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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1964
Investigation and Analysis of Effect of Admixtures over the
Strength of Cement
Priyanka Deshmukh1, Prathamesh Ghanellu2, Abhishek Jain3, Deepali Parab4, Ankita Pawar5
1Assistant Professor, Mechanical Engineering Department, MCT's Rajiv Gandhi Institute of Technology,
Maharashtra, India
2,3,4,5Student, Mechanical Engineering Department, MCT's Rajiv Gandhi Institute of Technology, Mumbai,
Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Concrete is one of the most consumed materials
in construction industry. Due to improper ways of disposing
tyres, there is increase in pollution. In order to curb pollution,
we have devised a conventional method of recycling waste
tyres (rubber).This project study represents the effect of
partial replacement of cement (OPC Grade-53)withscraptyre
rubber and flyash. Rubber can be replaced in cement in two
forms viz. chipped rubber and crumb rubber. Amongwhich we
have used granulated rubber which is a sub type of crumb
rubber. The concrete used in this study is of grade M-40.
Electricity is the key for development of any country. Coal is a
major source of fuel for production of electricity in many
countries in the world. In the process of electricity generation
large quantity of fly ash get produced and becomes available
as a by-product of coal-based power stations. It is a fine
powder resulting from the combustion of powdered coal -
transported by the flue gases of the boiler and collected in the
Electrostatic Precipitators (ESP). The pozzolanic property of
fly ash makes it a resource for making cement and other ash
based products this amalgamationofrubberand flyashresults
in variation of properties of concrete like compressive
strength, workability and density. Here we have replaced
cementitious with 2.5% and 5% of rubber we have examined
the properties on fresh and hardened concrete.
Key Words: Scrap tyre rubber, compressive strength, water
permeability, workability
1. INTRODUCTION
Due to increase in urbanization there has been high demand
in the automobile sector. This results in the increased
production of tyres which takes about average span of 3 – 5
years. The current methods of recycling tires are less
effective and cause more pollution. So alternative methods
are employed for overcomingthisproblem,onesuchmethod
is to use them in materials where life of the product is
considerably large than tyres viz. roads, pavement blocks,
concrete blocks and other non – structural uses.
2. MATERIAL USED
A. Cement
B. Flyash
C. Machine Sand
D. Water
E. Admixture
F. Aggregates
G. Rubber Crush
3. METHODOLOGY
3.1 Concrete Mix Design:
Concrete is set to attain compressive strength of
40N/mm 2 (i.e. M 40 concrete). The quantity of material
used for construction of 6 cubes for each mix.
Table -1: Materials used and their composition
Materials Bharti
Cement
(kg)
MachineSand
(kg)
Metal
NO1 and
NO2(kg)
Rubb
er
(kg)
(Normal) 4 24.3 48.6 0
(2.5% rubber)
(Batch size
0.045m3)
4.985 8.721 12.71 0.154
98
(5% rubber)
(Batch size
0.03m3)
2.214 3.8574 5.66 0.13
3.2 Formation of Concrete Cubes
The cubes were held in usual curingconditionsfor3days,
7 days, 10 days and 28 days in water.
3.3 Slump Cone Test:
The slump test is the utmost and modest workability check
for concrete, contains low cost and provides instantaneous
results
3.4 Calculating Mass of Cubes:
The mass of each concrete cube was determined with the
help of electronic weighing machine.
3.5 Analysis of Compressive Strength:
The concrete cubes were investigated over compressive
strengths after the completion of their setting test.
3.6 Comparison of Results:
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1965
Comparing workability, water permeability and
compressive strength result between mix designs.
Fig -1: Tested brick
Fig -2: Casted cylinder
4. TESTS PERFORMED
4.1 Slump Test:
A concrete mix (M40) by weight with suitable water/
cement ratio is prepared in the laboratory required for
casting 6 cubes and then Slump test is conducted.
Table -2: Observations from slump test
Rubber Content Time Required(min) for
Slump(150mm)
0% 180
2.5% 90
5% 120
Chart -1: Slump test results
4.2 Compression Test:
The most important parameter on which we compare
various mix design of concrete is its compressive strength.In
our study, we have varied the proportion of rubber content
and tabulated the results as follows
Table -3: Percentage rubber v/s Strength
% of
Rubber
0% 2.5% 5%
No. of
Days
3 26.66 21.5 19.75
7 36.75 36.06 27.09
10 40.12 45.13 35.12
28 52.45 58.62 40.15
Chart -2: Strength v/s No. of days
4.3 Water Permeability Test:
Water Permeability is the property of a material that lets
fluids (such as water or water vapor) to diffuse through it to
another medium without being chemically or physically
affected.
Chart -3: Water Penetration Test
5. APPLICATIONS
1 Concrete can be used in Architectural applicationssuch
as nailing concrete, stone backing, false facades and
interior construction because of its light unit weight,
crash barriers around bridges and similar structures
because of its high toughness.
Strength in N/mm2
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1966
2 Rubberized concrete can be used in non-load bearing
members i.e. lightweight concrete walls, other light
architectural units, thus rubberized concrete mixes
could give a viable alternative to where the
requirements of normal loads, low unit weight, Medium
strength, high toughness etc.
3 The road construction industry uses rubberized
concrete and offer as substantial economy in the
traditional aggregates.
4 The above uses mentioned are for high percentage of
rubber (strength is medium).
5 We have also concluded that, partial replacement of
rubber with cementetious up to 2.5 percentageincrease
the strength, so we can use this concrete in applications
where we require supplementary strength.
6. CONCLUSIONS
1. Compressive strength of concrete mixture increases upto
2.5% rubber replacement and with further increment
strength decreases.
2. Density decreases as the percentage of crumb rubber
increases with various composition of concrete.
3. Water penetration decreased partially as waste crumb
rubber increased.
4. Slump test and workability are inter – related, with an
increase in rubber percentage workability goes on
increasing upto 2.5% and further it reduces slightly.
7. RECOMMENDATIONS
1. With an increase in crumb rubber percentage the
compressive strength of composite mixture decreases,
however due to its increased flexibility it is recommended
for using where vibrations damping is needed, such as
foundation pad for machinery and in railway stations, for
trench filling and pipe bending, pile heads and paving slabs,
railway buffers, bunkers.
2. It is recommended to use composition in the vicinity of
2.5% for mixtures, since compressive strength is in an
acceptable range.
3. Different compositions of crumb rubber can be used to
develop more efficient material.
8. REFERNCES
1. Zeineddine Boudaoud and MiloudBeddar, “Effectof
recycled tires rubber aggregates on characterstics
of cement concrete”, Open Journal of Civil
Engineering,2, 2012, 193-197.”
2. C. Vigneshkumar, N. Polmanar and B. Sunantha,
Effect of rubber tyre waste in concrete,
International Journal of Applied Research, 4(11),
November 2014, 302-304.
3. Z. K. Khatib and F. M. Bayomy, Rubberized Portland
cement concrete, Journal of Materials in Civil
Engineering, 1998, 206-213.
4. Sulagno Banerjee, Aritra Mandal and JessyRooby,
“Studies on Mechanical Properties of Tyre Rubber
Concrete” , SSRG International Journal of Civil
Engineering ( SSRG – IJCE ) – Volume 3 Issue7– July
2016
5. Nabeel Hamid Shah,Dr. B.K. Singh,MsYatiAggarwal,
“ Use of tyre rubber crumb as replacement of fine
aggregate in cement concrete” , September 2016 |
IJIRT | Volume 3 Issue 4 | ISSN: 2349-6002
6. Nikhil Ramchandra Pardeshi1, Digvijay P. Singh2,
Sakshi Ramesh Patil3, Pravin J. Gorde4 ,Prachity
P.Janrao5, “ Performance and Evaluation Of Rubber
As Concrete Material “ , (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017
7. M. Deepika Sree, G.Gowthama Raja, K.Kamesh
Kumar,R.Prabhakaran,“Experimental Investigation
on Replacement of Course Aggregate by Shredded
Rubber Tyre”, International Journal of ChemTech
Research
8. MOHAMMED MUDABHEER AHMED SIDDIQUI,
“STUDY OF RUBBER AGGREGATES IN CONCRETE
AN EXPERIMENTAL INVESTIGATION” , (IJLRET)
ISSN: 2454-5031
9. Sourav Dey, Mukesh Pandey , “Waste Management
By Utilization Of Tire Rubber AggregateInConcrete
“ , (IRJET) Volume: 04 Issue: 06 | June -2017

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IRJET-Investigation and Analysis of Effect of Admixtures over the Strength of Cement

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1964 Investigation and Analysis of Effect of Admixtures over the Strength of Cement Priyanka Deshmukh1, Prathamesh Ghanellu2, Abhishek Jain3, Deepali Parab4, Ankita Pawar5 1Assistant Professor, Mechanical Engineering Department, MCT's Rajiv Gandhi Institute of Technology, Maharashtra, India 2,3,4,5Student, Mechanical Engineering Department, MCT's Rajiv Gandhi Institute of Technology, Mumbai, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Concrete is one of the most consumed materials in construction industry. Due to improper ways of disposing tyres, there is increase in pollution. In order to curb pollution, we have devised a conventional method of recycling waste tyres (rubber).This project study represents the effect of partial replacement of cement (OPC Grade-53)withscraptyre rubber and flyash. Rubber can be replaced in cement in two forms viz. chipped rubber and crumb rubber. Amongwhich we have used granulated rubber which is a sub type of crumb rubber. The concrete used in this study is of grade M-40. Electricity is the key for development of any country. Coal is a major source of fuel for production of electricity in many countries in the world. In the process of electricity generation large quantity of fly ash get produced and becomes available as a by-product of coal-based power stations. It is a fine powder resulting from the combustion of powdered coal - transported by the flue gases of the boiler and collected in the Electrostatic Precipitators (ESP). The pozzolanic property of fly ash makes it a resource for making cement and other ash based products this amalgamationofrubberand flyashresults in variation of properties of concrete like compressive strength, workability and density. Here we have replaced cementitious with 2.5% and 5% of rubber we have examined the properties on fresh and hardened concrete. Key Words: Scrap tyre rubber, compressive strength, water permeability, workability 1. INTRODUCTION Due to increase in urbanization there has been high demand in the automobile sector. This results in the increased production of tyres which takes about average span of 3 – 5 years. The current methods of recycling tires are less effective and cause more pollution. So alternative methods are employed for overcomingthisproblem,onesuchmethod is to use them in materials where life of the product is considerably large than tyres viz. roads, pavement blocks, concrete blocks and other non – structural uses. 2. MATERIAL USED A. Cement B. Flyash C. Machine Sand D. Water E. Admixture F. Aggregates G. Rubber Crush 3. METHODOLOGY 3.1 Concrete Mix Design: Concrete is set to attain compressive strength of 40N/mm 2 (i.e. M 40 concrete). The quantity of material used for construction of 6 cubes for each mix. Table -1: Materials used and their composition Materials Bharti Cement (kg) MachineSand (kg) Metal NO1 and NO2(kg) Rubb er (kg) (Normal) 4 24.3 48.6 0 (2.5% rubber) (Batch size 0.045m3) 4.985 8.721 12.71 0.154 98 (5% rubber) (Batch size 0.03m3) 2.214 3.8574 5.66 0.13 3.2 Formation of Concrete Cubes The cubes were held in usual curingconditionsfor3days, 7 days, 10 days and 28 days in water. 3.3 Slump Cone Test: The slump test is the utmost and modest workability check for concrete, contains low cost and provides instantaneous results 3.4 Calculating Mass of Cubes: The mass of each concrete cube was determined with the help of electronic weighing machine. 3.5 Analysis of Compressive Strength: The concrete cubes were investigated over compressive strengths after the completion of their setting test. 3.6 Comparison of Results:
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1965 Comparing workability, water permeability and compressive strength result between mix designs. Fig -1: Tested brick Fig -2: Casted cylinder 4. TESTS PERFORMED 4.1 Slump Test: A concrete mix (M40) by weight with suitable water/ cement ratio is prepared in the laboratory required for casting 6 cubes and then Slump test is conducted. Table -2: Observations from slump test Rubber Content Time Required(min) for Slump(150mm) 0% 180 2.5% 90 5% 120 Chart -1: Slump test results 4.2 Compression Test: The most important parameter on which we compare various mix design of concrete is its compressive strength.In our study, we have varied the proportion of rubber content and tabulated the results as follows Table -3: Percentage rubber v/s Strength % of Rubber 0% 2.5% 5% No. of Days 3 26.66 21.5 19.75 7 36.75 36.06 27.09 10 40.12 45.13 35.12 28 52.45 58.62 40.15 Chart -2: Strength v/s No. of days 4.3 Water Permeability Test: Water Permeability is the property of a material that lets fluids (such as water or water vapor) to diffuse through it to another medium without being chemically or physically affected. Chart -3: Water Penetration Test 5. APPLICATIONS 1 Concrete can be used in Architectural applicationssuch as nailing concrete, stone backing, false facades and interior construction because of its light unit weight, crash barriers around bridges and similar structures because of its high toughness. Strength in N/mm2
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1966 2 Rubberized concrete can be used in non-load bearing members i.e. lightweight concrete walls, other light architectural units, thus rubberized concrete mixes could give a viable alternative to where the requirements of normal loads, low unit weight, Medium strength, high toughness etc. 3 The road construction industry uses rubberized concrete and offer as substantial economy in the traditional aggregates. 4 The above uses mentioned are for high percentage of rubber (strength is medium). 5 We have also concluded that, partial replacement of rubber with cementetious up to 2.5 percentageincrease the strength, so we can use this concrete in applications where we require supplementary strength. 6. CONCLUSIONS 1. Compressive strength of concrete mixture increases upto 2.5% rubber replacement and with further increment strength decreases. 2. Density decreases as the percentage of crumb rubber increases with various composition of concrete. 3. Water penetration decreased partially as waste crumb rubber increased. 4. Slump test and workability are inter – related, with an increase in rubber percentage workability goes on increasing upto 2.5% and further it reduces slightly. 7. RECOMMENDATIONS 1. With an increase in crumb rubber percentage the compressive strength of composite mixture decreases, however due to its increased flexibility it is recommended for using where vibrations damping is needed, such as foundation pad for machinery and in railway stations, for trench filling and pipe bending, pile heads and paving slabs, railway buffers, bunkers. 2. It is recommended to use composition in the vicinity of 2.5% for mixtures, since compressive strength is in an acceptable range. 3. Different compositions of crumb rubber can be used to develop more efficient material. 8. REFERNCES 1. Zeineddine Boudaoud and MiloudBeddar, “Effectof recycled tires rubber aggregates on characterstics of cement concrete”, Open Journal of Civil Engineering,2, 2012, 193-197.” 2. C. Vigneshkumar, N. Polmanar and B. Sunantha, Effect of rubber tyre waste in concrete, International Journal of Applied Research, 4(11), November 2014, 302-304. 3. Z. K. Khatib and F. M. Bayomy, Rubberized Portland cement concrete, Journal of Materials in Civil Engineering, 1998, 206-213. 4. Sulagno Banerjee, Aritra Mandal and JessyRooby, “Studies on Mechanical Properties of Tyre Rubber Concrete” , SSRG International Journal of Civil Engineering ( SSRG – IJCE ) – Volume 3 Issue7– July 2016 5. Nabeel Hamid Shah,Dr. B.K. Singh,MsYatiAggarwal, “ Use of tyre rubber crumb as replacement of fine aggregate in cement concrete” , September 2016 | IJIRT | Volume 3 Issue 4 | ISSN: 2349-6002 6. Nikhil Ramchandra Pardeshi1, Digvijay P. Singh2, Sakshi Ramesh Patil3, Pravin J. Gorde4 ,Prachity P.Janrao5, “ Performance and Evaluation Of Rubber As Concrete Material “ , (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 7. M. Deepika Sree, G.Gowthama Raja, K.Kamesh Kumar,R.Prabhakaran,“Experimental Investigation on Replacement of Course Aggregate by Shredded Rubber Tyre”, International Journal of ChemTech Research 8. MOHAMMED MUDABHEER AHMED SIDDIQUI, “STUDY OF RUBBER AGGREGATES IN CONCRETE AN EXPERIMENTAL INVESTIGATION” , (IJLRET) ISSN: 2454-5031 9. Sourav Dey, Mukesh Pandey , “Waste Management By Utilization Of Tire Rubber AggregateInConcrete “ , (IRJET) Volume: 04 Issue: 06 | June -2017