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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1538
Effect of Water Immersion on Various Properties of
Natural Fiber Reinforced Composite Materials
Channakeshava A1, Dr. Maruthi B. H2, Dr. K. Channakeshavalu3
1Research Scholar, Department of Mechanical Engineering, East West Institute of Technology, Bangalore,
Karnataka, India
2Professor & Head, Department of Mechanical Engineering, East West Institute of Technology, Bangalore,
Karnataka, India
3Principal, East West Institute of Technology, Bangalore, Karnataka, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract:- Effect of water immersion on sheep fiber
reinforced with epoxy composites, were studied at different
conditions. The present investigation is focused on the
various fracture characterization of the sheep wool fiber-
reinforced polymer-matrix composites. Result shows the
effect of water immersion of woven sheep fibercompositeof
composition. The statistical method of Taguchi was used for
experimental design. After water immersion, Edge Notched
Tension (ENT) and Single Edge Notched Bend (SENB) test
were conducted according to the ASTM E1922 and ASTM
D5045 correspondingly. Main effect graphs are obtained to
study the effect of a/w ratio, thickness and immersion time
of composite on fracture constraints. The methodology of
computing the percentage of impact of control variableswas
established using by analysis of variance (ANOVA). The
influence of water immersion on fracture parameters of
control factors can be analysed by using response surface
graph (RSM) and linear regression method.
Keywords: Sheep wool, Polymer, Water immersion,
ANNOVA, RSM
1. INTRODUCTION
Composites are blended with more than two
materials in which one of the materials is reinforcing
medium and the other is matrix medium. Composite
materials are generally classified by the type of
reinforcement such as polymer composites, cement and
metal matrix composites [1]. The matrix phase plays an
important role in the carrying out of polymer composites. In
thermoset composites, component involvedaresuchasbase
resin, hardeners. In this fiber loadingcanbehighas80%this
is due to alignment of fibers. Properties of the fiber, aspect
ratio of fiber- matrix interface governs the properties of
composites. The surface attachment among the fibers and
polymer plays a crucial part in the transmission of stresses
from matrix to fiber and then contributing towards the
completion of the composites [2]. Natural fibres are largely
divided into three categories depending on their origin that
includes mineral based, plant based, and animal based [2].
The physical and chemical characterization of the sheep
woven fiber reinforced polymer composites. Hand lay-up
technique is used for the preparation of the specimens,
specimen preparation were carried out under ASTM
standards. In this work, tensile and bending tests were
carried out for different composition of composites.
Resulting that (50-50) composition will give better result
than (60-40) composition [3]. The fracture properties on
glass fiber composite and its size effect, hand lay-up
technique is used for preparing laminates [4]. The fracture
mode of jute fiber reinforced composites, for various notch
sizes. The obtained results are optimized by a method called
Taguchi technique. The fracture toughness results were
reported and analysed using Analysis of Variance (ANOVA)
and Response Surface Analysis (RSM) is carried out to
estimate the influencing factors [5]. The main aim of the
present work is to proceed and characterize the newclassof
composites of sheep wool fiber reinforced composites. To
study the effect of water immersion of specimen,itistreated
with normal water, distilled water and sea water. Finally,
determining the contribution of single parameter by using
Taguchi method, ANOVA and RSM.
2.1 MATERIALS
The experiments are conducted for laminated
composite material. The materialswhichareselectedforthis
present work for preparation of composites are mentioned
below: Reinforcing material as Sheep wool fiber and Matrix
material as epoxy resin (L-12 and K-6). The considered
volume fraction is shown in table 2.1.
Table 2.1 Percentage composition of materials in
composites
Wool is a form of textile fiber, extracted from sheep
and from other animals also. Wool is having some typical
qualities that make difference it from hair or fur. Wool is
crimped, it is elastic and it grows in bunch form. Hand layup
Reinforcement Matrix Composition
60% 40% 100%
Sheep wool Epoxy
Resin
composite
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1539
process is considered for preparation of composites.
Standard dimensions are consideredasperASTMstandards.
3.1 EXPERIMENTATION
Water immersion test was conducted for ENT and
SENB specimens. In this work the test specimens are soaked
in different types of water they are normal water, distilled
water and sea water. The ENT and SENB test specimens are
soaked in these waters for four days. After four days the
moisture absorption of sheep wool fabric composite will
become constant [3].
Table 3.1: Factors and level combination for ENT test
specimen
Code Control
factors
Level 1 Level 2 Level 3
A (a/w) ratio 0.4 0.5 0.6
B Width in mm 20 25 30
C Thickness in
mm
7 10 12
D Water Sea Normal Distilled
Table 3.2: Factors and level combination for SENB test
specimen
Code Control
factors
Level 1 Level 2 Level 3
A (a/w) ratio 0.45 0.5 0.55
B Width in mm 20 25 30
C Thickness in
mm
7 10 12
D Water Sea Normal Distilled
For water immersion test, the L9 orthogonal array
has been changed, consisting of four control factors and
three levels is as shown in table 3.1.
Table 3.1: Experimental design using L9 Orthogonal array
3.7.1
Analysis of Variance (ANOVA)
4. RESULTS AND DISCUSSION
Experiments were carried out to specify the failure
load and fracture toughness of composite material in
configuration of specimen, the analysis of the results and
effect of process parameters on the mechanical properties
were discussed.
4.1 Edge Notched Tension (ENT) test under water
immersion
ENT test specimens are immersed in threedifferent
types of water they are distilled, normal and sea water in
order to find out the damaze characterization properties of
composite material. Experimental results are reported in
table 4.1. During testingfailure load were recorded and for
that corresponding fracture toughness iscalculatedbyusing
formula.
Table 4.1 Experimental results of ENT based on Taguchi
orhogonal array (L9)
4.1.1 Main effect plots for ENT test under water
immersion:
4.1.1.1 Main effect plot for load carrying capacity (N):
The main effect plot of ENT test for Load carrying
capacity under water immersion is representedinfigure 4.1.
Figure illustrates that as decrement in a/w ratio causes the
increase in load carrying capacity this is due to the increase
in crack depth, then the critical stresses are decreases in
terms reduces the load carrying capacity [4]. Sea water
degradation can cause plasticisation, swelling and also
debonding in the fiber matrix interface and those causes
reduce in the mechanical properties.
Trial A B C D
1 1 1 1 1
2 1 2 2 2
3 1 3 3 3
4 2 1 2 3
5 2 2 3 1
6 2 3 1 2
7 3 1 3 2
8 3 2 1 3
9 3 3 2 1
SL
No
a/w
Width
(mm)
Thick
ness
(mm)
Type of
water
Failu
re
load
(N)
Fracture
toughness
(Mpa )
1 0.4 20 7 Distilled 155 34.93
2 0.4 25 10 Normal 185 26.26
3 0.4 30 12 Sea 235 25.53
4 0.5 20 10 Sea 185 38.93
5 0.5 25 12 Distilled 205 32.25
6 0.5 30 7 Normal 155 37.85
7 0.6 20 12 Normal 155 38.20
8 0.6 25 7 Sea 135 50.75
9 0.6 30 10 Distilled 185 44.91
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1540
Fig 4.1: Main effect plot for load carrying capacity (N)
4.1.1.2 Main effect plot for Fracture toughness
(Mpa ):
Fig 4.2: Main effect plot for Fracture toughness (Mpa )
Main effect plot for fracture toughness under water
immersion is as shown in figure 4.2. Fracture toughness will
increases with increasing in a/w ratio due to plastic zone
size will increase with increasing in crack length. A thicker
material having high plasticzonehencetoughnessdecreases
in increasing of thickness of material.
4.1.2 Analysis of Variance (ANOVA) for ENT test under
water immersion
Table 4.2 ANOVA for Load carrying capacity (N)
Source DF SS MS F P %of
confid
ence
level
a/w ratio 2 1755.6 877.8 2.55 0.282 23.24
Width
(mm)
2 1088.9 544.4 1.58 0.387 14.41
Thickness
(mm)
2 4022.2 2011.1 5.84 0.146 53.23
Error 2 688.9 344.4 9.11
Total 8 7555.6 100
ANOVA for load carrying capacity under water
immersion treatment is shown in table 4.2. The percentage
of confidence level of each factor is listed in table. Thickness
gives amajor contribution is about 53.23% the percentage
contribution of a/w ratio is about 23.24% and width is
having lesser contribution that is 14.41%. Finally conclude
that the composite material couldn’tcauseanyseverdamage
to the material.
Table 4.3 ANOVA for Fracture toughness (Mpa )
Source
D
F
SS MS F P
%of
confid
ence
level
a/w
ratio
2 370.72 185.36 12.28 0.075 69.95
Width
(mm)
2 2.55 1.28 0.08 0.922 0.48
Thickness
(mm)
2 126.53 63.26 4.19 0.193 23.87
Error 2 30.20 15.10 5.7
Total 8 530.00 100
ANOVA for Fracture toughness under water
immersion treatment is shown in table 4.3. The percentage
of confidence level of each factor is listed in table. a/w ratio
gives a major contribution is about 69.95% the percentage
contribution of Thickness ratio is about 23.87%and width is
having lesser contribution that is 0.48%.
4.1.3 Response Surface Methodology
Surfce plot of load carrying capacity v/s thickness,
a/w ratio is shown in figure 4.15. Figure illustrates that
increase of load carrying capacity with increase in thickness
and it decreases with the decreaes in a/w ratio. For highest
value of load carrying capacity is found at 12 mm thikness
specimen. Surface plot of load carrying capacity v/s width,
a/w ratio is shown in figure 4.16. Figure illustrates that
increase of load carrying capacity with increasein widthand
it increaes with the decreaes in a/w ratio. For highest value
of load carrying capacity is found at 30 mm width of
specimen.
Fig 4.3: Surface plot for Load carrying capacity (N)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1541
Fig 4.4: surface plot for Load carrying capacity (N)
Surface plot of fracture toughness v/s thickness,
a/w ratio is shown in figure 4.5. Figure illustrates that
increase in fracture toughness with decrease in thickness
and increase in a/w ratio. As the crack depth valueincreases
toughness will increase.
Fig 4.5: Surface plot of Fracture toughness (Mpa )
Surface plot of fracture toughness v/s width, a/w
ratio is shown in figure 4.6. Figure indicates that increase of
fracture toughness with decreasing in width and increasing
in an a/w ratio.
Fig 4.6: Surface plot of Fracture toughness (Mpa )
4.2 Single Edge Notched Bend (SENB) test under water
Immersion
The bending test were carried out for different
specimen configurations such as a/w ratio, width and
thickness and immersed in water. Experimental results of
failure load for each specimen is recorded in table 4.10 and
corresponding fracture toughness is calculated by using
suitable formula. Main effectsplotsareplottedusingANOVA.
Response surface analysis is done and surface plot are
plotted.
Table 4.4 Experimental results of SENB test based on
Taguchi orthogonal array (L9)
SL
No
a/w Width
(mm)
Thick
ness
(mm)
Type of
water
Failure
load
(N)
Fracture
toughness
(Mpa )
1 0.45 20 7 Distilled 235 67.21
2 0.45 25 10 Normal 305 54.90
3 0.45 30 12 Sea 355 48.73
4 0.50 20 10 Sea 305 71.49
5 0.50 25 12 Distilled 325 56.85
6 0.50 30 7 Normal 235 63.94
7 0.55 20 12 Normal 305 70.32
8 0.55 25 7 Sea 255 89.84
9 0.55 30 10 Distilled 305 68.90
4.2.1Main effect plots for SENB test under water
immersion
4.2.1.1 Main effect plot for load carrying capacity (N):
The main effect plot for load carrying capacity for
SENB test specimens under water immersion is shown in
figure 4.7. Composite material failureoccursbybendingload
causes the delamination; it is due to water absorption bythe
specimen. The figure illustrates that load carrying capacity
decreases with increasing in a/w ratio. Load carrying
capacity increases with increaseinboththicknessandwidth.
The main effect plot of fracture toughness for SENB
specimens under water immersion is shown in figure 4.8.
Figure illustrates fracture toughness increases with
increasing in a/w ratio. The large amount of energy is
required for failure of material. As thickness increases the
fracture toughness will decreases due to water absorption
may be in small quantity due to presence of any voids and
cracks in the specimen.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1542
Fig 4.7: Main effect plot for load carrying capacity (N)
Fig 4.8: Main effect plot for Fracture toughness (Mpa )
4.2.2 Analysis of Variance (ANOVA) for SENB test under
water immersion
Table 4.5 ANOVA for Load carrying capacity (N)
Source DF SS MS F P %of
confide
nce
level
a/w
ratio
2 200 100 0.23 0.813 1.47
Width
(mm)
2 466.7 233.3 0.54 0.650 3.43
Thickness
(mm)
2 12066.7 6033.3 13.92 0.067 88.73
Error 2 866.7 433.3 6.37
Total 8 13600 100
ANOVA for load carrying capacity of SENB test
under water immersion is listed in table 4.5. It shows that
percentage of contribution of each factor on load carrying
capacity. The major contribution is fromthicknessitisabout
88.73%, due to larger surface area is exposed to the load.
Table 4.6 ANOVA for Fracture toughness (Mpa )
Source D
F
SS MS F P %of
confiden
ce level
a/w
ratio
2 578 298.0 7 0.125 50.87
Width
(mm)
2 134.39 67.19 1.63 0.381 11.83
Thicknesss
(mm)
2 341.06 170.53 4.13 0.195 30.02
Error 2 82.63 41.31 7.27
Total 8 1136.08 100
ANOVA for fracture toughness for SENB specimens is
listed in table 4.6. The main factor influencing on toughness
is a/w ratio it is about 50.87% it is due to decrement of load
carrying capacity.
4.2.3 Response Surface Methodology (RSM):
Surface plot of load carrying capacity v/s thickness,
a/w ratio is shown in figure 4.9. Figure illustrates that
increase of load carrying capacity with increase in thickness
and it decreases with the decreaes in a/w ratio. For highest
value of load carrying capacity is found at 12 mm thikness
specimen. Surface plot of load carrying capacity v/s width,
a/w ratio is shown in figure 4.10. Figure illustrates that
increase of load carrying capacity with increasein widthand
it increaes with the decreaes in a/w ratio. For highest value
of load carrying capacity is found at 30 mm width of
specimen.
Fig 4.9: Surface plot for Load carrying capacity (N)
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1543
Fig 4.10: Surface plot for Load carrying capacity (N)
Fig 4.11: Surface plot of Fracture toughness (Mpa )
Fig 4.12: Surface plot of Fracture toughness (Mpa )
Surface plot of fracture toughness v/s thickness,
a/w ratio is shown in figure 4.11. Figure illustrates that
increase in fracture toughness with decrease in thickness
and increase in a/w ratio. As the crack depth valueincreases
toughness will increase. Surface plot of fracture toughness
v/s width, a/w ratio is shown in figure 4.12. Figure indicates
that increase of fracture toughness with decreasing inwidth
and increasing in an a/w ratio.
5. LINEAR REGRESSIONS
To obtainthe relationshipbetweentheloadcarrying
capacity / fracture toughness and different parameterssuch
as a/w ratio, width, thickness, diameter of hole, eccentric
distance and crack length for these all a mathematical
equations were developed.
5.1 Mathematical Equations
5.1.1 For ENT under water immersion test:
Load carrying capacity (N): 90.5 – 167(A) + 2.67(B)
+ 10.2(C)…………..5.1
Fracture toughness (Mpa ): 17.9 + 78.6(A) –
0.126(B) – 1.81(C)………...5.2
5.1.2 For SENB under water immersion test:
Load carrying capacity (N): 125 – 100(A) + 1.67(B)
+ 17.6(C)…………...5.3
Fracture toughness (Mpa ): 20.5 + 194(A) –
0.915(B) – 2.99(C)…………5.4
Where,
A = a/w ratio
B = width in mm
C = thickness in mm
5.2 Experimental validation for ENT test under water
immersion:
Table 5.1 Confirmation test table for load carrying capacity
(N)
Factor
combination
(a/w, width,
thickness)
Experimental
load (N)
Predicted
load (N)
% Error
0.4, 20, 7 168.33 148.5 11.780
0.5, 25, 10 180.55 175.75 0.026
0.6, 30, 12 182.77 192.8 5.202
Table 5.2 Confirmation test table for Fracture toughness
(Mpa )
Factor
combination
(a/w, width,
thickness)
Experimental
Fracture
toughness
(Mpa
Predicted
Fracture
toughness
(Mpa
%
Error
0.4, 20, 7 35.80 34.15 4.60
0.5, 25, 10 36.48 35.95 1.45
0.6, 30, 12 37.56 39.56 5.05
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1544
5.5 Experimental validation for SENB test under water
immersion:
Table 5.3 Confirmation test table for load carrying capacity
(N)
Factor
combination
(a/w, width,
thickness)
Experimental
load (N)
Predicted
load (N)
% Error
0.45, 20, 7 273.88 236.6 13.62
0.50, 25, 10 296.11 292.75 0.12
0.55, 30, 12 304.99 331.3 7.94
Table 5.4 Confirmation test table for Fracture toughness
(Mpa )
Factor
combination
(a/w, width,
thickness)
Experimental
Fracture
toughness
(Mpa
Predicted
Fracture
toughness
(Mpa
%
Error
0.45, 20, 7 66.75 68.57 2.65
0.50, 25, 10 65.45 64.73 1.10
0.55, 30, 12 65.16 63.87 1.98
The table 5.1 shows for ENT test under water
immersion for load carrying capacity the deviation in error
change from 0.026 to 11.780% and for fracture toughness
varies from 1.45 to 5.05% as shown in table 5.6. The table
5.3 represents for SENB test underwaterimmersionforload
carrying capacity the deviation in error varies from 0.12 to
13.62% and for fracture toughness error varies from 1.10 to
2.65% as shown in table 5.8.
CONCLUSION
The sheep wool fiber reinforced epoxy polymer composite
have been studied and analysed various fracturebehaviours
and also calculated for several factors. And canbeconcluded
as the percentage of contribution of thickness is more on
load carrying capacity and a/w is more on fracture
toughness. Thickness is the major contribution on load
carrying capacity is major contribution on fracture
toughness.
References
[1] M.P. Westmen, L.S Fifield, K.L. Simmons, S.G. Laddha and
T.A. Kafentzis. Natural fiber composites: A Review U.S.
department of energy March 2010 PNNL-19220.
[2] D. Chandramohan and K.Marimuthu, A Review of natural
fibers. IJRRAS August 2011: Vol 8,ISSUE 2, IJRRAS.
[3] K.N. Bharath, Mudasar Pasha and B.A. Nizamuddin.
Characterization of natural fiber (Sheep wool) – reinforced
polymer – matrix composites at different operating
conditions, Journal of industrial textiles, 2014, 1-22.
[4] Y. Mohammed, Mohamed k. Hassan, Abu El-Ainin H, A.M.
Hashem. Fracture properties of glass fiber composite
laminates and size effect, SJET Sch. J. Eng. Tech., 2013; 1(1):
13-26.
[5] Sandip kumar Bhagat, Sandesh patil, Nilesh Dhavaleand
Akash Mohanty. Estimation and comparison of Stress
intensity factor in epoxy resin components withEccentricV-
notches, International Journal of Applied Engineering
Research Vol.8, No.19 (2013) ISSN 0973 –4562.
[6]G. B. Manjunath, T.N. Vijaykumar and K.N. Bharath,
Optimization of Notch Parameter on Fracture toughness of
Natural Fiber Reinforced CompositesUsingTaguchiMethod.
Journal of Materials Science & Surface Engineering Vol. 3(2)
2015 99 244 – 248.
[7] Omar suliman Zaroog, Mahmoud Ahmed Mohamed Zein,
Abreeza Noorlina Abd. Manap. Fracture Toughness of
Composite Materials. International Journal of Science and
Research (IJSR). ISSN : 2319-7064.
[8] Krishankant, Jatin Taneja, Mohit Bector, Rajesh Kumar.
Application of Taguchi Method for Optimizing Turning
Process by the Effects of Machining parameters.
International Journal of Engineering and Advanced
Technology (IJEAT) Volume 2, 2012 ISSN: 2249-8958.

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IRJET- Effect of Water Immersion on Various Properties of Natural Fiber Reinforced Composite Materials

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1538 Effect of Water Immersion on Various Properties of Natural Fiber Reinforced Composite Materials Channakeshava A1, Dr. Maruthi B. H2, Dr. K. Channakeshavalu3 1Research Scholar, Department of Mechanical Engineering, East West Institute of Technology, Bangalore, Karnataka, India 2Professor & Head, Department of Mechanical Engineering, East West Institute of Technology, Bangalore, Karnataka, India 3Principal, East West Institute of Technology, Bangalore, Karnataka, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract:- Effect of water immersion on sheep fiber reinforced with epoxy composites, were studied at different conditions. The present investigation is focused on the various fracture characterization of the sheep wool fiber- reinforced polymer-matrix composites. Result shows the effect of water immersion of woven sheep fibercompositeof composition. The statistical method of Taguchi was used for experimental design. After water immersion, Edge Notched Tension (ENT) and Single Edge Notched Bend (SENB) test were conducted according to the ASTM E1922 and ASTM D5045 correspondingly. Main effect graphs are obtained to study the effect of a/w ratio, thickness and immersion time of composite on fracture constraints. The methodology of computing the percentage of impact of control variableswas established using by analysis of variance (ANOVA). The influence of water immersion on fracture parameters of control factors can be analysed by using response surface graph (RSM) and linear regression method. Keywords: Sheep wool, Polymer, Water immersion, ANNOVA, RSM 1. INTRODUCTION Composites are blended with more than two materials in which one of the materials is reinforcing medium and the other is matrix medium. Composite materials are generally classified by the type of reinforcement such as polymer composites, cement and metal matrix composites [1]. The matrix phase plays an important role in the carrying out of polymer composites. In thermoset composites, component involvedaresuchasbase resin, hardeners. In this fiber loadingcanbehighas80%this is due to alignment of fibers. Properties of the fiber, aspect ratio of fiber- matrix interface governs the properties of composites. The surface attachment among the fibers and polymer plays a crucial part in the transmission of stresses from matrix to fiber and then contributing towards the completion of the composites [2]. Natural fibres are largely divided into three categories depending on their origin that includes mineral based, plant based, and animal based [2]. The physical and chemical characterization of the sheep woven fiber reinforced polymer composites. Hand lay-up technique is used for the preparation of the specimens, specimen preparation were carried out under ASTM standards. In this work, tensile and bending tests were carried out for different composition of composites. Resulting that (50-50) composition will give better result than (60-40) composition [3]. The fracture properties on glass fiber composite and its size effect, hand lay-up technique is used for preparing laminates [4]. The fracture mode of jute fiber reinforced composites, for various notch sizes. The obtained results are optimized by a method called Taguchi technique. The fracture toughness results were reported and analysed using Analysis of Variance (ANOVA) and Response Surface Analysis (RSM) is carried out to estimate the influencing factors [5]. The main aim of the present work is to proceed and characterize the newclassof composites of sheep wool fiber reinforced composites. To study the effect of water immersion of specimen,itistreated with normal water, distilled water and sea water. Finally, determining the contribution of single parameter by using Taguchi method, ANOVA and RSM. 2.1 MATERIALS The experiments are conducted for laminated composite material. The materialswhichareselectedforthis present work for preparation of composites are mentioned below: Reinforcing material as Sheep wool fiber and Matrix material as epoxy resin (L-12 and K-6). The considered volume fraction is shown in table 2.1. Table 2.1 Percentage composition of materials in composites Wool is a form of textile fiber, extracted from sheep and from other animals also. Wool is having some typical qualities that make difference it from hair or fur. Wool is crimped, it is elastic and it grows in bunch form. Hand layup Reinforcement Matrix Composition 60% 40% 100% Sheep wool Epoxy Resin composite
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1539 process is considered for preparation of composites. Standard dimensions are consideredasperASTMstandards. 3.1 EXPERIMENTATION Water immersion test was conducted for ENT and SENB specimens. In this work the test specimens are soaked in different types of water they are normal water, distilled water and sea water. The ENT and SENB test specimens are soaked in these waters for four days. After four days the moisture absorption of sheep wool fabric composite will become constant [3]. Table 3.1: Factors and level combination for ENT test specimen Code Control factors Level 1 Level 2 Level 3 A (a/w) ratio 0.4 0.5 0.6 B Width in mm 20 25 30 C Thickness in mm 7 10 12 D Water Sea Normal Distilled Table 3.2: Factors and level combination for SENB test specimen Code Control factors Level 1 Level 2 Level 3 A (a/w) ratio 0.45 0.5 0.55 B Width in mm 20 25 30 C Thickness in mm 7 10 12 D Water Sea Normal Distilled For water immersion test, the L9 orthogonal array has been changed, consisting of four control factors and three levels is as shown in table 3.1. Table 3.1: Experimental design using L9 Orthogonal array 3.7.1 Analysis of Variance (ANOVA) 4. RESULTS AND DISCUSSION Experiments were carried out to specify the failure load and fracture toughness of composite material in configuration of specimen, the analysis of the results and effect of process parameters on the mechanical properties were discussed. 4.1 Edge Notched Tension (ENT) test under water immersion ENT test specimens are immersed in threedifferent types of water they are distilled, normal and sea water in order to find out the damaze characterization properties of composite material. Experimental results are reported in table 4.1. During testingfailure load were recorded and for that corresponding fracture toughness iscalculatedbyusing formula. Table 4.1 Experimental results of ENT based on Taguchi orhogonal array (L9) 4.1.1 Main effect plots for ENT test under water immersion: 4.1.1.1 Main effect plot for load carrying capacity (N): The main effect plot of ENT test for Load carrying capacity under water immersion is representedinfigure 4.1. Figure illustrates that as decrement in a/w ratio causes the increase in load carrying capacity this is due to the increase in crack depth, then the critical stresses are decreases in terms reduces the load carrying capacity [4]. Sea water degradation can cause plasticisation, swelling and also debonding in the fiber matrix interface and those causes reduce in the mechanical properties. Trial A B C D 1 1 1 1 1 2 1 2 2 2 3 1 3 3 3 4 2 1 2 3 5 2 2 3 1 6 2 3 1 2 7 3 1 3 2 8 3 2 1 3 9 3 3 2 1 SL No a/w Width (mm) Thick ness (mm) Type of water Failu re load (N) Fracture toughness (Mpa ) 1 0.4 20 7 Distilled 155 34.93 2 0.4 25 10 Normal 185 26.26 3 0.4 30 12 Sea 235 25.53 4 0.5 20 10 Sea 185 38.93 5 0.5 25 12 Distilled 205 32.25 6 0.5 30 7 Normal 155 37.85 7 0.6 20 12 Normal 155 38.20 8 0.6 25 7 Sea 135 50.75 9 0.6 30 10 Distilled 185 44.91
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1540 Fig 4.1: Main effect plot for load carrying capacity (N) 4.1.1.2 Main effect plot for Fracture toughness (Mpa ): Fig 4.2: Main effect plot for Fracture toughness (Mpa ) Main effect plot for fracture toughness under water immersion is as shown in figure 4.2. Fracture toughness will increases with increasing in a/w ratio due to plastic zone size will increase with increasing in crack length. A thicker material having high plasticzonehencetoughnessdecreases in increasing of thickness of material. 4.1.2 Analysis of Variance (ANOVA) for ENT test under water immersion Table 4.2 ANOVA for Load carrying capacity (N) Source DF SS MS F P %of confid ence level a/w ratio 2 1755.6 877.8 2.55 0.282 23.24 Width (mm) 2 1088.9 544.4 1.58 0.387 14.41 Thickness (mm) 2 4022.2 2011.1 5.84 0.146 53.23 Error 2 688.9 344.4 9.11 Total 8 7555.6 100 ANOVA for load carrying capacity under water immersion treatment is shown in table 4.2. The percentage of confidence level of each factor is listed in table. Thickness gives amajor contribution is about 53.23% the percentage contribution of a/w ratio is about 23.24% and width is having lesser contribution that is 14.41%. Finally conclude that the composite material couldn’tcauseanyseverdamage to the material. Table 4.3 ANOVA for Fracture toughness (Mpa ) Source D F SS MS F P %of confid ence level a/w ratio 2 370.72 185.36 12.28 0.075 69.95 Width (mm) 2 2.55 1.28 0.08 0.922 0.48 Thickness (mm) 2 126.53 63.26 4.19 0.193 23.87 Error 2 30.20 15.10 5.7 Total 8 530.00 100 ANOVA for Fracture toughness under water immersion treatment is shown in table 4.3. The percentage of confidence level of each factor is listed in table. a/w ratio gives a major contribution is about 69.95% the percentage contribution of Thickness ratio is about 23.87%and width is having lesser contribution that is 0.48%. 4.1.3 Response Surface Methodology Surfce plot of load carrying capacity v/s thickness, a/w ratio is shown in figure 4.15. Figure illustrates that increase of load carrying capacity with increase in thickness and it decreases with the decreaes in a/w ratio. For highest value of load carrying capacity is found at 12 mm thikness specimen. Surface plot of load carrying capacity v/s width, a/w ratio is shown in figure 4.16. Figure illustrates that increase of load carrying capacity with increasein widthand it increaes with the decreaes in a/w ratio. For highest value of load carrying capacity is found at 30 mm width of specimen. Fig 4.3: Surface plot for Load carrying capacity (N)
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1541 Fig 4.4: surface plot for Load carrying capacity (N) Surface plot of fracture toughness v/s thickness, a/w ratio is shown in figure 4.5. Figure illustrates that increase in fracture toughness with decrease in thickness and increase in a/w ratio. As the crack depth valueincreases toughness will increase. Fig 4.5: Surface plot of Fracture toughness (Mpa ) Surface plot of fracture toughness v/s width, a/w ratio is shown in figure 4.6. Figure indicates that increase of fracture toughness with decreasing in width and increasing in an a/w ratio. Fig 4.6: Surface plot of Fracture toughness (Mpa ) 4.2 Single Edge Notched Bend (SENB) test under water Immersion The bending test were carried out for different specimen configurations such as a/w ratio, width and thickness and immersed in water. Experimental results of failure load for each specimen is recorded in table 4.10 and corresponding fracture toughness is calculated by using suitable formula. Main effectsplotsareplottedusingANOVA. Response surface analysis is done and surface plot are plotted. Table 4.4 Experimental results of SENB test based on Taguchi orthogonal array (L9) SL No a/w Width (mm) Thick ness (mm) Type of water Failure load (N) Fracture toughness (Mpa ) 1 0.45 20 7 Distilled 235 67.21 2 0.45 25 10 Normal 305 54.90 3 0.45 30 12 Sea 355 48.73 4 0.50 20 10 Sea 305 71.49 5 0.50 25 12 Distilled 325 56.85 6 0.50 30 7 Normal 235 63.94 7 0.55 20 12 Normal 305 70.32 8 0.55 25 7 Sea 255 89.84 9 0.55 30 10 Distilled 305 68.90 4.2.1Main effect plots for SENB test under water immersion 4.2.1.1 Main effect plot for load carrying capacity (N): The main effect plot for load carrying capacity for SENB test specimens under water immersion is shown in figure 4.7. Composite material failureoccursbybendingload causes the delamination; it is due to water absorption bythe specimen. The figure illustrates that load carrying capacity decreases with increasing in a/w ratio. Load carrying capacity increases with increaseinboththicknessandwidth. The main effect plot of fracture toughness for SENB specimens under water immersion is shown in figure 4.8. Figure illustrates fracture toughness increases with increasing in a/w ratio. The large amount of energy is required for failure of material. As thickness increases the fracture toughness will decreases due to water absorption may be in small quantity due to presence of any voids and cracks in the specimen.
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1542 Fig 4.7: Main effect plot for load carrying capacity (N) Fig 4.8: Main effect plot for Fracture toughness (Mpa ) 4.2.2 Analysis of Variance (ANOVA) for SENB test under water immersion Table 4.5 ANOVA for Load carrying capacity (N) Source DF SS MS F P %of confide nce level a/w ratio 2 200 100 0.23 0.813 1.47 Width (mm) 2 466.7 233.3 0.54 0.650 3.43 Thickness (mm) 2 12066.7 6033.3 13.92 0.067 88.73 Error 2 866.7 433.3 6.37 Total 8 13600 100 ANOVA for load carrying capacity of SENB test under water immersion is listed in table 4.5. It shows that percentage of contribution of each factor on load carrying capacity. The major contribution is fromthicknessitisabout 88.73%, due to larger surface area is exposed to the load. Table 4.6 ANOVA for Fracture toughness (Mpa ) Source D F SS MS F P %of confiden ce level a/w ratio 2 578 298.0 7 0.125 50.87 Width (mm) 2 134.39 67.19 1.63 0.381 11.83 Thicknesss (mm) 2 341.06 170.53 4.13 0.195 30.02 Error 2 82.63 41.31 7.27 Total 8 1136.08 100 ANOVA for fracture toughness for SENB specimens is listed in table 4.6. The main factor influencing on toughness is a/w ratio it is about 50.87% it is due to decrement of load carrying capacity. 4.2.3 Response Surface Methodology (RSM): Surface plot of load carrying capacity v/s thickness, a/w ratio is shown in figure 4.9. Figure illustrates that increase of load carrying capacity with increase in thickness and it decreases with the decreaes in a/w ratio. For highest value of load carrying capacity is found at 12 mm thikness specimen. Surface plot of load carrying capacity v/s width, a/w ratio is shown in figure 4.10. Figure illustrates that increase of load carrying capacity with increasein widthand it increaes with the decreaes in a/w ratio. For highest value of load carrying capacity is found at 30 mm width of specimen. Fig 4.9: Surface plot for Load carrying capacity (N)
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1543 Fig 4.10: Surface plot for Load carrying capacity (N) Fig 4.11: Surface plot of Fracture toughness (Mpa ) Fig 4.12: Surface plot of Fracture toughness (Mpa ) Surface plot of fracture toughness v/s thickness, a/w ratio is shown in figure 4.11. Figure illustrates that increase in fracture toughness with decrease in thickness and increase in a/w ratio. As the crack depth valueincreases toughness will increase. Surface plot of fracture toughness v/s width, a/w ratio is shown in figure 4.12. Figure indicates that increase of fracture toughness with decreasing inwidth and increasing in an a/w ratio. 5. LINEAR REGRESSIONS To obtainthe relationshipbetweentheloadcarrying capacity / fracture toughness and different parameterssuch as a/w ratio, width, thickness, diameter of hole, eccentric distance and crack length for these all a mathematical equations were developed. 5.1 Mathematical Equations 5.1.1 For ENT under water immersion test: Load carrying capacity (N): 90.5 – 167(A) + 2.67(B) + 10.2(C)…………..5.1 Fracture toughness (Mpa ): 17.9 + 78.6(A) – 0.126(B) – 1.81(C)………...5.2 5.1.2 For SENB under water immersion test: Load carrying capacity (N): 125 – 100(A) + 1.67(B) + 17.6(C)…………...5.3 Fracture toughness (Mpa ): 20.5 + 194(A) – 0.915(B) – 2.99(C)…………5.4 Where, A = a/w ratio B = width in mm C = thickness in mm 5.2 Experimental validation for ENT test under water immersion: Table 5.1 Confirmation test table for load carrying capacity (N) Factor combination (a/w, width, thickness) Experimental load (N) Predicted load (N) % Error 0.4, 20, 7 168.33 148.5 11.780 0.5, 25, 10 180.55 175.75 0.026 0.6, 30, 12 182.77 192.8 5.202 Table 5.2 Confirmation test table for Fracture toughness (Mpa ) Factor combination (a/w, width, thickness) Experimental Fracture toughness (Mpa Predicted Fracture toughness (Mpa % Error 0.4, 20, 7 35.80 34.15 4.60 0.5, 25, 10 36.48 35.95 1.45 0.6, 30, 12 37.56 39.56 5.05
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 12 | Dec 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 1544 5.5 Experimental validation for SENB test under water immersion: Table 5.3 Confirmation test table for load carrying capacity (N) Factor combination (a/w, width, thickness) Experimental load (N) Predicted load (N) % Error 0.45, 20, 7 273.88 236.6 13.62 0.50, 25, 10 296.11 292.75 0.12 0.55, 30, 12 304.99 331.3 7.94 Table 5.4 Confirmation test table for Fracture toughness (Mpa ) Factor combination (a/w, width, thickness) Experimental Fracture toughness (Mpa Predicted Fracture toughness (Mpa % Error 0.45, 20, 7 66.75 68.57 2.65 0.50, 25, 10 65.45 64.73 1.10 0.55, 30, 12 65.16 63.87 1.98 The table 5.1 shows for ENT test under water immersion for load carrying capacity the deviation in error change from 0.026 to 11.780% and for fracture toughness varies from 1.45 to 5.05% as shown in table 5.6. The table 5.3 represents for SENB test underwaterimmersionforload carrying capacity the deviation in error varies from 0.12 to 13.62% and for fracture toughness error varies from 1.10 to 2.65% as shown in table 5.8. CONCLUSION The sheep wool fiber reinforced epoxy polymer composite have been studied and analysed various fracturebehaviours and also calculated for several factors. And canbeconcluded as the percentage of contribution of thickness is more on load carrying capacity and a/w is more on fracture toughness. Thickness is the major contribution on load carrying capacity is major contribution on fracture toughness. References [1] M.P. Westmen, L.S Fifield, K.L. Simmons, S.G. Laddha and T.A. Kafentzis. Natural fiber composites: A Review U.S. department of energy March 2010 PNNL-19220. [2] D. Chandramohan and K.Marimuthu, A Review of natural fibers. IJRRAS August 2011: Vol 8,ISSUE 2, IJRRAS. [3] K.N. Bharath, Mudasar Pasha and B.A. Nizamuddin. Characterization of natural fiber (Sheep wool) – reinforced polymer – matrix composites at different operating conditions, Journal of industrial textiles, 2014, 1-22. [4] Y. Mohammed, Mohamed k. Hassan, Abu El-Ainin H, A.M. Hashem. Fracture properties of glass fiber composite laminates and size effect, SJET Sch. J. Eng. Tech., 2013; 1(1): 13-26. [5] Sandip kumar Bhagat, Sandesh patil, Nilesh Dhavaleand Akash Mohanty. Estimation and comparison of Stress intensity factor in epoxy resin components withEccentricV- notches, International Journal of Applied Engineering Research Vol.8, No.19 (2013) ISSN 0973 –4562. [6]G. B. Manjunath, T.N. Vijaykumar and K.N. Bharath, Optimization of Notch Parameter on Fracture toughness of Natural Fiber Reinforced CompositesUsingTaguchiMethod. Journal of Materials Science & Surface Engineering Vol. 3(2) 2015 99 244 – 248. [7] Omar suliman Zaroog, Mahmoud Ahmed Mohamed Zein, Abreeza Noorlina Abd. Manap. Fracture Toughness of Composite Materials. International Journal of Science and Research (IJSR). ISSN : 2319-7064. [8] Krishankant, Jatin Taneja, Mohit Bector, Rajesh Kumar. Application of Taguchi Method for Optimizing Turning Process by the Effects of Machining parameters. International Journal of Engineering and Advanced Technology (IJEAT) Volume 2, 2012 ISSN: 2249-8958.