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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2128
REINFORCEMENT OF CONCRETE WITH COCONUT FIBRE AND PARTIAL
REPLACEMENT OF CEMENT WITH GGBS
K Vidhya1, K Kanaka Mahalakshmi2
1,2Assistant Professor, Department of Civil Engineering, S R K R Engineering College, A.P., India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract – Concrete is one of the basic ingredients in the
construction field which has a widerangeofimportance. But it
requires large amount of natural resourceswhich isdrawback
of using concrete for construction. Due to the usage of natural
resources, it creates environmental imbalance. Ground
Granulated Blast Slag and Coconut fibre are the industrial
waste and natural resources used in the mix design. In this
experimental work the effects of replacing cementpartially by
Ground Granulated Blast Slag and coconut fibre as
reinforcement is studied. In this present study a concrete mix
design is made for M30 and is taken as normal concrete. The
cement is replaced by Ground Granulated Blast Slag and
Coconut fibre accordingly inthe range of 0% (without Ground
Granulated Blast Slag), 5%, 10%, 15%, 20% by weight of
cement and coconut fibre is added to the concrete mix
accordingly in the range of 0% (without fibre), 1.0%, 1.5%,
2%, 2.5% by weight. Concrete test results like compressive
strength at the age of 7 days, 14 days and 28 days was
obtained. The test results indicate thatGGBSandcoconutfibre
improves strength of concrete.
Key Words: Ground Granulated Blast Slag (GGBS),
Coconut Fibres, Compressive Strength, Ordinary
Portland Cement (OPC), Conventional Concrete and
Fibre Reinforced Concrete.
1. INTRODUCTION
Concrete is the most popular construction material
across the world because of its high structural strength and
stability. One of the majorchallengesof ourpresentsocietyis
the protection of environment. Some of the important
elements inthis respect are reduction of the consumption of
energy and raw materials. The use of different waste
materials is showing prospective application in the
construction industry as an alternative to conventional
materials.
Ground granulated blast furnace slag is a waste
product from iron and steel manufacturingindustries,which
may be used as partial replacement of cement in concrete
due to its inherent cementing properties. Substantial energy
& energy savings can result when industrial by products are
used as partial replacements for energy-intensive Portland
cement. This will not onlyreducethe emissionof greenhouse
gases but also will be the substantial way of management of
waste.
Coconut fibre is available in abundance, which
makes itquite viable as a reinforcementmaterial inconcrete.
Further, it acts as a new source of income for the coconut
producer who gets the benefits of the new demand
generated by the construction industry. In additionto this,it
isan effective method for the disposal of coir mattresswaste
which will reduce the demand for additional waste disposal
infrastructure and decrease the loadonexistinglandfillsand
incinerators. The problem of highrateof waterabsorption of
the fibre could be reduced by coating the fibres with oil.
1.1 Need of the work
 To utilize industrial wastes like coconut fibre and
GGBS as the dumping of industrial wastes in open
lands are creating a huge environmental pollution
and hence there is a need to explore the possibility
of utilization of industrial waste materials like
coconut fibre, GGBS etc.
 To protect aquifers and surface bodies of fresh
water via the elimination of disposal sites.
 To conserve hundreds of thousands of acres
currently used for disposal of industrial waste
products.
2. LITERATURE REVIEW
Chalamcharla Venu Gopal et al (2017) in this present
construction era concrete is the most used construction
material in the world. Concrete is consumed widely that it is
second most consumed material after the water in terms of
per-capita consumption. As the pollution is increasing and
the environmental sustainability is affected, researchersare
seeking for other materials to reduce the consumption of
cement. GGBS is one of these supplementary materials used
to replace with cement to reduce the consumption of the
cement.
Navaratnarajah Sathiparan et al (2017) this study was to
investigate the effect of coconut coir on the strength and
durability properties of cement-lime surface plastermortar.
The purpose of adding coconut coir into the mortar was due
to coconut coir had a capacity in controlling cracking in the
mortar.
Uma Shankar et al (2016) this paper describes the
feasibility of using waste in concrete production as a partial
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2129
replacement of cement with GGBS and addition of coconut
fibres. The cement has been replacedbyGGBS intherange of
30% and 40% by weight of cement, Coconut fibres in the
range of 1.5%, 2.0% and 2.5% by weight of binder for M20
grade mix and compare with plain cement concrete.
3. MATERIALS
3.1 Cement [IS: 12269-2013]
Ordinary Portland Cement available in the local
market of the standard brand was used in the investigation.
Care has been taken to see that the procurement made from
a single batch is stored in airtight containers to prevent it
from being affected by the atmospheric and monsoon
moisture and humidity.
3.2 Fine Aggregates [IS: 383-1970]
Fine aggregatescanbenatural ormanufactured. The
fine aggregate used is natural sand obtained from the river
Godavari confirming to grading zone-II of table 3 of IS
10262: 2009. The results of various tests on fine aggregate
are given in table.
Table 1: Physical properties of fine aggregates
S.No. Property Values
1. Fine Modulus 2.75
2. Specific Gravity 2.64
3. Bulk Modulus
a) Loose
b) Compacted
16.20 kg/m3
17.20 kg/m3
4. Grading Zone II
3.3 Coarse Aggregates [IS: 383-1970]
Aggregates should be of uniform quality with
respect to shape & grading and free from impurities like
dust, clay particles and organic matter etc. In total mass of
coarse aggregates we used 70% of 20 mm aggregates, 20%
of 10 mm aggregates and 10% of 6 mm aggregates.
3.4 Water
This is the least expensive but most important
ingredient of concrete.
3.5 Ground Granulated Blast Furnace
GGBS means the Ground Granulated Blast Slag
Furnace Slag isa byproduct of the manufacturing of pigiron,
Iron ore, coke, and lime stone are fed into the furnace and
the resulting molten slag floats above the molten iron at a
temperature of 15000C to 16000C. This glassy granulate is
dried and ground to the required size, which is known as
ground granulated blast slag (GGBS). It is suitable for mass
concreting as well as sea water construction.
Fig.1: GGBS
3.6 Coconut Fibres
They are properly washed and drawn into strands
before use. Treatment of fibres removes dust and other
residual particles left on the fibre so as to augment the
surface of contact between the fibre and mix resulting in
better binding between the reinforcement and concrete.
Fig.2: Coconut Fibres
4. CASTING OF CUBES
The moulds are cleaned and apply oil on all sides of
the moulds. The moulds are placed on a level platform. The
well-mixed concrete is filled into the moulds by vibrating
machine.
Excess concrete was removed with a trowel andthe
top surface is finished smooth. If the slump value satisfied,
cast the sample into cubes and vibrate well for not obtaining
the voids in them. After casting them leave for 24 hours and
then keep in curing tank for 7, 14 and 28 days.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2130
Fig.3: Casting of Cubes
5. MIXING AND CASTING OF CONCRETE
Mixing of ingredients is done in concrete mixer of
required capacity. The cementitious materials thoroughly
blended and then the aggregate is added andfollowed by the
gradual addition of water and mixing. Wet mixing is done
until a mixture of uniform color and consistency is achieved
which is then ready for casting.
The moulds are cleaned and apply oil on all sides of
the moulds. The moulds are placed on a level platform. The
well-mixed concrete is filled into the moulds by vibrating
machine.
Excess concrete was removed with a trowel andthe
top surface is finished smooth. If the slump value satisfied,
cast the sample into cubes, beams, and cylinders and damp
well for not obtaining the voids in them. After casting them
leave for 24 hours and then keep in curing tank for 7, 14, 28
days.
6. TESTING PROCEDURE FOR COMPRESSIVE
STRENGTH
Compressive strength of the concrete specimens
(100 mm * 100 mm * 100 mm) was determined accordingto
the IS 516:1959. The bearing surfaces of the testingmachine
were wiped clean and the concrete cube specimen was
placed in the machine in such a manner that the loadapplied
on the opposite sides of the cubes as cast, and not on the top
and bottom faces. The axis of the specimens was carefully
aligned with the centre of thrust of the spherically seated
platen. The load was applied without any shock or vibration
and increased continuously at a rate of 14 N/mm2/min
(approximately) until the specimen failed. The failure load
was recorded. The compressive strength of specimen was
calculated by dividing the failure load tocross-sectional area
of the specimen. Average values should be noted. The
compressive strength of the cubes was determinedatcuring
periods of 7, 14 and 28 days.
Fig.4: Compressive Strength Testing Machine
7. RESULTS
The values obtained from the experiments conducted on
the cube specimens for 7, 14 & 28 days curing calculated and
the results discussed below:
Table 2: Results of Compressive Strength test on Cubes in
MPa
S.No. GGBS % Coir % 7 days 14
days
28
days
1. 0 0 28 32 37
2. 5 1 36 42 44
3. 10 1.5 38 43 48
4. 15 2 35 41 45
5. 20 2.5 33 39 43
The above table shows that the compressive strength of the
concrete increased gradually up to the combination of 10%
GGBS and additional 1.5% coconut fibreatall ages.Afterthat
with the increase of combination of GGBS and addition of
coconut fibres, compressive strength values decreases.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2131
Fig .5: Bar chart Representation of Compressive strength
8. CONCLUSIONS
Based on the study of G.G.B.S. & coconut fibre in Fibre
reinforced concrete in comparison with conventional
concrete of M30 mix, the following conclusions weredrawn:
1. By the addition of GGBS and Coconut fibres in Fibre
Reinforced concrete shows better performancethanthe
conventional concrete.
2. The maximum Compressive strength wasobtainedwith
the combination of 10% GGBS and 1.5% coconut fibres
at all ages.
REFERENCES
[1] IS 456: 2000, “Plain and Reinforced concrete code of
Practice”, (Fourth Revision).
[2] IS 10262: 2009, “Guidelines for concrete mix design”,
(Fourth Revision).
[3] “Concrete Technology” by M S Shetty.
[4] Chalamcharla Venu Gopal, A.Suresh, and V. Gokul
Nath (2017), “Partial Replacement of Cement with
GGBS in Concrete”, International Journal of Advance
Research, Ideas and Innovations in Technology,
Volume3.
[5] Navaratnarajah Sathiparan, Miuru Nishanthana
Rupasinghe, and Bhasura H.M. Pavithra (2017),
“Performance of coconut coir reinforced hydraulic
cement mortar for surface plastering application”,
Construction and Building Materials, Volume 142,
page no.: 23–30.
[6] Uma Shankar Yaligar, Vishal Kumar S D, and Vishal
patil (2016), “An Experimental Study on Partial
Replacement of Cement by GGBS and with addition
Coconut fibers in Concrete”, International Journal of
Science and Engineering Development Research,
Volume 3, Issue 3, page no. :174-180.
BIOGRAPHIES
K VIDHYA
Assistant Professor
DepartmentofCivil Engineering
S R K R Engineering College
K KANAKA MAHALAKSHMI
Assistant Professor
Department of Civil Engineering
S R K R Engineering College

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IRJET- Reinforcement of Concrete with Coconut Fibre and Partial Replacement of Cement with GGBS

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2128 REINFORCEMENT OF CONCRETE WITH COCONUT FIBRE AND PARTIAL REPLACEMENT OF CEMENT WITH GGBS K Vidhya1, K Kanaka Mahalakshmi2 1,2Assistant Professor, Department of Civil Engineering, S R K R Engineering College, A.P., India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract – Concrete is one of the basic ingredients in the construction field which has a widerangeofimportance. But it requires large amount of natural resourceswhich isdrawback of using concrete for construction. Due to the usage of natural resources, it creates environmental imbalance. Ground Granulated Blast Slag and Coconut fibre are the industrial waste and natural resources used in the mix design. In this experimental work the effects of replacing cementpartially by Ground Granulated Blast Slag and coconut fibre as reinforcement is studied. In this present study a concrete mix design is made for M30 and is taken as normal concrete. The cement is replaced by Ground Granulated Blast Slag and Coconut fibre accordingly inthe range of 0% (without Ground Granulated Blast Slag), 5%, 10%, 15%, 20% by weight of cement and coconut fibre is added to the concrete mix accordingly in the range of 0% (without fibre), 1.0%, 1.5%, 2%, 2.5% by weight. Concrete test results like compressive strength at the age of 7 days, 14 days and 28 days was obtained. The test results indicate thatGGBSandcoconutfibre improves strength of concrete. Key Words: Ground Granulated Blast Slag (GGBS), Coconut Fibres, Compressive Strength, Ordinary Portland Cement (OPC), Conventional Concrete and Fibre Reinforced Concrete. 1. INTRODUCTION Concrete is the most popular construction material across the world because of its high structural strength and stability. One of the majorchallengesof ourpresentsocietyis the protection of environment. Some of the important elements inthis respect are reduction of the consumption of energy and raw materials. The use of different waste materials is showing prospective application in the construction industry as an alternative to conventional materials. Ground granulated blast furnace slag is a waste product from iron and steel manufacturingindustries,which may be used as partial replacement of cement in concrete due to its inherent cementing properties. Substantial energy & energy savings can result when industrial by products are used as partial replacements for energy-intensive Portland cement. This will not onlyreducethe emissionof greenhouse gases but also will be the substantial way of management of waste. Coconut fibre is available in abundance, which makes itquite viable as a reinforcementmaterial inconcrete. Further, it acts as a new source of income for the coconut producer who gets the benefits of the new demand generated by the construction industry. In additionto this,it isan effective method for the disposal of coir mattresswaste which will reduce the demand for additional waste disposal infrastructure and decrease the loadonexistinglandfillsand incinerators. The problem of highrateof waterabsorption of the fibre could be reduced by coating the fibres with oil. 1.1 Need of the work  To utilize industrial wastes like coconut fibre and GGBS as the dumping of industrial wastes in open lands are creating a huge environmental pollution and hence there is a need to explore the possibility of utilization of industrial waste materials like coconut fibre, GGBS etc.  To protect aquifers and surface bodies of fresh water via the elimination of disposal sites.  To conserve hundreds of thousands of acres currently used for disposal of industrial waste products. 2. LITERATURE REVIEW Chalamcharla Venu Gopal et al (2017) in this present construction era concrete is the most used construction material in the world. Concrete is consumed widely that it is second most consumed material after the water in terms of per-capita consumption. As the pollution is increasing and the environmental sustainability is affected, researchersare seeking for other materials to reduce the consumption of cement. GGBS is one of these supplementary materials used to replace with cement to reduce the consumption of the cement. Navaratnarajah Sathiparan et al (2017) this study was to investigate the effect of coconut coir on the strength and durability properties of cement-lime surface plastermortar. The purpose of adding coconut coir into the mortar was due to coconut coir had a capacity in controlling cracking in the mortar. Uma Shankar et al (2016) this paper describes the feasibility of using waste in concrete production as a partial
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2129 replacement of cement with GGBS and addition of coconut fibres. The cement has been replacedbyGGBS intherange of 30% and 40% by weight of cement, Coconut fibres in the range of 1.5%, 2.0% and 2.5% by weight of binder for M20 grade mix and compare with plain cement concrete. 3. MATERIALS 3.1 Cement [IS: 12269-2013] Ordinary Portland Cement available in the local market of the standard brand was used in the investigation. Care has been taken to see that the procurement made from a single batch is stored in airtight containers to prevent it from being affected by the atmospheric and monsoon moisture and humidity. 3.2 Fine Aggregates [IS: 383-1970] Fine aggregatescanbenatural ormanufactured. The fine aggregate used is natural sand obtained from the river Godavari confirming to grading zone-II of table 3 of IS 10262: 2009. The results of various tests on fine aggregate are given in table. Table 1: Physical properties of fine aggregates S.No. Property Values 1. Fine Modulus 2.75 2. Specific Gravity 2.64 3. Bulk Modulus a) Loose b) Compacted 16.20 kg/m3 17.20 kg/m3 4. Grading Zone II 3.3 Coarse Aggregates [IS: 383-1970] Aggregates should be of uniform quality with respect to shape & grading and free from impurities like dust, clay particles and organic matter etc. In total mass of coarse aggregates we used 70% of 20 mm aggregates, 20% of 10 mm aggregates and 10% of 6 mm aggregates. 3.4 Water This is the least expensive but most important ingredient of concrete. 3.5 Ground Granulated Blast Furnace GGBS means the Ground Granulated Blast Slag Furnace Slag isa byproduct of the manufacturing of pigiron, Iron ore, coke, and lime stone are fed into the furnace and the resulting molten slag floats above the molten iron at a temperature of 15000C to 16000C. This glassy granulate is dried and ground to the required size, which is known as ground granulated blast slag (GGBS). It is suitable for mass concreting as well as sea water construction. Fig.1: GGBS 3.6 Coconut Fibres They are properly washed and drawn into strands before use. Treatment of fibres removes dust and other residual particles left on the fibre so as to augment the surface of contact between the fibre and mix resulting in better binding between the reinforcement and concrete. Fig.2: Coconut Fibres 4. CASTING OF CUBES The moulds are cleaned and apply oil on all sides of the moulds. The moulds are placed on a level platform. The well-mixed concrete is filled into the moulds by vibrating machine. Excess concrete was removed with a trowel andthe top surface is finished smooth. If the slump value satisfied, cast the sample into cubes and vibrate well for not obtaining the voids in them. After casting them leave for 24 hours and then keep in curing tank for 7, 14 and 28 days.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2130 Fig.3: Casting of Cubes 5. MIXING AND CASTING OF CONCRETE Mixing of ingredients is done in concrete mixer of required capacity. The cementitious materials thoroughly blended and then the aggregate is added andfollowed by the gradual addition of water and mixing. Wet mixing is done until a mixture of uniform color and consistency is achieved which is then ready for casting. The moulds are cleaned and apply oil on all sides of the moulds. The moulds are placed on a level platform. The well-mixed concrete is filled into the moulds by vibrating machine. Excess concrete was removed with a trowel andthe top surface is finished smooth. If the slump value satisfied, cast the sample into cubes, beams, and cylinders and damp well for not obtaining the voids in them. After casting them leave for 24 hours and then keep in curing tank for 7, 14, 28 days. 6. TESTING PROCEDURE FOR COMPRESSIVE STRENGTH Compressive strength of the concrete specimens (100 mm * 100 mm * 100 mm) was determined accordingto the IS 516:1959. The bearing surfaces of the testingmachine were wiped clean and the concrete cube specimen was placed in the machine in such a manner that the loadapplied on the opposite sides of the cubes as cast, and not on the top and bottom faces. The axis of the specimens was carefully aligned with the centre of thrust of the spherically seated platen. The load was applied without any shock or vibration and increased continuously at a rate of 14 N/mm2/min (approximately) until the specimen failed. The failure load was recorded. The compressive strength of specimen was calculated by dividing the failure load tocross-sectional area of the specimen. Average values should be noted. The compressive strength of the cubes was determinedatcuring periods of 7, 14 and 28 days. Fig.4: Compressive Strength Testing Machine 7. RESULTS The values obtained from the experiments conducted on the cube specimens for 7, 14 & 28 days curing calculated and the results discussed below: Table 2: Results of Compressive Strength test on Cubes in MPa S.No. GGBS % Coir % 7 days 14 days 28 days 1. 0 0 28 32 37 2. 5 1 36 42 44 3. 10 1.5 38 43 48 4. 15 2 35 41 45 5. 20 2.5 33 39 43 The above table shows that the compressive strength of the concrete increased gradually up to the combination of 10% GGBS and additional 1.5% coconut fibreatall ages.Afterthat with the increase of combination of GGBS and addition of coconut fibres, compressive strength values decreases.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 07 | July 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2131 Fig .5: Bar chart Representation of Compressive strength 8. CONCLUSIONS Based on the study of G.G.B.S. & coconut fibre in Fibre reinforced concrete in comparison with conventional concrete of M30 mix, the following conclusions weredrawn: 1. By the addition of GGBS and Coconut fibres in Fibre Reinforced concrete shows better performancethanthe conventional concrete. 2. The maximum Compressive strength wasobtainedwith the combination of 10% GGBS and 1.5% coconut fibres at all ages. REFERENCES [1] IS 456: 2000, “Plain and Reinforced concrete code of Practice”, (Fourth Revision). [2] IS 10262: 2009, “Guidelines for concrete mix design”, (Fourth Revision). [3] “Concrete Technology” by M S Shetty. [4] Chalamcharla Venu Gopal, A.Suresh, and V. Gokul Nath (2017), “Partial Replacement of Cement with GGBS in Concrete”, International Journal of Advance Research, Ideas and Innovations in Technology, Volume3. [5] Navaratnarajah Sathiparan, Miuru Nishanthana Rupasinghe, and Bhasura H.M. Pavithra (2017), “Performance of coconut coir reinforced hydraulic cement mortar for surface plastering application”, Construction and Building Materials, Volume 142, page no.: 23–30. [6] Uma Shankar Yaligar, Vishal Kumar S D, and Vishal patil (2016), “An Experimental Study on Partial Replacement of Cement by GGBS and with addition Coconut fibers in Concrete”, International Journal of Science and Engineering Development Research, Volume 3, Issue 3, page no. :174-180. BIOGRAPHIES K VIDHYA Assistant Professor DepartmentofCivil Engineering S R K R Engineering College K KANAKA MAHALAKSHMI Assistant Professor Department of Civil Engineering S R K R Engineering College