Materials&Process Selection

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DFMA Selection of Manufacturing Processes

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DFMA NTTF Attributes of Part Mfg. Process Capabilities Selection of Manufacturing Processes

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DFMA NTTF Number of Manufacturing Processes? Number of Materials ??

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DIGITAL FABRICATION STUDIO (25438) The course provides a general understanding on how to design and manufacture products and prototypes in a Fab Lab, using digital fabrication technologies and understanding their features and limits. Students will learn how information shapes design, manufacturing and collaboration processes and artifacts in a Fab Lab. They will learn how to digitally fabricate a project or how to digitally modify an existing project; students will also learn how to manage, embed and retrieve information about a project. Projects and prototypes developed and manufactured in this course will not be interactive. The course consists of lectures and a group project to be digitally fabricated, be it a project already designed but not yet realized or be it the modification of an existing project. Every lecture (3 hours) includes time for testing the technologies covered (1 hour) and for developing part of the group project and for receiving feedback about it (1 hour). http://mlab.taik.fi/studies/courses/course?id=1963

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The failure or fracture of a product or component as a result of a single event is known as mechanical overload. It is a common failure mode, and may be contrasted with fatigue, creep, rupture, or stress relaxation. BRITTLE FAILURE In a brittle overload failure, separation of the two halves isn’t quite instantaneous, but proceeds at a tremendous rate, nearly at the speed of sound in the material. The crack begins at the point of maximum stress, then grows across by cleavage of the individual material grains. One of the results of this is that the direction of the fracture path is frequently indicated by chevron marks that point toward the origin of the failure.

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Production engineering, also known as manufacturing engineering, is the design, development, implementation, operation, maintenance, and control of all processes in the manufacture of a product. Within this context a 'product' is defined as an item that has value added to it during the production process.Production engineering, also known as manufacturing engineering, is the design, development, implementation, operation, maintenance, and control of all processes in the manufacture of a product. Within this context a 'product' is defined as an item that has value added to it during the production process.

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In today's manufacturing industry. various manufacturing operations have been widely used for producing products for many industrial sectors. The electroerosion-dissolution machining (EEDM) is a combination of pulsating electroerosion action aided by electrochemical dissolution. EEDM (also called ECDM or ECAM) is a new development, which combines features of both ECD and EDE. It utilizes electrical discharges in electrolytes for material removal. Such a combination allows high metal removal rates to be achieved The EEDM process is a further development of pulsed electrochemical machining (PECM) where, at high input power, phenomena that limit further dissolution may arise. Under such circumstances, the machining medium changes to a gas- vapour mixture that interferes with the ion transfer in the electric field. In hybrid thermal machining; the major material removal mechanism is a thermal one which normally leads to melting and evaporation of the workpiece material Thermal machining can be assisted using electrochemical dissolution (ECD) and/or mechanical abrasion (MA). This combination leads to high removal rates and improved product quality. The main machining phases and process components of EEDM. According to Fig. , spark discharges occur at random locations across the machining gap while electrolysis is believed to be localized in the proximity of the pits of the formed craters which are soon made smooth, probably as a result of the high temperature of the metal and electrolyte. The EEDM material removal rate is enhanced by the sparking action and not by the arcing one because the latter usually results in a low and localized material removal rate and yields more irregular machined surfaces. Advantages EEDM can produce significantly smoother surfaces due to the presence of high-rate ECD. The depth of the heat-affected layer can be significantly reduced or eliminated. High machining rates are also possible thereby increasing the productivity and reducing the unit production cost. The erosion of tool electrodes is reduced by a factor of 4 to 5 percent compared to that of pure EDM. Burrs at the edges are particularly absent due to the existence of the ECD phase.

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Prevent time-to-market delays by identifying manufacturing issues before they become a costly mistake. It’s not uncommon for designs to be submitted to manufacturing only to have problems identified that require design reworking and re-submission. This results in lost production time, schedule delays, and recurring tooling costs. What if you could identify DFM problems as you design and fix them when they happen? We will help show you how to spot and fix troublesome DFM issues in-design before they ever become a problem. Based on on-demand webinar. Watch full recording here: https://resources.ema-eda.com/webinars/on-demand-webinar-design-for-manufacturing-dfm-and-why-it-matters

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