Well & drilling engineering
Introduction to Oil Well drilling
rig and equipment systems
Part 2 of 4.
Kingdom Drilling Services LtdJune 2009
Disclaimer
 These slides do not represent any standard, nor regulation, and create no
new or otherwise legal obligations. Their intent is to serve only as an
advisory guide, where all informational contained in content is intended to
assist employers and employees in providing a safe, healthful and
environmentally complaint workplace through effective prevention programs
adapted to the needs of each place of employment tools, equipment,
practices and procedures used.
Health Acts will exist in each specific operating region, location and/or
environment and will require employers and employees to comply with
hazard-specific safety and health standards. In addition, employers must
provide their employees with a workplace free from recognized hazards
likely to cause equipment failure malfunction, injury, serious loss or physical
harm. Employers can also often be cited for violating statutory rules and
regulations if there is a recognized hazard that they then do not take steps
to prevent or abate the hazard. However, failure to implement such
guidelines is not, in itself, a violation.
Kingdom Drilling Services LtdJune 2009 Kingdom Drilling Services Ltd2008
Introduction to equipment systems
 These slides present
an introduction to the
key aspects of both
onshore and offshore
drilling operational
tools and equipment
systems.
Kingdom Drilling Services LtdJune 2009
Drilling systems
 Essential jobs performed in the drilling
operations and the systems required are
now explained in the slides that follow.
Kingdom Drilling Services LtdJune 2009
Producing and transmitting power
 Power
requirements vary
considerably
 Generally land and
offshore rigs
require 1000HP-
3000HP power
capabilities
Kingdom Drilling Services LtdJune 2009
Rig power transmission
 Diesel engines are
generally the main
power sources.
 Power transmitted
electrically or
mechanically from
engines through
clutches to a
"compound" drive
to power the
drawworks, rotary,
and mud pumps
etc.
Kingdom Drilling Services LtdJune 2009
Engines & power transmission
Kingdom Drilling Services LtdJune 2009
Engines & power transmission
Kingdom Drilling Services LtdJune 2009
Hoisting systems
 Deep wells are drilled
with long strings of pipe,
heavy weight pipe and
drill collars
 The total weight often
exceeding 500,000
pounds.
 Long strings of casing
also require greater
hoisting & braking
capacities
Kingdom Drilling Services LtdJune 2009
Hoisting drawworks
 A drawworks
 i.e. a revolving drum
around which drilling line
can be wound,
Kingdom Drilling Services LtdJune 2009
Hoisting equipment
Kingdom Drilling Services LtdJune 2009
Braking & catheads
Kingdom Drilling Services LtdJune 2009
The Rotary drilling process
Kingdom Drilling Services LtdJune 2009
Rotary system
 Rotary transmission is
delivered via a rotary
table or a top drive
‘electric or hydraulic’
system.
 These systems
provide the required
power & transmission
to turn ‘i.e. rotate’ the
drilling bit & drillstring.
Kingdom Drilling Services LtdJune 2009
Rotary and swivel systems
Kingdom Drilling Services LtdJune 2009
Derrick Drilling machines
Kingdom Drilling Services LtdJune 2009
Pipe handling tools & equipment
 Conventional typically
replaced by
 Iron roughnecks
 Top drives, Derrick
drilling machines
 Auto systems
 Auto slips
 Casing while drilling
 Pipe racking systems
Kingdom Drilling Services LtdJune 2009
Pipe
handling
with block
retract
Kingdom Drilling Services LtdJune 2009
Tubular handling operations
Kingdom Drilling Services LtdJune 2009
20
Running 135ft, 180ft? stands
17.6
9
19.7
24.8
45
23
30
40
21
45
0
5
10
15
20
25
30
35
40
45
C
ontractorG
O
M
Average
Singles
No
VFD
U
pg.
Singles
w
ith
V
FD
Upg.
13
3/8
in
D
oubles
13
5/8
in
Triples
9
5/8
in
D
oubles
11
3/4
in
D
oubles
TargetD
oubles
16
in
Triples
18
in
Triples
Kingdom Drilling Services LtdJune 2009
21
Automatic Pipe handling
Kingdom Drilling Services LtdJune 2009
22
Pipe handling
Kingdom Drilling Services LtdJune 2009
23
Pipe handling, RBS system.
Kingdom Drilling Services LtdJune 2009
Offline capabilities
 Ability to work
tubulars offline
 To reduce CRP time?
 BHA’s
 Drillstrings
 Completion strings
 Casing strings etc.
 Afford faster running
 Doubles vs. singles etc.
 Needs a bigger derrick
and drill floor?
Kingdom Drilling Services LtdJune 2009
25
Casing running
Kingdom Drilling Services LtdJune 2009
Riser handling
Kingdom Drilling Services LtdJune 2009
Circulating systems
Kingdom Drilling Services LtdJune 2009
Circulating system
 Drilling fluid-mud-
which is usually a
mixture of weighting
material, clays,
chemicals, and water
or oil, accounts for a
major portion of both
equipment and cost to
drill a deep well
Kingdom Drilling Services LtdJune 2009
Mud circulating system
 From the pump
through the standpipe
and kelly hose to the
swivel thence into the
kelly and down the
drill string
Kingdom Drilling Services LtdJune 2009
Mud circulating return line
 To a settling pit, then
to temporary storage
in a sump settling pit.
 Mud is treated for
contaminant removal
prior to returning to
point of origin i.e. the
active mud pit.
Kingdom Drilling Services LtdJune 2009
Circulating systems
Kingdom Drilling Services LtdJune 2009
Circulating systems
Kingdom Drilling Services LtdJune 2009
33
Fluids/cement management
Kingdom Drilling Services LtdJune 2009
Main Particulars – LP Mud
 Pit Design
 Split system; can treat two different
drilling fluid systems simultaneously
 750 m3 (4500 bbls) each
 bulk system can supply at least two
mud surge tanks at the same time.
 Solids control
 Gravity feed
 Split shaker banks to provide reduced
time to change fluids
 Cuttings Handling
 Provision for cuttings drier, blower,
cuttings boxes
 Mud Additive/Mixing system
 Completion Fluids
 Configured for reduced time to change
to completion fluid
Kingdom Drilling Services LtdJune 2009
Cementing System
Kingdom Drilling Services LtdJune 2009
Cementing
Full String Cementing
Steel
Casing
Borehole
Cement
Steel Liner
Liner Cementing
Kingdom Drilling Services LtdJune 2009
Casing & Cementing
 Casing
 Handling, running
 Bulk systems
 Mud & cement
 Cement standpipe
 Cementing equipment
 Cementing operations
Kingdom Drilling Services LtdJune 2009
38
Cementing Pumps and Mixers
Higher capacity pump
and improved mixer
Cement-mud pump
combination
Kingdom Drilling Services LtdJune 2009
BOP systems
Kingdom Drilling Services LtdJune 2009
Blow out preventers
Kingdom Drilling Services LtdJune 2009
Subsea BOP Stack issues
 Height and weight
 Pressures and bending loads
 Intervention
 Operating considerations
 Time savings
 LMRP & wellhead connectors
 Choke and kill line, id’s!
Kingdom Drilling Services LtdJune 2009
Basic well control
 Primary well control
 Flow in/out
 Pressure
 Volumes
 Pumping
 Displacement
 Drilling parameters
 Mud logging
Kingdom Drilling Services LtdJune 2009
Drilling in control
Kingdom Drilling Services LtdJune 2009
Loosing control
Kingdom Drilling Services LtdJune 2009
Wells out of control
Kingdom Drilling Services LtdJune 2009
Deck & loading capacities
• Drilling fluids and bulk
capacities
• Deck space
• Cranes and hoisting
equipment
• Storage
• Utilities
Kingdom Drilling Services LtdJune 2009
Logistics Management
Kingdom Drilling Services LtdJune 2009
New build example
Item Description
Water Depth 10,000 ft; 3000m
Drill Depth Ca. 40000 ft; 12000m
Payload,
Drilling Draft
13500mT (53,000 mT
displacement)
Payload,
Transit Draft
7000mT
Positioning DP-2 +, 8 pt mooring
w/600m chain for PIMS
(provisions for 12 pt
system)
Power 8x 4800 kW (Total 38.4
MW; 51800 hp)
Personnel 180
* Payload is VDL plus column load
Kingdom Drilling Services LtdJune 2009
Main Particulars - Storage
Item Imperial Metric
Fuel 25160 bbl 4000 m3
Drill Water 12580 bbl 2000 m3
Weighted Mud,
Surface
9435 bbl 1500 m3
Weighted Mud,
Pontoons
9435 bbl 1500 m3
Brine 4718 bbl 750 m3
Base oil 4718 bbl 750 m3
Bulk Mud 24,000 ft 3 680 m3
Bulk Cement 24,000 ft 3 680 m3
Questions please refer via?
www.kingdomdrilling.co.uk
End of presentation

Intro to oil well drilling ops pt 2

  • 1.
    Well & drillingengineering Introduction to Oil Well drilling rig and equipment systems Part 2 of 4.
  • 2.
    Kingdom Drilling ServicesLtdJune 2009 Disclaimer  These slides do not represent any standard, nor regulation, and create no new or otherwise legal obligations. Their intent is to serve only as an advisory guide, where all informational contained in content is intended to assist employers and employees in providing a safe, healthful and environmentally complaint workplace through effective prevention programs adapted to the needs of each place of employment tools, equipment, practices and procedures used. Health Acts will exist in each specific operating region, location and/or environment and will require employers and employees to comply with hazard-specific safety and health standards. In addition, employers must provide their employees with a workplace free from recognized hazards likely to cause equipment failure malfunction, injury, serious loss or physical harm. Employers can also often be cited for violating statutory rules and regulations if there is a recognized hazard that they then do not take steps to prevent or abate the hazard. However, failure to implement such guidelines is not, in itself, a violation.
  • 3.
    Kingdom Drilling ServicesLtdJune 2009 Kingdom Drilling Services Ltd2008 Introduction to equipment systems  These slides present an introduction to the key aspects of both onshore and offshore drilling operational tools and equipment systems.
  • 4.
    Kingdom Drilling ServicesLtdJune 2009 Drilling systems  Essential jobs performed in the drilling operations and the systems required are now explained in the slides that follow.
  • 5.
    Kingdom Drilling ServicesLtdJune 2009 Producing and transmitting power  Power requirements vary considerably  Generally land and offshore rigs require 1000HP- 3000HP power capabilities
  • 6.
    Kingdom Drilling ServicesLtdJune 2009 Rig power transmission  Diesel engines are generally the main power sources.  Power transmitted electrically or mechanically from engines through clutches to a "compound" drive to power the drawworks, rotary, and mud pumps etc.
  • 7.
    Kingdom Drilling ServicesLtdJune 2009 Engines & power transmission
  • 8.
    Kingdom Drilling ServicesLtdJune 2009 Engines & power transmission
  • 9.
    Kingdom Drilling ServicesLtdJune 2009 Hoisting systems  Deep wells are drilled with long strings of pipe, heavy weight pipe and drill collars  The total weight often exceeding 500,000 pounds.  Long strings of casing also require greater hoisting & braking capacities
  • 10.
    Kingdom Drilling ServicesLtdJune 2009 Hoisting drawworks  A drawworks  i.e. a revolving drum around which drilling line can be wound,
  • 11.
    Kingdom Drilling ServicesLtdJune 2009 Hoisting equipment
  • 12.
    Kingdom Drilling ServicesLtdJune 2009 Braking & catheads
  • 13.
    Kingdom Drilling ServicesLtdJune 2009 The Rotary drilling process
  • 14.
    Kingdom Drilling ServicesLtdJune 2009 Rotary system  Rotary transmission is delivered via a rotary table or a top drive ‘electric or hydraulic’ system.  These systems provide the required power & transmission to turn ‘i.e. rotate’ the drilling bit & drillstring.
  • 15.
    Kingdom Drilling ServicesLtdJune 2009 Rotary and swivel systems
  • 16.
    Kingdom Drilling ServicesLtdJune 2009 Derrick Drilling machines
  • 17.
    Kingdom Drilling ServicesLtdJune 2009 Pipe handling tools & equipment  Conventional typically replaced by  Iron roughnecks  Top drives, Derrick drilling machines  Auto systems  Auto slips  Casing while drilling  Pipe racking systems
  • 18.
    Kingdom Drilling ServicesLtdJune 2009 Pipe handling with block retract
  • 19.
    Kingdom Drilling ServicesLtdJune 2009 Tubular handling operations
  • 20.
    Kingdom Drilling ServicesLtdJune 2009 20 Running 135ft, 180ft? stands 17.6 9 19.7 24.8 45 23 30 40 21 45 0 5 10 15 20 25 30 35 40 45 C ontractorG O M Average Singles No VFD U pg. Singles w ith V FD Upg. 13 3/8 in D oubles 13 5/8 in Triples 9 5/8 in D oubles 11 3/4 in D oubles TargetD oubles 16 in Triples 18 in Triples
  • 21.
    Kingdom Drilling ServicesLtdJune 2009 21 Automatic Pipe handling
  • 22.
    Kingdom Drilling ServicesLtdJune 2009 22 Pipe handling
  • 23.
    Kingdom Drilling ServicesLtdJune 2009 23 Pipe handling, RBS system.
  • 24.
    Kingdom Drilling ServicesLtdJune 2009 Offline capabilities  Ability to work tubulars offline  To reduce CRP time?  BHA’s  Drillstrings  Completion strings  Casing strings etc.  Afford faster running  Doubles vs. singles etc.  Needs a bigger derrick and drill floor?
  • 25.
    Kingdom Drilling ServicesLtdJune 2009 25 Casing running
  • 26.
    Kingdom Drilling ServicesLtdJune 2009 Riser handling
  • 27.
    Kingdom Drilling ServicesLtdJune 2009 Circulating systems
  • 28.
    Kingdom Drilling ServicesLtdJune 2009 Circulating system  Drilling fluid-mud- which is usually a mixture of weighting material, clays, chemicals, and water or oil, accounts for a major portion of both equipment and cost to drill a deep well
  • 29.
    Kingdom Drilling ServicesLtdJune 2009 Mud circulating system  From the pump through the standpipe and kelly hose to the swivel thence into the kelly and down the drill string
  • 30.
    Kingdom Drilling ServicesLtdJune 2009 Mud circulating return line  To a settling pit, then to temporary storage in a sump settling pit.  Mud is treated for contaminant removal prior to returning to point of origin i.e. the active mud pit.
  • 31.
    Kingdom Drilling ServicesLtdJune 2009 Circulating systems
  • 32.
    Kingdom Drilling ServicesLtdJune 2009 Circulating systems
  • 33.
    Kingdom Drilling ServicesLtdJune 2009 33 Fluids/cement management
  • 34.
    Kingdom Drilling ServicesLtdJune 2009 Main Particulars – LP Mud  Pit Design  Split system; can treat two different drilling fluid systems simultaneously  750 m3 (4500 bbls) each  bulk system can supply at least two mud surge tanks at the same time.  Solids control  Gravity feed  Split shaker banks to provide reduced time to change fluids  Cuttings Handling  Provision for cuttings drier, blower, cuttings boxes  Mud Additive/Mixing system  Completion Fluids  Configured for reduced time to change to completion fluid
  • 35.
    Kingdom Drilling ServicesLtdJune 2009 Cementing System
  • 36.
    Kingdom Drilling ServicesLtdJune 2009 Cementing Full String Cementing Steel Casing Borehole Cement Steel Liner Liner Cementing
  • 37.
    Kingdom Drilling ServicesLtdJune 2009 Casing & Cementing  Casing  Handling, running  Bulk systems  Mud & cement  Cement standpipe  Cementing equipment  Cementing operations
  • 38.
    Kingdom Drilling ServicesLtdJune 2009 38 Cementing Pumps and Mixers Higher capacity pump and improved mixer Cement-mud pump combination
  • 39.
    Kingdom Drilling ServicesLtdJune 2009 BOP systems
  • 40.
    Kingdom Drilling ServicesLtdJune 2009 Blow out preventers
  • 41.
    Kingdom Drilling ServicesLtdJune 2009 Subsea BOP Stack issues  Height and weight  Pressures and bending loads  Intervention  Operating considerations  Time savings  LMRP & wellhead connectors  Choke and kill line, id’s!
  • 42.
    Kingdom Drilling ServicesLtdJune 2009 Basic well control  Primary well control  Flow in/out  Pressure  Volumes  Pumping  Displacement  Drilling parameters  Mud logging
  • 43.
    Kingdom Drilling ServicesLtdJune 2009 Drilling in control
  • 44.
    Kingdom Drilling ServicesLtdJune 2009 Loosing control
  • 45.
    Kingdom Drilling ServicesLtdJune 2009 Wells out of control
  • 46.
    Kingdom Drilling ServicesLtdJune 2009 Deck & loading capacities • Drilling fluids and bulk capacities • Deck space • Cranes and hoisting equipment • Storage • Utilities
  • 47.
    Kingdom Drilling ServicesLtdJune 2009 Logistics Management
  • 48.
    Kingdom Drilling ServicesLtdJune 2009 New build example Item Description Water Depth 10,000 ft; 3000m Drill Depth Ca. 40000 ft; 12000m Payload, Drilling Draft 13500mT (53,000 mT displacement) Payload, Transit Draft 7000mT Positioning DP-2 +, 8 pt mooring w/600m chain for PIMS (provisions for 12 pt system) Power 8x 4800 kW (Total 38.4 MW; 51800 hp) Personnel 180 * Payload is VDL plus column load
  • 49.
    Kingdom Drilling ServicesLtdJune 2009 Main Particulars - Storage Item Imperial Metric Fuel 25160 bbl 4000 m3 Drill Water 12580 bbl 2000 m3 Weighted Mud, Surface 9435 bbl 1500 m3 Weighted Mud, Pontoons 9435 bbl 1500 m3 Brine 4718 bbl 750 m3 Base oil 4718 bbl 750 m3 Bulk Mud 24,000 ft 3 680 m3 Bulk Cement 24,000 ft 3 680 m3
  • 50.
    Questions please refervia? www.kingdomdrilling.co.uk End of presentation