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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 102
USE OF PLASTIC WASTE AS A PARTIAL REPLACEMENT OF AGGREGATE
IN PAVER BLOCKS
Rahul Mane1, Shivani Rayewar2, Swapnil Katageri3 , Dr. N. K. Patil
SanjayGhodawat institute,Atigre
4Dr. N. K. Patil , Dept. of Civil Engineering,SGI,Kolhapur, Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - There are many studies evaluating industrial by-
product in cement as binder and aggregate in concrete industries. In
the recent decades, the efforts have been made to use industry by-
products such as Fly ash, silica fume,groundgranulatedblastfurnace
slag, glass cullet, etc., in civil construction. The potential application
of industry by-product in concrete is as partial aggregate
replacement or as partial cement replacement, depending on their
chemical composition and grain size. In this study,theeffectsofuseof
such waste product on resultant properties of concrete mix are
studied. This waste product is used as replacement of coarse
aggregate.
Key Words: Compressive stength , concrete, plastic
waste, Paver Block, worlability.
1. INTRODUCTION
The rapid industrialization and urbanization in the
country leads lot of infrastructure development. This
process leads to several problems like shortage of
constructionmaterials,increasedproductivityofwaste
and other products. This paper deals with the reuse of
waste plastic as partial replacement of coarse
aggregate in M20 concrete. Usually M20 concrete is
usedformostconstructionalworks.WastePlasticwere
immediatelyaddedin0%,2%,2.5%,3%,3.5%,4%,8%
, and 10% to replace the same amount of Aggregate.
Testswereconductedoncoarseaggregate,cement,and
waste plastic to determine their physical properties.
Paver blocks of size 200mm X 200mm X 60mm was
casted and tested for 7, 14, and 21 days strength.The
result shown that the compressive strength of M20
concrete.
.1.1 Paving Block:
Paving blocks have made a fast inroad into the
construction industry, and have almost become the
defector choice. Most construction firms nowadays
prefer paving blocks over slabs, asphalt, stone or clay.
Mass production of paving blocks has reduced their
price, and made it easily affordable. With the advent of
paving block machines, it has become even simpler to
complete their laying.
1.2 Types of paver blocks
 Concrete Paving Blocks:
Concrete blocksaremassmanufacturedtostandard
sizes. This makes them interchangeable. Typical concrete
paving blocks have one smooth face and one rough,
although some paving blocks so come with reversible
surfaces (can be used both sides). The performance
characteristics of concrete paving blocksmakeitsuitable
for the heaviest duty applications, able to support
substantial loads and resist shearing and braking forces.
These blocks come in different colours. The colours
typically come from metallic oxides. However, these
colours tend to fade over a period of time, so it is helpful
to exercise caution whileselectingthem!Concretepaving
blocks are the most preferred choice for laying of
pavements driveways, etc.
 Clay Paving Blocks
Clay paving blocks (also calledasbricksorcobbles)are
generallyavailableastypical,rectangularbricks,although
custom shapes can be made for specific projects. Unlike
the concretepaving blocks, both the surfaces of most clay
blocks are fully useable or interchangeable.Claybricksdo
not use any dyes to impart color; they come in natural
color. Consequently, the color of these blocks does not
usually fade with time. Clay paving blocks are more
difficult to cut than their concrete counterpart.
2. Advantages and disadvantages of using plastics
 Advantages of using plastic in concrete
 Extreme versatility and abilitytobetailoredto meet
specific technical needs.
 Lighter weight than competing materials
reducing fuel consumption during
transportation.
 Durability and longevity.
 Resistance to chemicals, water and impact.
 Excellent thermal and electrical insulation
properties.
 Comparatively lesser production cost.
 Far superior aesthetic appeal.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 103
 Material of choice – human life style and plastic are
inseparable.
 Disadvantages of using plastic in Concrete
 Plastics are having low bonding
properties so that thestrengthofconcrete
gets reduced such as compressive, tensile
and flexural strength.
3. Experimental work
 Materials
 Aggregates (Coarse and Fine Aggregates)
Various properties of aggregates can influence the
performance of concrete; therefore various
considerations have to be kept in mind while
selecting the material. Aggregates used in present
study, were tested for their specific gravity and
other properties and results have been tabulated.
 Cement
Ordinary Portland cement of 43 – gradewasusedas
it satisfied the requirements of IS: 269 – 1969 and
results have been tabulated
 Mixing and Curing Water
IS: 456 – 2000 (Cl. 2.20) water, used for mixing and
curing of concrete. Permissible limits for solids in
water are as per IS: 456 – 2009. The maximum
permissible limit of chloride content in water for
RCC work has been reduced from 1000mg per litre
in IS: 456 – 1978 to 500mg per litre in IS: 456 –
2000. In addition to these requirements acidity and
alkalinity for water has to be considered.
 Plastics
Plastics that cannot be degraded further is been
powdered into fine particles. Theseplasticscon-sits
mainly of High Density Polyethylene (HDPE).
 Casting and Curing
Usually M20 concrete is used for most
constructional works, hence in this project M20
concrete is taken and waste plastics is used as
Replacement of aggregate. Aggregates such as 0%,
2%, 2.5%, 3%, 3.5%, 4%, 8% and was added in
percentage, in order to replace the same amount of
Aggregate. Tests were conducted on coarse
aggregates, fine aggregates, cement and waste
plastics to determine their physical properties.
Concrete blocks (Paver Block) and 200 mm X 200
mm X 60 mm were casted and tested for 7, 14 and
21 days strength.
 Various test conducted in lab:
1) Physical properties of cement
Specific Gravity 3.15
Initial setting time 38 min
Final setting time 329 min
2) Physical properties of plastic
Specific Gravity 0.95
Density(gm/cc) 0.58
Melting Point 75-100
Softening Point 110
3) Physical properties of aggregate
Type of aggregate Coarse
Specific Gravity 2.6
Water Absorption 0.5%
Surface Moisture Nil
Aggregate impact value 18.57%
Aggregate crushing value 17.88%
Los Angeles Abrastion value 23.60%
 Casted Paver Blocks
 Curing of Paver blocks
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 104
4. RESULT ANALYSIS
 COMPRESSIVE STRENGTH TEST
Cubical specimens of size 200mm X 200mm X 60mm
were cast for conducting compressive strength test for
each mix. The compressive strength test was carried
out as per IS: 516-1979. This test was carriedatthe end
of 7, 14 and 21 days of curing. The compressive
strength of any mix was taken as the average of
strength of three cubes.
Sr.No. % of
Replaceme
nt
Weight(KN) Curing
Period
(Days)
Strength(KN) Compressive
Strength
)
1. 0% 5.500 7 1632 40.800
0% 5.420 14 1840 46.000
0% 5.700 21 1971 49.275
2. 2% 6.200 7 731 18.275
2% 5.960 14 794 19.850
2% 6.020 21 850 21.250
3. 2.5% 6.060 7 920 23.000
2.5% 6.260 14 960 24.000
2.5% 6.380 21 1530 38.250
4. 3% 6.160 7 1054 26.350
3% 6.320 14 1294 32.350
3% 6.100 21 1594 39.850
5. 3.5% 6.240 7 891 22.275
3.5% 6.480 14 1031 25.775
3.5% 5.960 21 1132 28.300
6. 4% 5.800 7 1253 31.325
4% 5.700 14 1636 40.900
4% 6.100 21 1835 45.875
7. 8% 6.360 7 759 18.975
8% 6.200 14 867 21.675
8% 6.120 21 937 23.425
8. 10% 6.300 7 430 10.750
10% 5.920 14 656 16.400
10% 5.920 21 1117 27.925
 Effect of change of differentpercentageofAggregate
on compressive strength of concrete with % plastic.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 105
 Comparison of compressive strength with different
percentage of plastic
5. Conclusion
Paver block is casted using partial replacement of
coarse aggregate in this experiment. Here we used M20
concrete mix for casting paver blocks. Paver blocks using
0%, 2%, 2.5%, 3%, 3.5%, 4%, 8% and 10% of plastic coarse
aggregates are casted. From the results, it is observed that
the compressive strength for 2.5%, 3%, 4% replacement of
plastic coarse aggregate is HIGH and decreases at 10%
replacement of plastic coarse aggregate.
6. References
[1] NorliaMdDesa (2015), “Utilization of Plastic Bottle
Waste in Sand Bricks”, Journal of Basic and Applied
Scientific Research, J. Basic. Appl. Sci. Res., 5(1)35-44,
2015.
[2] G.Miruthula (2016), “Experimental Investigation on
Plastic-Soil Bricks”, DOI 10.4010/2016.878, ISSN
2321 3361 © 2016 IJESC, Vol 6 Issue no. 4.
[3] AdityaRaut (2015), “InvestigatingtheApplicationof
Waste Plastic Bottle as a Construction Material- A
Review”, Journal of The International Association of
Advanced Technology and Science, ISSN-3347-
4482Vol. 16 | MARCH 2015.
[4] Maneeth P D (2014), “Utilization of Waste Plastic in
Manufacturing ofPlastic-Soil Bricks”, International
Journal of Engineering Research & Technology
(IJERT), Vol. 3 Issue 8, August – 2014.
[5] Dr. Pratima A. Patel (2016), “Waste Plastic Bottles
Offering Innovative Building Materials With
Sustainable Application”, International Journal of
Innovative and Emerging Research in Engineering,
Volume 3, Issue 3, 2016.
BIOGRAPHIES
Rahul Chandrkant Mane
Dept. of Civil
Sanjay Ghodawat Institute,Atigre
Shivani Shyam Rayewar
Dept. of Civil
Sanjay Ghodawat Institute,Atigre
Swapnil Shirshail Katageri
Dept. of Civil
Sanjay Ghodawat Institute,Atigre

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IRJET- Use of Plastic Waste as a Partial Replacement of Aggregate in Paver Blocks

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 102 USE OF PLASTIC WASTE AS A PARTIAL REPLACEMENT OF AGGREGATE IN PAVER BLOCKS Rahul Mane1, Shivani Rayewar2, Swapnil Katageri3 , Dr. N. K. Patil SanjayGhodawat institute,Atigre 4Dr. N. K. Patil , Dept. of Civil Engineering,SGI,Kolhapur, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - There are many studies evaluating industrial by- product in cement as binder and aggregate in concrete industries. In the recent decades, the efforts have been made to use industry by- products such as Fly ash, silica fume,groundgranulatedblastfurnace slag, glass cullet, etc., in civil construction. The potential application of industry by-product in concrete is as partial aggregate replacement or as partial cement replacement, depending on their chemical composition and grain size. In this study,theeffectsofuseof such waste product on resultant properties of concrete mix are studied. This waste product is used as replacement of coarse aggregate. Key Words: Compressive stength , concrete, plastic waste, Paver Block, worlability. 1. INTRODUCTION The rapid industrialization and urbanization in the country leads lot of infrastructure development. This process leads to several problems like shortage of constructionmaterials,increasedproductivityofwaste and other products. This paper deals with the reuse of waste plastic as partial replacement of coarse aggregate in M20 concrete. Usually M20 concrete is usedformostconstructionalworks.WastePlasticwere immediatelyaddedin0%,2%,2.5%,3%,3.5%,4%,8% , and 10% to replace the same amount of Aggregate. Testswereconductedoncoarseaggregate,cement,and waste plastic to determine their physical properties. Paver blocks of size 200mm X 200mm X 60mm was casted and tested for 7, 14, and 21 days strength.The result shown that the compressive strength of M20 concrete. .1.1 Paving Block: Paving blocks have made a fast inroad into the construction industry, and have almost become the defector choice. Most construction firms nowadays prefer paving blocks over slabs, asphalt, stone or clay. Mass production of paving blocks has reduced their price, and made it easily affordable. With the advent of paving block machines, it has become even simpler to complete their laying. 1.2 Types of paver blocks  Concrete Paving Blocks: Concrete blocksaremassmanufacturedtostandard sizes. This makes them interchangeable. Typical concrete paving blocks have one smooth face and one rough, although some paving blocks so come with reversible surfaces (can be used both sides). The performance characteristics of concrete paving blocksmakeitsuitable for the heaviest duty applications, able to support substantial loads and resist shearing and braking forces. These blocks come in different colours. The colours typically come from metallic oxides. However, these colours tend to fade over a period of time, so it is helpful to exercise caution whileselectingthem!Concretepaving blocks are the most preferred choice for laying of pavements driveways, etc.  Clay Paving Blocks Clay paving blocks (also calledasbricksorcobbles)are generallyavailableastypical,rectangularbricks,although custom shapes can be made for specific projects. Unlike the concretepaving blocks, both the surfaces of most clay blocks are fully useable or interchangeable.Claybricksdo not use any dyes to impart color; they come in natural color. Consequently, the color of these blocks does not usually fade with time. Clay paving blocks are more difficult to cut than their concrete counterpart. 2. Advantages and disadvantages of using plastics  Advantages of using plastic in concrete  Extreme versatility and abilitytobetailoredto meet specific technical needs.  Lighter weight than competing materials reducing fuel consumption during transportation.  Durability and longevity.  Resistance to chemicals, water and impact.  Excellent thermal and electrical insulation properties.  Comparatively lesser production cost.  Far superior aesthetic appeal.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 103  Material of choice – human life style and plastic are inseparable.  Disadvantages of using plastic in Concrete  Plastics are having low bonding properties so that thestrengthofconcrete gets reduced such as compressive, tensile and flexural strength. 3. Experimental work  Materials  Aggregates (Coarse and Fine Aggregates) Various properties of aggregates can influence the performance of concrete; therefore various considerations have to be kept in mind while selecting the material. Aggregates used in present study, were tested for their specific gravity and other properties and results have been tabulated.  Cement Ordinary Portland cement of 43 – gradewasusedas it satisfied the requirements of IS: 269 – 1969 and results have been tabulated  Mixing and Curing Water IS: 456 – 2000 (Cl. 2.20) water, used for mixing and curing of concrete. Permissible limits for solids in water are as per IS: 456 – 2009. The maximum permissible limit of chloride content in water for RCC work has been reduced from 1000mg per litre in IS: 456 – 1978 to 500mg per litre in IS: 456 – 2000. In addition to these requirements acidity and alkalinity for water has to be considered.  Plastics Plastics that cannot be degraded further is been powdered into fine particles. Theseplasticscon-sits mainly of High Density Polyethylene (HDPE).  Casting and Curing Usually M20 concrete is used for most constructional works, hence in this project M20 concrete is taken and waste plastics is used as Replacement of aggregate. Aggregates such as 0%, 2%, 2.5%, 3%, 3.5%, 4%, 8% and was added in percentage, in order to replace the same amount of Aggregate. Tests were conducted on coarse aggregates, fine aggregates, cement and waste plastics to determine their physical properties. Concrete blocks (Paver Block) and 200 mm X 200 mm X 60 mm were casted and tested for 7, 14 and 21 days strength.  Various test conducted in lab: 1) Physical properties of cement Specific Gravity 3.15 Initial setting time 38 min Final setting time 329 min 2) Physical properties of plastic Specific Gravity 0.95 Density(gm/cc) 0.58 Melting Point 75-100 Softening Point 110 3) Physical properties of aggregate Type of aggregate Coarse Specific Gravity 2.6 Water Absorption 0.5% Surface Moisture Nil Aggregate impact value 18.57% Aggregate crushing value 17.88% Los Angeles Abrastion value 23.60%  Casted Paver Blocks  Curing of Paver blocks
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 104 4. RESULT ANALYSIS  COMPRESSIVE STRENGTH TEST Cubical specimens of size 200mm X 200mm X 60mm were cast for conducting compressive strength test for each mix. The compressive strength test was carried out as per IS: 516-1979. This test was carriedatthe end of 7, 14 and 21 days of curing. The compressive strength of any mix was taken as the average of strength of three cubes. Sr.No. % of Replaceme nt Weight(KN) Curing Period (Days) Strength(KN) Compressive Strength ) 1. 0% 5.500 7 1632 40.800 0% 5.420 14 1840 46.000 0% 5.700 21 1971 49.275 2. 2% 6.200 7 731 18.275 2% 5.960 14 794 19.850 2% 6.020 21 850 21.250 3. 2.5% 6.060 7 920 23.000 2.5% 6.260 14 960 24.000 2.5% 6.380 21 1530 38.250 4. 3% 6.160 7 1054 26.350 3% 6.320 14 1294 32.350 3% 6.100 21 1594 39.850 5. 3.5% 6.240 7 891 22.275 3.5% 6.480 14 1031 25.775 3.5% 5.960 21 1132 28.300 6. 4% 5.800 7 1253 31.325 4% 5.700 14 1636 40.900 4% 6.100 21 1835 45.875 7. 8% 6.360 7 759 18.975 8% 6.200 14 867 21.675 8% 6.120 21 937 23.425 8. 10% 6.300 7 430 10.750 10% 5.920 14 656 16.400 10% 5.920 21 1117 27.925  Effect of change of differentpercentageofAggregate on compressive strength of concrete with % plastic.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 105  Comparison of compressive strength with different percentage of plastic 5. Conclusion Paver block is casted using partial replacement of coarse aggregate in this experiment. Here we used M20 concrete mix for casting paver blocks. Paver blocks using 0%, 2%, 2.5%, 3%, 3.5%, 4%, 8% and 10% of plastic coarse aggregates are casted. From the results, it is observed that the compressive strength for 2.5%, 3%, 4% replacement of plastic coarse aggregate is HIGH and decreases at 10% replacement of plastic coarse aggregate. 6. References [1] NorliaMdDesa (2015), “Utilization of Plastic Bottle Waste in Sand Bricks”, Journal of Basic and Applied Scientific Research, J. Basic. Appl. Sci. Res., 5(1)35-44, 2015. [2] G.Miruthula (2016), “Experimental Investigation on Plastic-Soil Bricks”, DOI 10.4010/2016.878, ISSN 2321 3361 © 2016 IJESC, Vol 6 Issue no. 4. [3] AdityaRaut (2015), “InvestigatingtheApplicationof Waste Plastic Bottle as a Construction Material- A Review”, Journal of The International Association of Advanced Technology and Science, ISSN-3347- 4482Vol. 16 | MARCH 2015. [4] Maneeth P D (2014), “Utilization of Waste Plastic in Manufacturing ofPlastic-Soil Bricks”, International Journal of Engineering Research & Technology (IJERT), Vol. 3 Issue 8, August – 2014. [5] Dr. Pratima A. Patel (2016), “Waste Plastic Bottles Offering Innovative Building Materials With Sustainable Application”, International Journal of Innovative and Emerging Research in Engineering, Volume 3, Issue 3, 2016. BIOGRAPHIES Rahul Chandrkant Mane Dept. of Civil Sanjay Ghodawat Institute,Atigre Shivani Shyam Rayewar Dept. of Civil Sanjay Ghodawat Institute,Atigre Swapnil Shirshail Katageri Dept. of Civil Sanjay Ghodawat Institute,Atigre