement
materials such as fly ash, silica fume, slag and more recently, metakaolin.. This study presents the results
of different mechanical properties of concrete such as compressive strength, split tensile strength and
flexural concrete by partially replacing cement with metakaolin and silica fume. The replacement of
metakaolin is varied from 10%, 15%, 20% and 25% and silica fume from 6%, 8% and 10%. The property
of concrete in fresh state, that is the workability is also studied during the present investigation.The
optimum doses of silica fume and metakaolin in combination were found to be 6% and 15% (by weight)
respectively, when used as part replacement of ordinary Portland cement.
The Research on the Additives of the High Performance ConcreteIJERA Editor
With the development of technologies of admixture and additive in concrete ,the technological base for making
up high performance concrete has been laid. High performance concrete should have not only high strength,but
also excellent durability ,relatively high temperature crack resistance and relatively high volume stability ,etc .
The most effective ingredients for making up high performance concrete are super- plasticizing agent ,fly ash or
slag powder ,silicon powder . Main properties and usages of these materials are briefly expounded to provide
some practical guides for making up high performance concrete.
An Experimental Investigation on Strength Characteristics of Concrete with Pa...ijsrd.com
One of the approaches in improving the durability of concrete is to use blended cement materials such as fly ash, silica fume, slag and more recently, metakaolin. By changing the chemistry and microstructure of concrete, pozzolans reduce the capillary porosity of the cementitious system and make them less permeable to exterior chemical sources as well as reducing the internal chemical incompatilities such as alkali-silica reaction. The concrete industry is known to leave an enormous environmental footprint on Planet Earth. First, there are the sheer volumes of material needed to produce the billions of tons of concrete worldwide each year. Then there are the CO2 emissions caused during the production of Portland cement. Together with the energy requirements, water consumption and generation of construction and demolition waste, these factors contribute to the general appearance that concrete is not particularly environmentally friendly or compatible with the demands of sustainable development. Thus, use of these supplementary cementitious materials can reduce the effects of cement causing severe environmental impact. This study presents the results of different mechanical properties of concrete such as compressive strength, split tensile strength and flexural concrete by partially replacing cement with metakaolin and silica fume. The replacement of metakaolin is varied from 10%, 15%, 20% and 25% and silica fume from 6%, 8% and 10%. The property of concrete in fresh state that is the workability is also studied during the present investigation. The optimum doses of silica fume and metakaolin in combination were found to be 6% and 15% (by weight) respectively, when used as part replacement of ordinary Portland cement.
Effect of silica fume on the strength of cement mortareSAT Journals
Abstract
The replacement of sand/cement by certain percentage of silica fumes, resulted in the improvement in compressive strength of the mortar. Silica fumes to the highly pozzolanic materials because it consists essentially of silica in non- crystalline form with a high specific surface. It is used to improve the mechanical properties of the concrete. The main objective of this paper is to study the effect of silica fume on the compressive strength of mortar. Three proportions of mixes viz mix 1:3, mix 1:4 and mix 1:6 with different percentages of silica fumes replacement with sand/cement were used. The maximum increase in strength at the age of 28 days when sand is replaced by 15% of silica fume has been observed as 40% and in case of cement replaced with 15% of silica fume, the observed increase in compressive strength of mortar comes out to be 28%.
A quantitative cost analysis shows that with the replacement of cement and sand by silica fume, the in cost is more when sand is replaced and it is less when cement is replaced.
Keywords: pozzolanic, silica fumes, non- crystalline, compressive strength
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2. 1.0 Introduction
1.1 General
• Micro silica is a mineral admixture
composes of very fine solid glassy
spheres of silicon dioxide (SiO2).
• Most micro silica particles are less
than 1 micron (0.00004 inch) in
diameter,
• generally 50 to 100 times finer than
average cement or fly ash particles.
• Added to concrete at around
30kg/m3 it improve concrete
strengths, durability and
impermeability.
Fig.1 Micro silica is 100 x finer
than cement and the particles
are spherical
3. 2.0 Methodology
The methodology adopted comprised of both preliminary and
experimental investigations carried out using the study material and these are
presented as follows:
• Preliminary Investigations
• For the preliminary investigations, micro silica and cement was
subjected to physical and chemical analyses to determine
whether they are in compliance with the standard used.
• experimental investigations
• The experimental program was designed to investigate silica
fume as partial cement replacement in concrete.
• The replacement levels of cement by silica fume are selected as
5%, 10%, 15%, 20%, and 25% for standard size of cubes for the
M30 grade of concrete.
4. Figure 2. Micro Silica in a sample Pan.
3.0 Concrete color effects
• Micro silica is essentially
non crystalline.
• Freshly mixed concrete
containing micro silica can
be almost black, dark gray,
or depending on the
dosage of micro silica and
its carbon content.
• The more carbon and
iron in the admixture, the
darker the resulting
concrete.
5. 4.0 How Micro silica Works in Concrete ?
Micro silica in concrete contributes to strength and durability two ways:
4.1 Pozzolanic effect:
• When water is added to
OPC(Ordinary Portland cement) ,
hydration occurs forming two
products, as shown below:
• OPC+ H2O CSH (Calcium
silicate hydrate) + Ca(OH)2
• In the presence of micro silica, the
silicon dioxide from the micro silica
will react with the calcium hydroxide
to produce more aggregate binding
CSH as follows:-
• Ca(OH)2 + SiO2 + H20 CSH
• The reaction reduces the amount of
calcium hydroxide in the concrete.
The weaker calcium hydroxide does
not contribute to strength.
4.2 Micro filler effect :
• This micro filler effect will greatly
reduced permeability and improves
the paste-to-aggregate bond of silica
fume concrete compared to
conventional concrete.
• The silica reacts rapidly providing
high early age strengths and
durability.
• The efficiency of micro silica is 3-5
times that of OPC and consequently
vastly improved concrete
performance can be obtained.
• a filler, micro silica decreases the
average size of pores in the cement
paste.
6. 5.0 How micro silica improves concrete
Figure 3.Flowchart of Micro silica (improving concrete)
7. 6.0 Micro silica Concrete Applications
• Because of the pozzolanic and micro filler effect of micro silica, its
use in concrete can improve many of its properties opening up a
wide range of applications including.
• 6.1 High Strength Concrete:
• 6.2 Silica Fume Waterproof Concrete
• 6.3 Heat Reduction
• 6.4 Sulphate Resistance
• 6.5 Corrosion Resistance
• 6.6 Abrasion Resistance
• 6.7 hemical Resistance:
8. 7.0 Conclusions
• Cement replacement up to 10% with silica fume
leads to increase in compressive strength.
• The maximum replacement level of silica fume is
10% for M30 grade of concrete.
• Due to use of the micro silica in a OPC concrete
the life of that concrete is increase 4-5 times than
the OPC concrete.
• The use of micro silica in high strength concrete
leads to economical and faster construction.